A vertical interval type rack feeding and discharging device

CN224727797UActive Publication Date: 2026-09-08YONGTIAN MASCH EQUIP MFG SHENZHEN CO LTD
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Patent Information

Application Number
CN202521348459.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2026-09-08
Estimated Expiration
2035-06-30

AI Technical Summary

Technical Problem

[0002]现PCB生产过程中,部分工艺在板件表面形成特殊结构或材料层,造成这类板件在生产过程中不能使用真空吸盘机械手进行搬运、不能堆叠码放,需要投入大量人工进行板件搬运及制程衔接

Benefits of technology

[0013] The beneficial effects of this utility model are: a plate slot is set on the insert frame perpendicular to the bottom of the insert frame, so that when the plates are inserted into the plate slots, the plates are separated from each other and do not affect each other; the insert frame with plates or the empty insert frame is transported by the cooperation of belt conveyor mechanism one, insert frame translation mechanism and belt conveyor mechanism two; the plates on the insert frame are lifted to the roller conveyor mechanism or the plates on the roller conveyor mechanism are moved down to the insert frame by the cooperation of vertical conveyor mechanism and flipping mechanism.

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Abstract

The utility model relates to a vertical interval formula plug -in frame feeding and discharging device, including frame, plug -in frame, banded conveyer mechanism one, banded conveyer mechanism two, plug -in frame translation mechanism, flap mechanism, gyro wheel conveying mechanism, vertical conveying mechanism. Advantageous effect is: set up the board piece insertion slot perpendicular to the bottom end of the plug -in frame on the plug -in frame, make the board piece between the board piece insertion in the board piece insertion slot separate each other, do not influence each other, through banded conveyer mechanism one, plug -in frame translation mechanism, banded conveyer mechanism two cooperation to the plug -in frame that has inserted the board piece or empty plug -in frame is conveyed, through vertical conveying mechanism and flap mechanism cooperation board piece on the plug -in frame is lifted to gyro wheel conveying mechanism or board piece on gyro wheel conveying mechanism is moved down to the plug -in frame.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal loading and unloading equipment, and in particular to a vertically spaced insert loading and unloading device. Background Technology

[0002] In current PCB manufacturing processes, some processes create special structures or material layers on the board surface. These boards cannot be handled using vacuum suction cup robots or stacked during production, requiring significant manual labor for handling and process coordination. Therefore, a new board transport rack and board loading / unloading device need to be designed. Utility Model Content

[0003] The purpose of this utility model is to overcome the above-mentioned problems existing in the prior art and to provide a vertically spaced insert loading and unloading device.

[0004] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A vertically spaced insert loading and unloading device includes a frame and inserts. The insert holder is provided with several plate slots perpendicular to the bottom of the insert holder. The lower part of the frame is equipped with a belt conveyor mechanism 1 for conveying insert racks with plates inserted, a belt conveyor mechanism 2 for conveying empty insert racks, and an insert rack translation mechanism for moving the empty insert racks between the belt conveyor mechanism 1 and the belt conveyor mechanism 2. The top of the frame is equipped with a flip-plate mechanism that switches the plates between vertical and horizontal positions, and two sets of roller conveyor mechanisms connected in series for conveying the plates. One set of roller conveyor mechanisms intersects with the flip-plate mechanism in the horizontal position. A vertical conveying mechanism for transporting plates in a vertical direction is installed on the frame between the belt conveyor mechanism and the flipping mechanism.

[0005] The insert frame includes two symmetrical square tubes, multiple connecting rods, and N inverted "U"-shaped support rods. The heads of the connecting rods are inserted into transverse through holes in the square tubes and are connected to the square tubes with screws. Each square tube has N upward-facing support rod insertion holes, and the ends of the support rods are inserted into these holes and connected to the square tubes with screws. A U-shaped steel plate is installed between the two square tubes, and each end of the steel plate has a handle for moving the insert frame.

[0006] Preferably, a limiting strip is installed on the connecting rod, and the top of the limiting strip is provided with N-1 "V"-shaped limiting grooves, and there is a corresponding limiting groove between any two adjacent support rods.

