Multi-station flange automatic turnover feeding equipment

Abstract

The utility model discloses a kind of multi-station flange automatic turnover feeding equipment, comprising: conveyor belt;Multiple lifting assemblies, multiple the lifting assemblies all include support frame, the support frame is fixedly connected in conveyor belt top side, the support frame top side is fixedly connected with electric push rod two, the electric push rod two telescopic end is fixedly connected with slider;Multiple clamping assemblies, multiple the clamping assemblies all include mounting plate, the mounting plate is fixedly connected in slider one side, the mounting plate inside is fixedly connected with electric push rod one, the electric push rod one telescopic end is fixedly connected with moving rod, the moving rod surface is fixedly connected with two guide blocks.The utility model passes through multiple lifting assemblies, clamping assembly and rotating assembly, cooperate the continuous conveying of conveyor belt, can realize the synchronous feeding and attitude adjustment of multiple flanges simultaneously, adapt to scale batch processing demand, significantly improve overall feeding rhythm and production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of flange processing technology, and in particular to a multi-station automatic flange flipping and feeding device. Background Technology

[0002] Flanges, as core connecting components in pipeline connections and equipment docking, are widely used in many fields such as petrochemicals, water conservancy projects, power systems, shipbuilding, and heavy machinery due to their reliable sealing performance and high load-bearing capacity. With the development of large-scale and intensive industrial production, the market demand for flanges continues to rise, placing higher demands on their feeding efficiency, positioning accuracy, and operational safety during processing.

[0003] To meet the demand for batch processing of flanges, various flange feeding devices have emerged in the industry. These devices use conveyor belts to initially transport flanges and employ simple clamping mechanisms to position them. Some devices allow manual adjustment of knobs to control the lifting and lowering of the clamping components. Compared to manual feeding, this reduces the labor intensity of operators and improves the feeding speed.

[0004] However, existing flange feeding devices still have many shortcomings in practical applications. The degree of automation is low, and most devices require manual assistance to adjust the flange posture. Especially when the flange needs to be processed on both sides, the operator needs to manually flip the flange, which not only increases labor costs, but also makes it easy for the flange positioning to be offset due to operation errors during the flipping process, affecting the subsequent processing accuracy. Therefore, it is necessary to propose a multi-station automatic flange flipping and feeding device. Utility Model Content

[0005] The purpose of this invention is to at least solve one of the technical problems existing in the prior art. To this end, this invention proposes a multi-station flange automatic flipping and feeding device, which can simultaneously realize the synchronous feeding and posture adjustment of multiple flanges, significantly improving the overall feeding rhythm and production efficiency.

[0006] A multi-station flange automatic flipping and feeding device according to an embodiment of the present utility model includes: Conveyor belt; Multiple lifting components, each of which includes a support frame, the support frame being fixedly connected to the top side of the conveyor belt, an electric push rod II being fixedly connected to the top side of the support frame, and a slider being fixedly connected to the telescopic end of the electric push rod II; Multiple clamping assemblies, each of which includes a mounting plate, the mounting plate being fixedly connected to one side of the slider, an electric push rod being fixedly connected inside the mounting plate, a moving rod being fixedly connected to the telescopic end of the electric push rod, two guide blocks being fixedly connected to the surface of the moving rod, and a clamping plate abutting against the surface of the guide blocks; Multiple rotating components, each of which includes a support plate, the support plate being fixedly connected to the other side of the slider, and a motor being fixedly connected to the top side of the support plate.

[0007] According to some embodiments of the present invention, a movable block is rotatably connected inside the clamping plate near the guide block, and the movable block is slidably connected inside the guide block.

[0008] According to some embodiments of the present invention, a fixed shaft is rotatably connected inside the clamping plate, and the fixed shaft is fixedly connected inside the mounting plate.

[0009] According to some embodiments of this utility model, a roller is rotatably connected to the end of the movable rod away from the mounting plate.

[0010] According to some embodiments of the present invention, two limiting blocks are fixedly connected to the surface of the slider, and the limiting blocks are slidably connected inside the support frame.

[0011] According to some embodiments of the present invention, the motor drive end passes through the slider and is fixedly connected to one side of the mounting plate.

[0012] According to some embodiments of the present invention, a plurality of evenly distributed cameras are fixedly connected to the top side of the conveyor belt.

