Bearing seat protection structure for ore carrier t-bar assembly machine feeding roller
Patent Information
- Application Number
- CN202521688881.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-08
AI Technical Summary
[0004]本实用新型为了解决矿砂船T型材组装机的送料辊道容易损坏的技术问题,而提供一种矿砂船T型材组装机送料辊道用轴承座防护结构
上述提出的矿砂船T型材组装机送料辊道用轴承座防护结构,其采用辊轴实现矿砂船的T型材的输送,滚珠轴承用于辊轴的转动实现T型材的便捷移动,并设置保护机构实现滚珠轴承的保护,可有效避免因生产装配吊运时碰到轴承座而导致轴承座损坏的问题,提高轴承座的保护性能,提高送料辊道的使用寿命,利用焊接组成的保护机构可方便快速安装在轴承座周围,并在保护机构上安装引导板可对辊轴两端进行保护,可避免T型材输送过程中发生偏移而撞击问题,提高T型材输送稳定性的同时,不会导致轴承座损坏。
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Figure CN224727719U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a bearing housing protection structure for a feeding roller conveyor of a T-section assembly machine for ore carriers, belonging to the technical field of feeding roller conveyors. Background Technology
[0002] Driven by the growing global demand for bauxite transportation and the trend towards green shipping, very large bauxite ore carriers (VLCCs) face new requirements in terms of cargo efficiency, energy consumption, and environmental protection. The T-sections used in ore carriers are made of high-strength marine steel (such as AH36 / DH36), with a common web height range of 200-800mm and a thickness of 15-40mm, to meet the load-bearing requirements of the cargo hold structure. In some special areas (such as hatch coamings), asymmetrical T-sections (e.g., thickening one side of the web) may be used to optimize stress distribution. During the assembly of the T-sections by the assembly machine, a feeding roller conveyor is required to transport the T-sections. The feeding roller conveyor consists of multiple parallel rollers, mostly made of carbon steel (chrome-plated) or stainless steel. In some precision applications, polyurethane-coated rollers are used to reduce material wear. Drive methods include motor-chain drive (for heavy loads) or electric roller direct drive (for light loads and high-speed applications).
[0003] Currently, the bearing housings of the feeding roller conveyor of the T-profile assembly machine are exposed. During production, assembly, and hoisting, the bearing housings are frequently bumped, causing damage and affecting the service life of the feeding roller conveyor. Workpieces being moved around the feeding roller conveyor may also collide with the bearing housings, making it difficult to provide cushioning and effective protection. Furthermore, it is not easy to protect the structure from rapid installation. Utility Model Content
[0004] This utility model provides a bearing housing protection structure for the feeding roller conveyor of an ore carrier T-section assembly machine to solve the technical problem of easy damage to the roller conveyor.
[0005] This utility model solves the above-mentioned technical problems through the following technical solutions: This utility model provides a bearing housing protection structure for the feeding roller conveyor of an ore carrier T-section assembly machine, comprising: The feeding roller conveyor consists of a base and an outer ring of a roller shaft. The roller shaft is positioned above the base, and a ball bearing is provided on the base. The roller shaft is rotatably connected to the ball bearing. The protective mechanism consists of a support plate, a connecting plate, a cover plate, a buffer plate, an angle plate, a guide plate, and a top plate. The support plates are arranged on both sides of the ball bearing and are connected by the connecting plate. The top of the support plate is provided with a cover plate. The side wall of the support plate is welded with a buffer plate. The buffer plate is fixedly connected to the top surface of the base through the angle plate. The top surface of the cover plate is provided with a top plate, and the top plate is fixedly connected to a guide plate located above the roller shaft.
[0006] In this technical solution, there are two bases, and each base is fixedly installed with multiple evenly distributed ball bearings.
[0007] In this technical solution, the ball bearing consists of a bearing housing, an outer bearing ring, and an inner bearing ring. The bearing housing is fixedly installed on the top surface of the base, and the outer bearing ring is fixedly installed on the top of the bearing housing. The inner bearing ring is rotatably connected inside the outer bearing ring, and the inner bearing ring is fixedly connected to both ends of the roller shaft.
[0008] In this technical solution, there are two support plates, both of which are welded and fixed to the base. Both support plates are L-shaped and are correspondingly arranged on both sides of the ball bearing.
[0009] In this technical solution, both ends of the connecting plate are fixedly connected to the support plate by screws, and the connecting plate is located below the roller shaft.
[0010] In this technical solution, the cover plate has an L-shaped structure, and the cover plate is attached to the top ends of the two support plates, and the cover plate is welded and fixed to the support plates.
[0011] In this technical solution, a positioning block is provided at the top of the cover plate, and the positioning block is embedded between the two support plates.
[0012] In this technical solution, the buffer plate has a hook-shaped cross-section, the buffer plate is attached to the base surface, and the buffer plate is welded and fixed to one of the support plates.