[0007] The belt conveyor mechanism one includes two belt conveyors connected in series; the belt conveyor mechanism two includes one belt conveyor; the insert frame translation mechanism includes two sets of linear guides, one set of synchronous belt linear modules, and one belt conveyor. The synchronous belt linear modules are parallel to the two sets of linear guides. The bottom end of the belt conveyor of the insert frame translation mechanism is connected to the slider of the linear guide and the slider of the synchronous belt linear module by screws. The conveying direction of the belt conveyor mechanism one is parallel to the conveying direction of the belt conveyor mechanism two, and the conveying direction of the belt conveyor mechanism one is perpendicular to the moving direction of the slider of the linear guide.

[0008] The flipping mechanism includes two sets of symmetrical bearings with seats, a rotating shaft, two symmetrical L-shaped mounting plates, a transmission plate, and a telescopic cylinder. The telescopic cylinder and the two sets of bearings with seats are respectively mounted on the frame. The two ends of the rotating shaft are respectively fitted into the inner rings of the two sets of bearings with seats. The two L-shaped mounting plates are respectively mounted on the rotating shaft, and the L-shaped mounting plates are connected to the rotating shaft by a key so that the L-shaped mounting plates rotate with the rotating shaft. The head of the transmission plate is connected to the outer side of one of the L-shaped mounting plates by screws. A hinge block is fixed to the end of the piston rod of the telescopic cylinder. The tail of the transmission plate is hinged to the hinge block by a hinge shaft. Two sets of parallel limiting rollers are installed between the two L-shaped mounting plates, forming a flat plate conveying space between the two sets of limiting rollers. The top of the roller conveying mechanism, which intersects with the horizontal flipping mechanism, extends into the plate conveying space. A bracket is installed in the middle of the rotating shaft, and a telescopic cylinder II is installed on the bracket. The piston rod of the telescopic cylinder II moves in a direction perpendicular to the plane of the plate conveying space. A hook mounting plate is installed at the end of the piston rod of the telescopic cylinder II. Two L-shaped plate hooks are installed on the side of the hook mounting plate away from the plate conveying space with screws.

[0009] Preferably, the limiting roller assembly includes multiple parallel roller shafts located on the same plane, and each roller shaft is equipped with multiple limiting rollers.

[0010] Preferably, a roller shaft 2 is installed on the side of the bracket near the limiting roller, and multiple evenly distributed guide rollers 1 are fitted on the roller shaft 2. Two symmetrical roller shafts 3 are installed on the side of the bracket away from the limiting roller, and a guide roller 2 is fitted on each roller shaft 3.

[0011] The vertical conveying mechanism includes two symmetrical vertical plates, a servo motor, a drive shaft, and two synchronous belts. The bottom of the vertical plates is mounted on a frame. A motor frame is mounted on one side of one of the vertical plates. The servo motor is mounted on the motor frame. The drive shaft is rotatably mounted between the two vertical plates and is located directly below the rotating shaft. The power output shaft of the servo motor is connected to the drive shaft via a coupling. Two parallel synchronous pulleys are keyed to the drive shaft. Two parallel synchronous pulleys are fitted on the rotating shaft. The synchronous belts mesh with the synchronous pulleys located in the same vertical direction. At least one set of timing belt hooks is installed on each of the timing belts. The timing belt hooks include a plate support block, a mounting clamp, a limiting PP tube, and a half-threaded bolt. The plate support block and the mounting clamp are connected by screws to clamp a portion of the timing belt between the plate support block and the mounting clamp. The top of the plate support block is provided with two mounting protrusions. The tail of the half-threaded bolt passes through a round hole on one mounting protrusion and engages with a screw hole on the other mounting protrusion. The limiting PP tube is sleeved on the half-threaded bolt located between the two mounting protrusions.

