A tooth sleeve pipeline anti-deviation device

Abstract

The utility model belongs to toothed sleeve inspection technical field, concretely relates to a toothed sleeve assembly line anti -drifting device, including the chassis, the inner wall of chassis is provided with the conveyer belt, the inner wall fixedly connected with the bottom plate of chassis, the top of chassis is provided with the anti -drifting device for avoiding toothed sleeve deviation, the anti -drifting device includes two long boards, two long boards bottom all are fixedly connected on the top of chassis, two long board inner walls all are slidably connected with a plurality of moving rods, a plurality of moving rods one end fixedly connected with two push -plate, wherein two moving rods far from two push -plate one end all are fixedly connected with the moving plate. The utility model solves the problem that the toothed sleeve deviation on the conveyer belt in the device can cause detection error, misjudgment or missed detection, influence inspection accuracy, increase the risk of defective product flowing into downstream, reduce inspection efficiency and product pass rate, thereby effectively correct toothed sleeve position, ensure detection accuracy, reduce misjudgment and missed detection.

Description

Technical Field

[0001] This utility model belongs to the field of gear sleeve inspection technology, specifically relating to a gear sleeve production line anti-deviation device. Background Technology

[0002] An anti-deviation device for a gear sleeve production line is an automated device used to prevent product deviation during gear sleeve production. It ensures that the gear sleeves remain accurately aligned on the conveyor belt, effectively reducing the defect rate in production and improving production line efficiency. The device has a compact structure, can be adapted to gear sleeves of different specifications, and features high precision and high response speed. It is an important auxiliary device for automated production lines.

[0003] However, the current device has the following problems: the misalignment of the toothed sleeve on the conveyor belt can lead to detection errors, misjudgments or missed detections, affecting the accuracy of inspection, increasing the risk of defective products flowing downstream, and reducing inspection efficiency and product qualification rate. Therefore, we propose a toothed sleeve production line anti-misalignment device. Utility Model Content

[0004] The purpose of this invention is to provide a toothed sleeve production line anti-deviation device, which can solve the problem in related technologies where toothed sleeve deviation on the conveyor belt can lead to detection errors, misjudgments, or missed detections, affecting inspection accuracy, increasing the risk of defective products flowing downstream, and reducing inspection efficiency and product qualification rate.

[0005] The specific technical solution adopted by this utility model is as follows:

[0006] A gear sleeve production line anti-deviation device includes a base frame, a conveyor belt on the inner wall of the base frame, a base plate fixedly connected to the inner wall of the base frame, and an anti-deviation device on the top of the base frame to prevent gear sleeve deviation. The anti-deviation device includes two long plates, the bottom of which are fixedly connected to the top of the base frame. Multiple moving rods are slidably connected to the inner walls of the two long plates. Two push plates are fixedly connected to one end of each of the multiple moving rods. A moving plate is fixedly connected to the end of each of the two moving rods away from the two push plates. Two placement plates are fixedly connected to the top of the base plate. Rotating rods are rotatably connected to the sides of each of the two placement plates. Both rotating rods are driven by a dual-axis motor, which is fixedly connected between the two placement plates. Rotating plates are fixedly connected to the circumferential surfaces of the two rotating rods.

[0007] Preferably, protrusions are fixed to the sides of both movable plates, and multiple protrusions are fixed to the sides of both rotating plates. The circular surfaces of the protrusions on the two movable plates are located on the movement trajectories of the circular surfaces of the protrusions on the two rotating plates.

[0008] Preferably, springs are provided between the sides of the two long plates and the sides of the two push plates, and gaps are left between the sides of the two moving plates and the sides of the base frame.

[0009] Preferably, the bottom of both push plates is in contact with the top of the base frame, and the top of the conveyor belt is located on the movement trajectory of the bottom of the two push plates.