[0013] According to some embodiments of this utility model, controllers are fixedly connected to the surfaces of the first electric push rod, the motor, and the second electric push rod, and the controllers are electrically connected to the camera.

[0014] The present invention has the following beneficial effects: This utility model, through the configuration of multiple lifting components, clamping components and rotating components, combined with the continuous conveying of the conveyor belt, can simultaneously realize the synchronous feeding and posture adjustment of multiple flanges, adapt to the needs of large-scale batch processing, and significantly improve the overall feeding rhythm and production efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the external structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the clamping component structure according to an embodiment of the present utility model; Figure 3This is a schematic diagram of the connecting shaft structure according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the clamping block structure according to an embodiment of the present utility model; Figure 5 This is a schematic diagram of the support frame structure according to an embodiment of the present utility model.

[0017] The attached diagram lists the components represented by each number as follows: 1. Conveyor belt; 2. Camera; 3. Clamping assembly; 301. Mounting plate; 302. Clamping plate; 303. Electric push rod one; 304. Guide block; 305. Moving rod; 306. Roller; 307. Fixed shaft; 308. Moving block; 4. Rotating assembly; 401. Support plate; 402. Motor; 5. Lifting assembly; 501. Electric push rod two; 502. Support frame; 503. Slider; 504. Limit block; 6. Controller. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0019] In the description of this utility model, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention (utility model).

[0020] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0021] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0022] Please see Figures 1-5 As shown, this utility model is a multi-station automatic flange flipping and feeding device, comprising: Conveyor belt 1; Multiple clamping components 3, each of which includes a mounting plate 301, the mounting plate 301 is fixedly connected to one side of the slider 503, an electric push rod 303 is fixedly connected inside the mounting plate 301, a moving rod 305 is fixedly connected to the telescopic end of the electric push rod 303, two guide blocks 304 are fixedly connected to the surface of the moving rod 305, and a clamping plate 302 abuts against the surface of the guide blocks 304. A movable block 308 is rotatably connected inside the clamping plate 302 on the side near the guide block 304, and the movable block 308 is slidably connected inside the guide block 304; A fixed shaft 307 is rotatably connected inside the clamping plate 302, and the fixed shaft 307 is fixedly connected inside the mounting plate 301; A roller 306 is rotatably connected to the end of the movable rod 305 away from the mounting plate 301.

[0023] The conveyor belt 1 is used to feed the flange. The telescopic end of the electric push rod 303 can drive the moving rod 305 and the guide block 304 to move. When the guide block 304 moves, it can drive the two clamping plates 302 to rotate around the two fixed shafts 307 respectively. The two clamping plates 302 cooperate with the moving rod 305 to clamp the flange. The roller 306 can prevent the moving rod 305 from scratching the flange.

[0024] Working principle: When the electric push rod 303 is started, the telescopic end of the electric push rod 303 drives the moving rod 305 to move. The two guide blocks 304 on the surface of the moving rod 305 move synchronously. The guide blocks 304 drive the clamping plate 302 to rotate around the fixed shaft 307 through the moving block 308 that abuts against the surface. The two clamping plates 302 move closer to each other and cooperate with the moving rod 305 to clamp the flange.

[0025] Please see Figures 1-2 As shown, this embodiment, based on the above embodiment, further includes: Multiple lifting components 5, each of which includes a support frame 502, the support frame 502 is fixedly connected to the top side of the conveyor belt 1, an electric push rod 501 is fixedly connected to the top side of the support frame 502, and a slider 503 is fixedly connected to the telescopic end of the electric push rod 501. Two limiting blocks 504 are fixedly connected to the surface of slider 503, and the limiting blocks 504 are slidably connected inside the support frame 502.

[0026] The telescopic end of the electric push rod 501 can extend and retract, thereby driving the slider 503 to move along the support frame 502. During the movement of the slider 503 along the support frame 502, it can drive the mounting plate 301 and the support plate 401 to rise and fall. The limit block 504 slides inside the support frame 502, which can keep the slider 503 sliding inside the support frame 502.

[0027] Working principle: When the electric push rod 501 is started, the telescopic end of the electric push rod 501 drives the slider 503 to move along the support frame 502. The limiting block 504 on the surface of the slider 503 slides along the inside of the support frame 502 to ensure the stability of the movement until the clamping assembly 3 is adjusted to a height that matches the flange, so that the flange can be flipped.