[0012] Preferably, a connecting plate perpendicular to the side of the upright plate is installed on the inner side of each upright plate, and a long strip mounting plate parallel to the upright plate is installed on the side of the connecting plate away from the upright plate. Multiple roller shafts are installed on the upright plate and the long strip mounting plate respectively, and a guide roller is fitted on each roller shaft.

[0013] The beneficial effects of this utility model are: a plate slot is set on the insert frame perpendicular to the bottom of the insert frame, so that when the plates are inserted into the plate slots, the plates are separated from each other and do not affect each other; the insert frame with plates or the empty insert frame is transported by the cooperation of belt conveyor mechanism one, insert frame translation mechanism and belt conveyor mechanism two; the plates on the insert frame are lifted to the roller conveyor mechanism or the plates on the roller conveyor mechanism are moved down to the insert frame by the cooperation of vertical conveyor mechanism and flipping mechanism. Attached Figure Description

[0014] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of the loading and unloading device in this utility model; Figure 2 This is a top view of the planar structure of the loading and unloading device in this utility model; Figure 3 This is a frontal plan view of the loading and unloading device in this utility model; Figure 4 This is a three-dimensional structural diagram of the insert in this utility model; Figure 5 This is a side view of the planar structure of the insert in this utility model; Figure 6 This is a three-dimensional structural diagram of the plate component inserted into the bracket in this utility model; Figure 7 This is a three-dimensional structural diagram of the assembly of the flip-plate mechanism and the vertical conveying mechanism in this utility model; Figure 8 yes Figure 7 Enlarged structural diagram of section A; Figure 9 This is a frontal plan view of the assembled flip-plate mechanism and vertical conveying mechanism in this utility model; Figure 10 This is a three-dimensional structural diagram of the assembly of the bracket, telescopic cylinder 2, hook mounting plate, plate hook, roller shaft 2, guide roller 1, roller shaft 3, and guide roller 2 in this utility model. Explanation of the labels in the diagram: Rack 1, Insert bracket 2, square tube 201, connecting rod 202, support rod 203, steel plate 204, handle 205, limit strip 206, limit groove 207, plate slot 208. Belt conveyor mechanism 13 4. Insertion rack translation mechanism; 401. Linear guide rail; 402. Synchronous belt linear module. Belt conveyor mechanism 2.5 Flipping mechanism 6, bearing with seat 601, rotating shaft 602, L-shaped mounting plate 603, transmission plate 604, telescopic cylinder one 605, hinge block 606, limiting roller assembly 607, roller shaft one 6071, limiting roller 6072, plate conveying space 608, bracket 609, telescopic cylinder two 610, hook mounting plate 611, plate hook 612, roller shaft two 613, guide roller one 614, roller shaft three 615, guide roller two 616. Roller conveyor mechanism 7 Vertical conveying mechanism 8, upright plate 801, connecting plate 8011, long strip mounting plate 8012, roller shaft four 8013, guide roller three 8014, servo motor three 802, drive shaft two 803, synchronous belt one 804, motor frame 805, synchronous belt pulley one 806, synchronous belt pulley two 807, synchronous belt hook 808, plate support block 8081, mounting protrusion 80811, mounting clamp 8082, limiting PP pipe 8083, half thread bolt 8084. 9. Belt conveyor Part 100. Detailed Implementation

[0015] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0016] like Figures 1 to 10 As shown, a vertically spaced insert loading and unloading device includes a frame 1 and an insert 2. The insert 2 is provided with a plurality of plate slots 208 perpendicular to the bottom end of the insert.

[0017] The insert 2 includes two symmetrical square tubes 201, multiple connecting rods 202, and 26 inverted "U"-shaped support rods 203. The head of the connecting rod 202 is inserted into a transverse through hole opened on the square tube 201, and the head of the connecting rod 202 is connected to the square tube 201 with screws. Each square tube 201 has 26 upward-facing support rod insertion holes. The end of the support rod 203 is inserted into the support rod insertion hole, and the end of the support rod 203 is connected to the square tube 201 with screws. The support rod 203 is perpendicular to the square tube 201. A plate slot 208 is formed between two adjacent support rods 203, and 25 plate slots are formed between the 26 support rods 203.