[0010] Preferably, the side of the base plate is provided with an anti-contamination device to prevent dirt from the conveyor belt from contaminating the tooth sleeve. The anti-contamination device includes two fixed plates, the sides of which are fixedly connected to both sides of the base plate. A fixed rod is fixedly connected between the two fixed plates, and a limiting rod is fixedly connected between the two fixed plates. A movable sleeve is slidably connected to the circumferential surface of the fixed rod. The inner wall of the movable sleeve is slidably connected to the circumferential surface of the limiting rod. A cleaning cotton is fixedly connected to the circumferential surface of the movable sleeve. A connecting plate one is fixedly connected to the circumferential surface of the movable sleeve, and a connecting plate two is fixedly connected to the circumferential surface of one of the rotating rods.

[0011] Preferably, a semicircular block is fixed to the side of the first connecting plate and a semicircular block is fixed to the side of the second connecting plate, and the circular surface of the semicircular block of the first connecting plate is located on the movement trajectory of the circular surface of the semicircular block of the second connecting plate.

[0012] Preferably, springs are provided between the sides of the two fixed plates and the two ends of the movable sleeve, and the bottom of the conveyor belt is located on the movement trajectory of the top of the cleaning cotton.

[0013] The technical effects achieved by this utility model are as follows:

[0014] This invention, through the setting of an anti-deviation device, enables the long plate, moving rod, push plate, moving plate, placement plate, rotating rod, and rotating plate to work together. The movement of the moving rod drives the push plate to move. When the convex surface of the rotating plate no longer pushes the convex of the moving plate, the push plate resets and moves under the action of the corresponding spring force. The movement of the push plate can effectively correct the position of the tooth sleeve, ensure detection accuracy, reduce misjudgment and missed detection, improve inspection efficiency, reduce defect rate, and ensure stable operation of the production line.

[0015] This utility model, through the setting of an anti-pollution device, enables the cooperation of a fixed plate, a fixed rod, a limiting rod, a movable sleeve, a cleaning cotton, a connecting plate one, and a connecting plate two. The connecting plate one drives the movable sleeve to move, and the movement of the movable sleeve drives the cleaning cotton to move. When the semi-circular surface of the connecting plate two no longer pushes the semi-circular block of the connecting plate one, the movable sleeve resets and moves under the action of the corresponding spring force. The movable sleeve drives the cleaning cotton to reset and move to clean the bottom of the conveyor belt, thus preventing dirt from the conveyor belt from contaminating the toothed sleeve. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the entire utility model;

[0017] Figure 2This is a schematic diagram of the structure of the anti-deviation device of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the rotating plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the pollution prevention device of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the cleaning cotton part of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Base frame; 2. Conveyor belt; 3. Base plate; 4. Anti-deviation device; 41. Long plate; 42. Moving rod; 43. Push plate; 44. Moving plate; 45. Placement plate; 46. Rotating rod; 47. Rotating plate; 5. Anti-pollution device; 51. Fixed plate; 52. Fixed rod; 53. Limiting rod; 54. Moving sleeve; 55. Cleaning cotton; 56. Connecting plate one; 57. Connecting plate two. Detailed Implementation

[0023] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0024] like Figures 1-3As shown, a gear sleeve production line anti-deviation device includes a base frame 1, a conveyor belt 2 installed on the inner wall of the base frame 1, a base plate 3 fixedly connected to the inner wall of the base frame 1, and an anti-deviation device 4 for preventing gear sleeve deviation installed on the top of the base frame 1. The anti-deviation device 4 includes two long plates 41, the bottoms of which are fixedly connected to the top of the base frame 1. Multiple moving rods 42 are slidably connected to the inner walls of the two long plates 41. Two push plates 43 are fixedly connected to one end of each moving rod 42. A moving plate 44 is fixedly connected to the end of each moving rod 42 away from the two push plates 43. Two placement plates 45 are fixedly connected to the top of the base plate 3. Rotating rods 46 are rotatably connected to the sides of each placement plate 45. The rotating rods 46 are all driven by dual-axis motors, and the dual-axis motors are fixedly connected between the two placement plates 45. The circumferential surfaces of the two rotating rods 46 are fixedly connected to rotating plates 47. The sides of the two moving plates 44 are fixed with protrusions, and the sides of the two rotating plates 47 are fixed with multiple protrusions. The circular surfaces of the protrusions of the two moving plates 44 are located on the movement trajectory of the circular surfaces of the protrusions of the two rotating plates 47. Springs are provided between the sides of the two long plates 41 and the sides of the two push plates 43. There is a gap between the sides of the two moving plates 44 and the sides of the base frame 1. The bottoms of the two push plates 43 are in contact with the top of the base frame 1. The top of the conveyor belt 2 is located on the movement trajectory of the bottoms of the two push plates 43.