[0028] Please see Figures 1-3 As shown, this embodiment, based on the above embodiment, further includes: Multiple rotating components 4, each of which includes a support plate 401, the support plate 401 is fixedly connected to the other side of the slider 503, a motor 402 is fixedly connected to the top side of the support plate 401, the driving end of the motor 402 passes through the slider 503, and the driving end of the motor 402 is fixedly connected to one side of the mounting plate 301.

[0029] The support plate 401 is used to mount the motor 402, and the drive end of the motor 402 can drive the mounting plate 301 to rotate.

[0030] Working principle: The drive end of the motor 402 passes through the slider 503 and drives the mounting plate 301 to rotate. The mounting plate 301 synchronously drives the clamping assembly 3 and the clamped flange to rotate until the flange is adjusted to the required processing angle. The motor 402 then stops working to complete the angle positioning.

[0031] Please see Figures 1-4 As shown, this embodiment, based on the above embodiment, further includes: Multiple evenly distributed cameras 2 are fixedly connected to the top side of the conveyor belt 1; The electric push rod 303, motor 402 and electric push rod 501 are all fixedly connected to the controller 6, and the controller 6 is electrically connected to the camera 2.

[0032] Camera 2 can monitor the position of the flange and transmit signals to controller 6. After receiving the signals, controller 6 can control the start of electric push rod 303, motor 402 and electric push rod 501.

[0033] Working principle: Camera 2 continuously monitors the position and status of the flange and sends signals to controller 6 in real time. Controller 6 dynamically adjusts the working status of electric push rod 303, electric push rod 501 and motor 402 according to the feedback to ensure that the flange is firmly clamped and accurately rotated, so as to realize automated material feeding operation in multiple stations.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A multi-station automatic flange flipping and feeding device, characterized in that, include: Conveyor belt (1); Multiple lifting components (5), each of the multiple lifting components (5) includes a support frame (502), the support frame (502) is fixedly connected to the top side of the conveyor belt (1), the top side of the support frame (502) is fixedly connected to an electric push rod two (501), and the telescopic end of the electric push rod two (501) is fixedly connected to a slider (503). Multiple clamping components (3), each of the multiple clamping components (3) includes a mounting plate (301), the mounting plate (301) is fixedly connected to one side of the slider (503), an electric push rod (303) is fixedly connected inside the mounting plate (301), a moving rod (305) is fixedly connected to the telescopic end of the electric push rod (303), two guide blocks (304) are fixedly connected to the surface of the moving rod (305), and a clamping plate (302) abuts against the surface of the guide block (304). Multiple rotating components (4), each of the multiple rotating components (4) includes a support plate (401), the support plate (401) is fixedly connected to the other side of the slider (503), and a motor (402) is fixedly connected to the top side of the support plate (401).

2. The multi-station flange automatic flipping and feeding device according to claim 1, characterized in that: The clamping plate (302) has a movable block (308) rotatably connected inside the guide block (304) on the side near the guide block (304), and the movable block (308) is slidably connected inside the guide block (304).

3. The multi-station flange automatic flipping and feeding device according to claim 1, characterized in that: The clamping plate (302) is rotatably connected to a fixed shaft (307), which is fixedly connected to the inside of the mounting plate (301).

4. The multi-station flange automatic flipping and feeding device according to claim 1, characterized in that: The movable rod (305) has a roller (306) rotatably connected to the end away from the mounting plate (301).

5. The multi-station flange automatic flipping and feeding device according to claim 1, characterized in that: Two limiting blocks (504) are fixedly connected to the surface of the slider (503), and the limiting blocks (504) are slidably connected inside the support frame (502).

6. The multi-station flange automatic flipping and feeding device according to claim 1, characterized in that: The motor (402) drive end passes through the slider (503), and the motor (402) drive end is fixedly connected to one side of the mounting plate (301).

7. The multi-station flange automatic flipping and feeding device according to claim 1, characterized in that: Multiple evenly distributed cameras (2) are fixedly connected to the top side of the conveyor belt (1).

8. The multi-station flange automatic flipping and feeding device according to claim 7, characterized in that: The electric push rod one (303), the motor (402) and the electric push rod two (501) are all fixedly connected to a controller (6), and the controller (6) is electrically connected to the camera (2).

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