[0018] A U-shaped steel plate 204 is installed between two square tubes 201, and a handle 205 for carrying the insert 2 is set at each end of the steel plate 204.

[0019] A limiting strip 206 is installed on the connecting rod 202. The top of the limiting strip 206 has 25 "V"-shaped limiting grooves 207, and there is a corresponding limiting groove 207 between any two adjacent support rods 203. When the plate is inserted into the plate slot 208, the bottom of the plate is inserted into the limiting groove 207.

[0020] The lower part of the frame 1 is equipped with a belt conveyor mechanism 3 for conveying inserts with plates, a belt conveyor mechanism 5 for conveying empty inserts, and an insert translation mechanism 4 for moving the empty inserts 2 between the belt conveyor mechanism 3 and the belt conveyor mechanism 5.

[0021] The belt conveyor mechanism 3 includes two belt conveyors 9 connected in series.

[0022] The insert frame translation mechanism 4 includes two sets of linear guides 401, a set of synchronous belt linear modules 402, and a belt conveyor 9. The synchronous belt linear modules 402 are parallel to the two sets of linear guides 401. The bottom end of the belt conveyor of the insert frame translation mechanism 4 is connected to the slider of the linear guide 401 and the slider of the synchronous belt linear module 402 by screws. The conveying direction of the belt conveyor 3 is parallel to the conveying direction of the belt conveyor 5. The conveying direction of the belt conveyor 3 is perpendicular to the moving direction of the slider of the linear guide 401. The conveying direction of the belt conveyor 9 of the insert frame translation mechanism 4 is perpendicular to the moving direction of the slider of the linear guide 401.

[0023] The belt conveyor mechanism 25 includes a belt conveyor 9.

[0024] The belt conveyor 9 includes two symmetrical longitudinal beams, multiple crossbeams, a motor mounting plate, a servo motor, a drive shaft, a driven shaft, and two annular conveyor belts. The two ends of each crossbeam are connected to the bottom ends of the two longitudinal beams. The motor mounting plate is mounted on the outside of one of the longitudinal beams. The servo motor is mounted on the motor mounting plate. The drive shaft is rotatably mounted on one end of the longitudinal beam near the servo motor. The drive shaft and the power output shaft of the servo motor are connected via a synchronous belt drive mechanism. The driven shaft is rotatably mounted on... Mounted on the longitudinal beam 1 at the end furthest from the servo motor 1, two active conveyor pulleys 1 are mounted on the active shaft 1, and two passive conveyor pulleys 1 are mounted on the driven shaft 1. The conveyor belt is tensioned by the active and passive conveyor pulleys 1 located on the same straight line. Multiple evenly distributed support rollers are mounted on the inner side of each longitudinal beam 1, with the apex of each support roller at the same horizontal height as the apex of the active and passive conveyor pulleys 1, providing support for the upper part of the conveyor belt. A guide plate is mounted at the top of each longitudinal beam 1, guiding the insert frame 2. The insert frame 2 is placed on the two conveyor belts. The servo motor 1 drives the active shaft to rotate via a synchronous belt drive mechanism, thereby causing the two conveyor belts to rotate and move the insert frame 2, thus realizing the conveying of the insert frame.

[0025] The top of the frame 1 is equipped with a flipping mechanism 6 that switches the plate between a vertical and a horizontal state, and two sets of roller conveying mechanisms 7 connected in series for conveying the plate. One set of roller conveying mechanisms 7 has an intersection area with the flipping mechanism 6 in the horizontal state. When the flipping mechanism 6 is in the horizontal state, the plate is driven by the roller conveying mechanism 7 to move in the plate conveying space 608 of the flipping mechanism 6.