[0025] ① Improve inspection efficiency: Design a continuous production line, arrange each step of the inspection process in a logical order, and ensure that each step can be carried out smoothly on the production line. Through the continuous operation of the production line, waiting time and changeover time are reduced, and the overall inspection efficiency is improved.

[0026] ② Reduce logistics costs: The assembly line method solves the problem of placing the finished products from the previous process onto a trolley and transporting them to the next process, thus reducing logistics costs.

[0027] ③ Reduce labor costs: After changing the assembly line operation, the personnel inspecting the height and outer diameter can be combined into one person, and the personnel inspecting the appearance are distributed in each process of the assembly line. After using the assembly line solution, two people are reduced, thus reducing labor costs.

[0028] ④ Standardized operating procedures: Develop a set of standardized operating procedures, including the operating steps, operating specifications, and safety measures for each step, to ensure that every staff member can operate in accordance with the standardized procedures.

[0029] According to the above structure, the dual-axis motor corresponding to the rotating rod 46 is started. The rotation of the output shaft of the dual-axis motor drives the rotation of the rotating rod 46. The rotation of the rotating rod 46 drives the rotation of the rotating plate 47. When the protrusion of the rotating plate 47 rotates to the position of the protrusion of the moving plate 44, the circular surface of the protrusion of the rotating plate 47 pushes the circular surface of the protrusion of the moving plate 44, causing the moving plate 44 to move. The moving plate 44 drives the moving rod 42 to move. The movement of the moving rod 42 drives the push plate 43 to move. When the circular surface of the protrusion of the rotating plate 47 no longer pushes the protrusion of the moving plate 44, the push plate 43 resets and moves under the action of the corresponding spring force. The movement of the push plate 43 can effectively correct the position of the gear sleeve, ensure the accuracy of detection, reduce misjudgment and missed detection, improve inspection efficiency, reduce the defect rate, and ensure the stable operation of the production line.

[0030] like Figures 4-5 As shown, the side of the base plate 3 is provided with an anti-contamination device 5 to prevent dirt from the conveyor belt 2 from contaminating the toothed sleeve. The anti-contamination device 5 includes two fixed plates 51, the sides of which are fixedly connected to both sides of the base plate 3. A fixed rod 52 is fixedly connected between the two fixed plates 51, and a limiting rod 53 is fixedly connected between the two fixed plates 51. A movable sleeve 54 is slidably connected to the circumferential surface of the fixed rod 52. The inner wall of the movable sleeve 54 is slidably connected to the circumferential surface of the limiting rod 53. The circumferential surface of the movable sleeve 54 is fixedly connected to... A cleaning cotton 55 is attached. A connecting plate 56 is fixedly connected to the circumferential surface of the movable sleeve 54. A connecting plate 57 is fixedly connected to the circumferential surface of one of the rotating rods 46. A semi-circular block is fixed to the side of the connecting plate 56. A semi-circular block is fixed to the side of the connecting plate 57. The circular surface of the semi-circular block of the connecting plate 56 is located on the movement trajectory of the circular surface of the semi-circular block of the connecting plate 57. Springs are provided between the sides of the two fixed plates 51 and the two ends of the movable sleeve 54. The bottom of the conveyor belt 2 is located on the movement trajectory of the top of the cleaning cotton 55.

