Environment-friendly large-inclination flange conveyor belt
Patent Information
- Application Number
- CN202521527744.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-07-22
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种环保型大倾角挡边输送带,旨在改善因强化挡边连接,但这会放大滚筒振动导致更大的噪音污染,若单纯添加减震器,又会导致挡边密封性下降,粉尘泄漏量超标污染空气的问题
1、本实用新型中,通过液压阻尼器的减震加上弹簧以及所连接的卡块的作用大幅度减少的动力辊在运行过程中的振动,减少了噪音的污染,配合固定挡板避免了所传送的物料洒出,降级了动力辊的磨损,延长了动力辊的使用寿命。
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Figure CN224727643U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmentally friendly conveyor belt technology, and in particular to an environmentally friendly large-angle sidewall conveyor belt. Background Technology
[0002] Environmentally friendly steep-angle sidewall conveyor belts are a specially designed conveying equipment widely used in scenarios that require conveying materials at steep angles and have high environmental protection requirements. They are commonly used in mines and quarries, power plants and coal industries, chemical and metallurgical industries, building materials and cement industries, etc.
[0003] Currently, the industry generally uses corrugated sidewall conveyor belts: the rubber sidewalls and cross diaphragms form a closed trough, relying on increasing the height of the sidewalls to increase the inclination angle, but there is a stress concentration problem caused by rigid connection. Magnetic sealing conveyor belts: magnetic strips are embedded on the inside of the sidewalls, and magnetic attraction is used to adhere to the sealing skirt. Although this can reduce dust emission, the magnets are easily contaminated and fail by iron filings, and cannot be adapted to non-ferrous materials.
[0004] The main drawback of existing technology is that the shock absorption and anti-spillage performance is limited. To meet the anti-spillage requirements at large tilt angles, the edge connection needs to be strengthened, but this will amplify the roller vibration and cause greater noise pollution. If only shock absorbers are added, the edge sealing performance will decrease, and the amount of dust leakage will exceed the standard and pollute the air. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an environmentally friendly large-angle sidewall conveyor belt, which aims to improve the problem of noise pollution caused by strengthening the sidewall connection, which amplifies the vibration of the roller, and the problem of excessive dust leakage and air pollution caused by simply adding shock absorbers.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly large-angle sidewall conveyor belt, including a frame, a support block fixedly connected to the upper surface of the frame, a power roller rotatably connected to the inner wall of the support block, a sidewall track provided on the outer wall of the power roller, a quick-release partition provided inside the sidewall track, and an anti-scattering component provided above the frame; The anti-scattering component includes a hydraulic damper. The outer wall of the hydraulic damper is fixedly connected to the inside of the support block. One end of the hydraulic damper is fixedly connected to a locking block four. The outer wall of the locking block four is slidably connected to a locking block three. One end of the locking block three is fixedly connected to a sliding rod three. A spring two is sleeved on the outer wall of the sliding rod three. A fixing block is fixedly connected to the upper surface of the locking block four. A sliding groove one is opened inside the support block. A fixing partition is fixedly connected to the inner wall of the side track.
[0007] Furthermore, a sliding rod is slidably connected inside the quick-release partition, a locking block is fixedly connected to one end of the sliding rod, and a spring is sleeved on the outer wall of the sliding rod. A connecting rod is slidably connected inside the side track, a pulling block is fixedly connected to one end of the connecting rod, a sliding rod is fixedly connected to one end of the pulling block, a sliding block is slidably connected to the outer wall of the sliding rod, a locking block is fixedly connected to one end of the sliding rod, and one end of the locking block is attached to the outer wall of the sliding rod.
[0008] Furthermore, the quick-release partition has a second sliding groove inside, and the upper surface of the fixing block is rotatably connected to one end of the power roller.
[0009] Furthermore, a support rod is fixedly connected to the lower surface of the frame, and a redirecting roller is fixedly connected to the upper surface of the frame.
[0010] Furthermore, a drive roller is rotatably connected to the lower surface of the side track, and the fixed partition is mounted on the support rod.
[0011] Furthermore, the redirecting roller is positioned above the sidewall track, and the fixing block is positioned above the hydraulic damper.
[0012] Furthermore, the power roller is positioned above the frame, and the drive roller is positioned above the frame.
[0013] Furthermore, one end of the second spring is fixedly connected to the outer wall of the third clamping block, and one end of the first spring is fixedly connected to the outer wall of the first clamping block.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the vibration of the power roller during operation is greatly reduced by the shock absorption of the hydraulic damper, the spring and the connected locking block, which reduces noise pollution. The fixed baffle prevents the material being conveyed from spilling out, reduces the wear of the power roller, and extends the service life of the power roller.