[0026] The flipping mechanism 6 includes two sets of symmetrical bearings 601, a rotating shaft 602, two symmetrical L-shaped mounting plates 603, a transmission plate 604, and a telescopic cylinder 605. The telescopic cylinder 605 and the two sets of bearings 601 are respectively mounted on the frame 1. The two ends of the rotating shaft 602 are respectively fitted into the inner rings of the two sets of bearings 601. The two L-shaped mounting plates 603 are respectively mounted on the rotating shaft 602, and the L-shaped mounting plates 603 are connected to the rotating shaft 602 by a key so that the L-shaped mounting plates 603 rotate with the rotating shaft 602. The head of the transmission plate 604 is connected to the outer side of one of the L-shaped mounting plates 603 by screws. Next, a hinge block 606 is fixed to the end of the piston rod of the telescopic cylinder 605, and the tail of the transmission plate 604 is hinged to the hinge block 606 through a hinge shaft; two sets of parallel limiting roller groups 607 are installed between the two L-shaped mounting plates 603, and a flat plate conveying space 608 is formed between the two sets of limiting roller groups 607. The top of the roller conveying mechanism 7, which has an intersection area with the horizontal flipping mechanism 8, extends into the plate conveying space; the limiting roller group 607 includes multiple parallel roller shafts 6071 located on the same plane, and multiple limiting rollers 6072 are installed on each roller shaft 6071.

[0027] When telescopic cylinder 605 extends, it rotates shaft 602 through hinge block 606 and transmission plate 604, causing L-shaped mounting plate 603 and two sets of limiting rollers 607 to flip to a horizontal state; when telescopic cylinder 605 retracts, it rotates shaft 602 in the opposite direction through hinge block 606 and transmission plate 604, causing L-shaped mounting plate 603 and two sets of limiting rollers 607 to flip to a vertical state.

[0028] A bracket 609 is installed in the middle of the rotating shaft 602. The bracket 609 is clamped on the rotating shaft 602, causing the bracket 609 to rotate together with the rotating shaft 602. A telescopic cylinder 610 is installed on the bracket 609. The piston rod of the telescopic cylinder 610 moves in a direction perpendicular to the plane of the plate conveying space 608. A hook mounting plate 611 is installed at the end of the piston rod of the telescopic cylinder 610. Two L-shaped plate hooks 612 are screwed onto the side of the hook mounting plate 611 away from the plate conveying space 608. When it is necessary to support the plate 100, the telescopic cylinder 610 extends to support the plate hooks 612; when it is necessary to release the plate 100, the telescopic cylinder 610 retracts to separate the plate hooks 612 from the plate 100.

[0029] When loading, the hook of the plate support hook 612 should face the limiting roller group 607; when unloading, the hook of the plate support hook 612 should face the side away from the limiting roller group 607.

[0030] A roller shaft 613 is installed on the side of the bracket 609 near the limiting roller 6072. Multiple evenly distributed guide rollers 614 are fitted on the roller shaft 613. Two symmetrical roller shafts 615 are installed on the side of the bracket 609 away from the limiting roller 6072. Each roller shaft 615 is fitted with a guide roller 616. The guide rollers 614 and 616 are used to provide guidance and support when loading and unloading the plate, to prevent the plate 100 from sliding and rubbing against the bracket 609, and to avoid scratching the surface of the plate 100.

[0031] The roller conveyor mechanism 7 includes two symmetrical longitudinal beams, multiple parallel and evenly distributed synchronous shafts, and a servo motor. The two ends of each synchronous shaft are rotatably mounted on the two longitudinal beams. Each synchronous shaft is fitted with multiple rollers. The servo motor is located on the lower end face of one of the longitudinal beams. A linkage wheel is mounted on the power output shaft of the servo motor. A synchronous wheel is mounted on the end of each synchronous shaft closest to the servo motor. The linkage wheel and the synchronous wheel are connected for synchronous rotation via a belt. Multiple pressure rollers are mounted on the longitudinal beams, abutting against the top of the belt. Two synchronous wheels are located between adjacent pressure rollers. Multiple evenly distributed conveyor rollers are fitted in the middle of each synchronous shaft. The servo motor drives the synchronous shaft to rotate through the linkage wheel, belt, and synchronous wheels, thereby rotating the rollers on the synchronous shaft and achieving plate conveying.