[0013] In this technical solution, there are two corner plates, one of which is fixedly connected to the support plate and the other is fixedly connected to the side wall of the buffer plate. Both corner plates are welded and fixed to the base surface.
[0014] In this technical solution, the guide plate has a bent structure, and both ends of the guide plate are provided with flanges, which are welded and fixed to the top plate. The guide plate is provided with a notch that matches the surface of the roller shaft. The top plate is composed of multiple L-shaped metal plates, which are spliced together and welded and fixed to the cover plate.
[0015] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of this utility model.
[0016] The positive and progressive effects of this utility model are as follows: The aforementioned bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine utilizes rollers to transport the T-sections of the ore carrier. Ball bearings are used for the rotation of the rollers to facilitate the movement of the T-sections. A protective mechanism is installed to protect the ball bearings, effectively preventing damage to the bearing housings caused by contact during production, assembly, and hoisting. This improves the protective performance of the bearing housings and extends the service life of the feeding roller conveyor. The welded protective mechanism can be easily and quickly installed around the bearing housings, and guide plates are installed on the protective mechanism to protect both ends of the rollers. This prevents the T-sections from shifting and impacting during transport, improving the stability of the T-section transport without damaging the bearing housings. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.
[0018] Figure 2 This is a three-dimensional structural diagram of the present invention during assembly.
[0019] Figure 3 This is a partial three-dimensional structural diagram of the bearing housing of this utility model.
[0020] Figure 4 This utility model Figure 3 A magnified schematic diagram of the structure at point A in the middle.
[0021] Figure 5 This is a partial three-dimensional structural diagram of the roller shaft of this utility model.
[0022] Figure 6 This is a partial three-dimensional structural diagram of the base of this utility model.
[0023] Explanation of reference numerals in the attached figures 1. Base; 2. Bearing housing; 3. Bearing outer ring; 4. Bearing inner ring; 5. Roller; 6. Support plate; 7. Connecting plate; 8. Cover plate; 9. Positioning block; 10. Buffer plate; 11. Angle plate; 12. Guide plate; 13. Flange; 14. Top plate. Detailed Implementation
[0024] The present invention will be further described below by way of embodiments, but the present invention is not limited to the scope of the embodiments described herein.
[0025] like Figure 1-6 As shown, the bearing housing protection structure for the feed roller conveyor of the ore carrier T-section assembly machine includes: The feeding roller conveyor consists of a base and an outer ring of a roller shaft 5. The roller shaft 5 is disposed above the base 1. The base 1 is provided with a ball bearing, and the roller shaft 5 is rotatably connected to the ball bearing. The protective mechanism consists of a support plate 6, a connecting plate 7, a cover plate 8, a buffer plate 10, an angle plate 11, a guide plate 12, and a top plate 14. The support plate 6 is located on both sides of the ball bearing and is connected by the connecting plate 7. The top of the support plate 6 is provided with a cover plate 8. The side wall of the support plate 6 is welded with a buffer plate 10. The buffer plate 10 is fixedly connected to the top surface of the base 1 through the angle plate 11. The top surface of the cover plate 8 is provided with a top plate 14, and the top plate 14 is fixedly connected to a guide plate 12 located above the roller shaft 5.
[0026] There are two bases 1, and each base 1 is fixedly installed with multiple evenly distributed ball bearings. Each ball bearing consists of a bearing housing 2, an outer bearing ring 3, and an inner bearing ring 4. The bearing housing 2 is fixedly installed on the top surface of the base 1, and the outer bearing ring 3 is fixedly installed on the top of the bearing housing 2. The inner bearing ring 4 is rotatably connected inside the outer bearing ring 3, and the inner bearing ring 4 is fixedly connected to both ends of the roller shaft 5.
[0027] In this technical solution, the ball bearing is installed on the base 1, the bearing housing 2 is installed on the base 1, and the roller shaft 5 is effectively rotated by the relative rotation of the outer ring 3 and the inner ring 4 of the bearing, thereby improving the efficiency of T-shaped material conveying.
[0028] There are two support plates 6, both of which are welded and fixed to the base 1. Both support plates 6 are L-shaped and are respectively arranged on both sides of the ball bearing. Both ends of the connecting plate 7 are fixedly connected to the support plates 6 by screws. The connecting plate 7 is arranged below the roller shaft 5.
[0029] In this technical solution, the support plates 6 are set on both sides of the bearing seat 2, and the two support plates 6 are fixed by the connecting plate 7, so that the two support plates 6 form a whole, which facilitates subsequent assembly, and the support plates 6 are welded as a whole onto the base 1.
[0030] The cover plate 8 has an L-shaped structure. The cover plate 8 is attached to the top ends of the two support plates 6 and is welded and fixed to the support plates 6. The top of the cover plate 8 is provided with a positioning block 9, which is embedded between the two support plates 6.