[0015] 2. In this utility model, the quick-release partition can be quickly replaced, and the height and spacing of the partition can be adjusted according to the different materials being conveyed, which greatly improves the compatibility of the conveyor belt and solves the problem that the traditional partition replacement requires machine shutdown and disassembly, which often takes several hours and requires the entire partition to be replaced. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of an environmentally friendly, large-angle sidewall conveyor belt proposed in this utility model; Figure 2 This is a schematic diagram of the frame structure of an environmentally friendly, large-angle sidewall conveyor belt proposed in this utility model; Figure 3This is a schematic diagram of the power roller mechanism of an environmentally friendly, large-angle sidewall conveyor belt proposed in this utility model; Figure 4 This is a schematic diagram of the quick-release partition mechanism of an environmentally friendly, large-angle sidewall conveyor belt proposed in this utility model. Figure 5 for Figure 3 Enlarged view of point A in the middle; Figure 6 for Figure 4 Enlarged view of point B in the middle.
[0017] Legend: 1. Frame; 2. Support block; 3. Side rail track; 4. Idling roller; 5. Support rod; 6. Drive roller; 7. Fixed partition; 8. Quick-release partition; 9. Sliding rod one; 10. Spring one; 11. Locking block one; 12. Locking block two; 13. Sliding block; 14. Sliding rod two; 15. Connecting rod; 16. Pulling block; 17. Fixed block; 18. Sliding rod three; 19. Spring two; 20. Locking block three; 21. Locking block four; 22. Hydraulic damper; 23. Slide groove one; 24. Slide groove two; 25. Power roller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figure 1 - Figure 3 This utility model provides an embodiment of an environmentally friendly large-angle sidewall conveyor belt, including a frame 1, which supports the entire machine. The frame 1 is characterized by: a support block 2 fixedly connected to the upper surface of the frame 1, which supports a power roller 25; the power roller 25 is rotatably connected to the inner wall of the support block 2, which provides operating power to the entire machine; a sidewall track 3 is provided on the outer wall of the power roller 25, which transports materials; a quick-release baffle 8 is provided inside the sidewall track 3, which is replaced according to different materials to prevent slippage during transport; and an anti-scattering component is provided above the frame 1. The anti-scattering component includes a hydraulic damper 22, which directly dampens the power roller 25. The outer wall of the hydraulic damper 22 is fixedly connected to the inside of the support block 2. One end of the hydraulic damper 22 is fixedly connected to a locking block 4 21, which transmits the force generated when the power roller 25 rotates. A locking block 3 20 is slidably connected to the outer wall of the locking block 4 21, which shares the force on the locking block 4 21. One end of the locking block 3 20 is fixedly connected to a sliding rod 3 18, which guides the movement. The sliding block 3 20 slides, and the outer wall of the sliding rod 3 18 is fitted with a spring 2 19. The spring 2 19 is used to cooperate with the locking block 3 20 and the locking block 4 21 to dampen the power roller 25. The upper surface of the locking block 4 21 is fixedly connected with a fixing block 17, which is used to provide rotation space for the power roller 25. The support block 2 has a sliding groove 1 23 inside, which is used to provide sliding space for the locking block 3 20. The inner wall of the side track 3 is fixedly connected with a fixing partition 7, which is used to hold the material so that it does not slip during transportation.
[0020] Reference Figure 4 - Figure 6The quick-release partition 8 is internally slidably connected to a sliding rod 9, which guides the sliding block 11. One end of the sliding rod 9 is fixedly connected to the locking block 11, which cooperates with the sliding block 13 to lock the connecting rod 15. A spring 10 is sleeved on the outer wall of the sliding rod 9, which cooperates with the sliding rod 9 to push and pull the locking block 11. The side rail track 3 is internally slidably connected to a connecting rod 15, which locks the quick-release partition 8 and the side rail track 3. One end of the connecting rod 15 is fixedly connected to a pulling block 16, which provides a handle for the connecting rod 15. One end of the pulling block 16 is fixedly connected to a sliding rod 14, which provides sliding space for the sliding block 13. The outer wall of the sliding rod 14 is slidably connected to the sliding block 13, which facilitates the disengagement of the locking block 11 from the sliding rod 14. One end of the sliding rod 14 is fixedly connected to a locking block 12, which locks the connecting rod 15 in place. In the second groove 24, one end of the first locking block 11 is attached to the outer wall of the second sliding rod 14. The quick-release partition 8 has a second groove 24 inside, which provides sliding space for the second locking block 12. The upper surface of the fixed block 17 is rotatably connected to one end of the power roller 25. The lower surface of the frame 1 is fixedly connected to a support rod 5, which supports the frame 1. The upper surface of the frame 1 is fixedly connected to a redirecting roller 4, which changes the direction of the side track 3. The lower surface of the side track 3 is rotatably connected to a transmission roller 6, which facilitates track rotation. The fixed partition 7 is located above the support rod 5. The redirecting roller 4 is located above the side track 3. The fixed block 17 is located above the hydraulic damper 22. The power roller 25 is located above the frame 1. The transmission roller 6 is located above the frame 1. One end of the second spring 19 is fixedly connected to the outer wall of the third locking block 20. One end of the first spring 10 is fixedly connected to the outer wall of the first locking block 11.