[0031] According to the above structure, the rotation of the rotating rod 46 drives the rotation of the second connecting plate 57. When the semicircular block of the second connecting plate 57 rotates to the position of the semicircular block of the first connecting plate 56, the circular surface of the semicircular block of the second connecting plate 57 pushes the circular surface of the semicircular block of the first connecting plate 56, causing the first connecting plate 56 to move. The first connecting plate 56 drives the moving sleeve 54 to move. The movement of the moving sleeve 54 drives the cleaning cotton 55 to move. When the circular surface of the semicircular block of the second connecting plate 57 no longer pushes the semicircular block of the first connecting plate 56, the moving sleeve 54 resets and moves under the action of the corresponding spring force. The moving sleeve 54 drives the cleaning cotton 55 to reset and move to clean the bottom of the conveyor belt 2, avoiding dirt from the conveyor belt 2 from contaminating the tooth sleeve.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A gear sleeve production line anti-deviation device, comprising a base frame (1), characterized in that: The inner wall of the base frame (1) is provided with a conveyor belt (2), and a base plate (3) is fixedly connected to the inner wall of the base frame (1). The top of the base frame (1) is provided with an anti-deviation device (4) to prevent the gear sleeve from shifting. The anti-deviation device (4) includes two long plates (41). The bottom of the two long plates (41) is fixedly connected to the top of the base frame (1). Multiple moving rods (42) are slidably connected to the inner walls of the two long plates (41). One end of the multiple moving rods (42) is fixedly connected to two push rods. The plate (43) has two movable rods (42) that are fixedly connected to movable plates (44) at the ends away from the two push plates (43). The bottom plate (3) has two placement plates (45) fixedly connected to the top. The two placement plates (45) have rotating rods (46) rotatably connected to their sides. The two rotating rods (46) are driven by a dual-axis motor, and the dual-axis motor is fixedly connected between the two placement plates (45). The circumferential surfaces of the two rotating rods (46) are fixedly connected to rotating plates (47).

2. The anti-deviation device for a gear sleeve production line according to claim 1, characterized in that: Both movable plates (44) have protrusions fixed on their sides, and both rotating plates (47) have multiple protrusions fixed on their sides. The protrusions on the movable plates (44) are located on the movement trajectory of the protrusions on the rotating plates (47).

3. The anti-deviation device for a gear sleeve production line according to claim 1, characterized in that: Springs are provided between the sides of the two long plates (41) and the sides of the two push plates (43), and gaps are left between the sides of the two moving plates (44) and the sides of the base frame (1).

4. The anti-deviation device for a gear sleeve production line according to claim 1, characterized in that: The bottom of both push plates (43) is in contact with the top of the base frame (1), and the top of the conveyor belt (2) is located on the movement trajectory of the bottom of the two push plates (43).

5. The anti-deviation device for a gear sleeve production line according to claim 1, characterized in that: The bottom plate (3) is provided with a pollution prevention device (5) on its side to prevent dirt from the conveyor belt (2) from contaminating the tooth sleeve. The pollution prevention device (5) includes two fixed plates (51). The sides of the two fixed plates (51) are fixedly connected to both sides of the bottom plate (3). A fixed rod (52) is fixedly connected between the two fixed plates (51). A limiting rod (53) is fixedly connected between the two fixed plates (51). A movable sleeve (54) is slidably connected to the circumferential surface of the fixed rod (52). The inner wall of the movable sleeve (54) is slidably connected to the circumferential surface of the limiting rod (53). A cleaning cotton (55) is fixedly connected to the circumferential surface of the movable sleeve (54). A connecting plate one (56) is fixedly connected to the circumferential surface of the movable sleeve (54). A connecting plate two (57) is fixedly connected to the circumferential surface of one of the rotating rods (46).

6. The anti-deviation device for a gear sleeve production line according to claim 5, characterized in that: A semicircular block is fixed to the side of the first connecting plate (56), and a semicircular block is fixed to the side of the second connecting plate (57). The circular surface of the semicircular block of the first connecting plate (56) is located on the motion trajectory of the circular surface of the semicircular block of the second connecting plate (57).

7. The anti-deviation device for a gear sleeve production line according to claim 5, characterized in that: Springs are provided between the sides of the two fixed plates (51) and the two ends of the movable sleeve (54), and the bottom of the conveyor belt (2) is located on the movement trajectory of the top of the cleaning cotton (55).

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