[0031] In this technical solution, the cover plate 8 is placed on two support plates 6. While the cover plate 8 is welded and fixed, the positioning block 9 limits the top of the two support plates 6 without affecting the rotation of the roller shaft 5.
[0032] The buffer plate 10 has a hook-shaped cross-section and is attached to the surface of the base 1. The buffer plate 10 is also welded to one of the support plates 6. There are two corner plates 11. One corner plate 11 is fixedly connected to the support plate 6, and the other corner plate 11 is fixedly connected to the side wall of the buffer plate 10. Both corner plates 11 are welded to the surface of the base 1. The guide plate 12 has a bent structure. Both ends of the guide plate 12 are provided with flanges 13, and the flanges 13 are welded to the top plate 14. The guide plate 12 is provided with a notch that matches the surface of the roller 5. The top plate 14 is composed of multiple L-shaped metal plates. The multiple top plates 14 are spliced together and all are welded to the cover plate 8.
[0033] In this technical solution, the buffer plate 10 is placed outside one of the support plates 6, and the buffer plate 10 and the other support plate 6 are installed and fixed by the corner plate 11. Finally, the top plate 14 with the guide plate 12 welded on it is welded to the top of the cover plate 8. The guide plate 12 is installed by the flange 13. The notch of the guide plate 12 allows it to be positioned above the roller 5, thereby achieving installation and fixation. When the T-shaped material is conveyed on the roller 5, the guide plate 12 guides the T-shaped material to avoid collisions that could damage the ball bearings.
[0034] This utility model is not limited to the above-described embodiments. Any changes in its shape or structure fall within the protection scope of this utility model. The protection scope of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the protection scope of this utility model.
Claims
1. A protective structure for the bearing housing of the feeding roller conveyor of the T-section assembly machine for ore carriers, characterized in that, include: The feeding roller conveyor consists of a base and an outer ring of a roller shaft. The roller shaft (5) is located above the base (1). The base (1) is provided with a ball bearing, and the roller shaft (5) is rotatably connected to the ball bearing. The protective mechanism consists of a support plate (6), a connecting plate (7), a cover plate (8), a buffer plate (10), a corner plate (11), a guide plate (12), and a top plate (14). The support plate (6) is located on both sides of the ball bearing and is connected by the connecting plate (7). The top of the support plate (6) is provided with a cover plate (8). The side wall of the support plate (6) is welded with a buffer plate (10). The buffer plate (10) is fixedly connected to the top surface of the base (1) through the corner plate (11). The top surface of the cover plate (8) is provided with a top plate (14). The top plate (14) is fixedly connected with a guide plate (12) located above the roller shaft (5).
2. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: There are two bases (1), and each base (1) is fixedly installed with a plurality of evenly distributed ball bearings.
3. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 2, characterized in that: The ball bearing consists of a bearing housing (2), an outer bearing ring (3) and an inner bearing ring (4). The bearing housing (2) is fixedly installed on the top surface of the base (1). The outer bearing ring (3) is fixedly installed on the top of the bearing housing (2). The inner bearing ring (4) is rotatably connected inside the outer bearing ring (3), and the inner bearing ring (4) is fixedly connected to both ends of the roller shaft (5).
4. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: The number of the support plates (6) is two. Both support plates (6) are welded and fixed on the base (1). Both support plates (6) are L-shaped structures and are correspondingly arranged on both sides of the ball bearing.
5. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: Both ends of the connecting plate (7) are fixedly connected to the support plate (6) by screws, and the connecting plate (7) is located below the roller (5).
6. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: The cover plate (8) has an L-shaped structure. The cover plate (8) is attached to the top ends of the two support plates (6) and the cover plate (8) is welded and fixed to the support plates (6).
7. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 6, characterized in that: The top of the cover plate (8) is provided with a positioning block (9), which is embedded between the two support plates (6).
8. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: The buffer plate (10) has a hook-shaped cross section. The buffer plate (10) is attached to the surface of the base (1) and the buffer plate (10) is welded and fixed to one of the support plates (6).
9. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: There are two corner plates (11), one of which is fixedly connected to the support plate (6), and the other corner plate (11) is fixedly connected to the side wall of the buffer plate (10). Both corner plates (11) are welded and fixed to the surface of the base (1).
10. The bearing housing protection structure for the feeding roller conveyor of the ore carrier T-section assembly machine as described in claim 1, characterized in that: The guide plate (12) has a bent structure. Both ends of the guide plate (12) are provided with flanges (13), and the flanges (13) are welded and fixed to the top plate (14). The guide plate (12) is provided with a notch that matches the surface of the roller (5). The top plate (14) is composed of multiple L-shaped metal plates. The multiple top plates (14) are spliced together and welded and fixed to the cover plate (8).