[0021] Working principle: When the machine is running, the items to be conveyed are placed into the slots of the fixed partition 7 and the quick-release partition 8. The power roller 25 starts to drive the entire side track 3 to rotate. When an item is placed in, the power roller 25 will apply downward pressure to the fixed block 17. The fixed block 17 transmits this pressure to the clamping block 4 21, which will squeeze the clamping blocks 3 20 on both sides. The clamping blocks 3 20 will share the pressure with the spring 2 19 according to the inclined side direction. The spring 2 19, being squeezed, exerts a reverse force to offset part of the pressure. At this time, the hydraulic damper 22 under the clamping block 4 21 directly faces the remaining pressure. During the operation of the machine, the power roller 25 rotates continuously, causing the pressure it receives to be uneven, which causes the power roller 25 to vibrate continuously. At this time, due to the spring... The characteristics of spring 19 and hydraulic damper 22 can form a shock absorption effect. In addition, the fixed partition 7 can prevent material spillage. When encountering a large item that needs to be conveyed, the pull block 16 can be pressed to push the connecting rod 15 inward with the locking block 12. The locking block 11 slides along the sliding rod 14 to the other side of the sliding block 13. Then, the pull block 16 is pulled out to pull out the connecting rod 15. The locking block 11 will slide out along the other side of the sliding block 13. At this time, the connecting rod 15 can be removed from the sliding groove 24. The quick-release partition 8 can be separated from the side rail track 3 without the fixing of the connecting rod 15, so that the groove in the side rail track 3 can hold larger items. The quick-release partition 8 can also be replaced with different shapes and sizes according to the requirements of the items.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An environmentally friendly, large-angle sidewall conveyor belt, comprising a frame (1), characterized in that: A support block (2) is fixedly connected to the upper surface of the frame (1). A power roller (25) is rotatably connected to the inner wall of the support block (2). A side rail track (3) is provided on the outer wall of the power roller (25). A quick-release partition (8) is provided inside the side rail track (3). An anti-scattering component is provided above the frame (1). The anti-scattering component includes a hydraulic damper (22), the outer wall of which is fixedly connected to the inside of the support block (2), one end of which is fixedly connected to a four-piece locking block (21), the outer wall of which is slidably connected to a three-piece locking block (20), one end of which is fixedly connected to a three-piece sliding rod (18), the outer wall of which is sleeved with a two-piece spring (19), the upper surface of which is fixedly connected to a fixed block (17), the inside of which is provided with a sliding groove (23), and the inner wall of which is fixedly connected to a fixed partition (7).
2. The environmentally friendly large-angle sidewall conveyor belt according to claim 1, characterized in that: The quick-release partition (8) is slidably connected to a sliding rod (9), and a locking block (11) is fixedly connected to one end of the sliding rod (9). A spring (10) is sleeved on the outer wall of the sliding rod (9). The side track (3) is slidably connected to a connecting rod (15), and a pulling block (16) is fixedly connected to one end of the connecting rod (15). A sliding rod (14) is fixedly connected to one end of the pulling block (16). A sliding block (13) is slidably connected to the outer wall of the sliding rod (14). A locking block (12) is fixedly connected to one end of the sliding rod (14). One end of the locking block (11) is attached to the outer wall of the sliding rod (14).
3. The environmentally friendly large-angle sidewall conveyor belt according to claim 2, characterized in that: The quick-release partition (8) has a sliding groove (24) inside, and the upper surface of the fixing block (17) is rotatably connected to one end of the power roller (25).
4. The environmentally friendly large-angle sidewall conveyor belt according to claim 1, characterized in that: A support rod (5) is fixedly connected to the lower surface of the frame (1), and a redirecting roller (4) is fixedly connected to the upper surface of the frame (1).
5. The environmentally friendly large-angle sidewall conveyor belt according to claim 2, characterized in that: The lower surface of the side track (3) is rotatably connected to a drive roller (6), and the fixed partition (7) is set on the support rod (5).
6. The environmentally friendly large-angle sidewall conveyor belt according to claim 4, characterized in that: The redirecting roller (4) is positioned above the side track (3), and the fixing block (17) is positioned above the hydraulic damper (22).
7. The environmentally friendly large-angle sidewall conveyor belt according to claim 5, characterized in that: The power roller (25) is positioned above the frame (1), and the drive roller (6) is positioned above the frame (1).
8. The environmentally friendly large-angle sidewall conveyor belt according to claim 2, characterized in that: One end of the second spring (19) is fixedly connected to the outer wall of the third block (20), and one end of the first spring (10) is fixedly connected to the outer wall of the first block (11).