[0032] A vertical conveying mechanism 8 for transporting plates in the vertical direction is installed on the frame 1 between the belt conveyor mechanism 3 and the flipping mechanism 6.

[0033] The vertical conveying mechanism 8 includes two symmetrical vertical plates 801, a servo motor 802, a drive shaft 803, and two synchronous belts 804. The bottom of the vertical plates 801 is mounted on the frame 1. A motor frame 805 is mounted on one side of one of the vertical plates 801, and the servo motor 802 is mounted on the motor frame 805. The drive shaft 803 is rotatably mounted between the two vertical plates 801 and is located directly below the rotating shaft 602. The power output shaft of the servo motor 802 is connected to the drive shaft 803 via a coupling. Two parallel synchronous pulleys 806 are keyed to the drive shaft 803. Two parallel synchronous pulleys 807 are fitted on the rotating shaft 602. The synchronous belts 804 are connected to the synchronous pulleys 806 and the synchronous belts 807 located in the same vertical direction. The pulleys 807 mesh with each other; at least one set of timing belt hooks 808 are installed on each timing belt 804. The timing belt hooks 808 include a plate support block 8081, a mounting clamping plate 8082, a limiting PP tube 8083, and a half-threaded bolt 8084. The plate support block 8081 and the mounting clamping plate 8082 are connected by screws to clamp a part of the timing belt 804 between the plate support block 8081 and the mounting clamping plate 8082. The top of the plate support block 8081 is provided with two mounting protrusions 80811. The tail of the half-threaded bolt 8084 passes through a round hole on one mounting protrusion 80811 and is screwed into a screw hole on the other mounting protrusion 80811. The limiting PP tube 8083 is sleeved on the half-threaded bolt 8084 located between the two mounting protrusions 80811.

[0034] The servo motor drives the second drive shaft 803 to rotate, and through the cooperation of the first synchronous pulley 806, the second synchronous pulley 807, and the first synchronous belt 804, the synchronous belt hook 808 moves upward or downward in the vertical direction, and the plate 100 is supported by the synchronous belt hook 808 to move upward or downward.

[0035] A connecting plate 8011 perpendicular to the side of the vertical plate 801 is installed on the inner side of each vertical plate 801. A long strip mounting plate 8012 parallel to the vertical plate is installed on the side of the connecting plate 8011 away from the vertical plate 801. Multiple roller shafts 8013 are installed on the vertical plate 801 and the long strip mounting plate 8012 respectively. A guide roller 8014 is fitted on each roller shaft 8013.

[0036] Feeding process: The insert holder containing the plate is placed on the belt conveyor 3 and conveyed by the belt conveyor 3 to the vertical conveyor 8. The two sets of limiting rollers 607 of the flipping mechanism 6 are in a vertical state. The synchronous belt hooks 808 of the vertical conveying mechanism 8 support the plate 100 and convey it upward until the bottom of the plate 100 is higher than the plate hooks 612 of the flipping mechanism. The upper part of the plate 100 enters the plate conveying space 608 between the two sets of limiting rollers 607. The extension of the telescopic cylinder causes the plate support hook 612 to extend below the plate 100. At this time, the synchronous belt hook 808 moves downward and separates from the plate 100, and the plate 100 is supported by the plate support hook 612. When the telescopic cylinder extends, the flipping mechanism 6 flips to the limit roller group 607 in a horizontal state, and the plate 100 is transported to the next plate processing step by the roller conveying mechanism 7. When all the plates 100 on a set of insert frames 2 have been loaded, the empty insert frames 2 are conveyed to the belt conveyor 9 of the insert frame translation mechanism 4. Then, the belt conveyor 9 of the insert frame translation mechanism 4 is driven by the synchronous belt linear module 402 to move from one side of the belt conveyor mechanism 3 to the other side of the belt conveyor mechanism 5. Then, the belt conveyor 9 of the insert frame translation mechanism 4 conveys the empty insert frames to the belt conveyor mechanism 5.

[0037] Material feeding process: The empty insert 2 is placed on the second belt conveyor 5, and the second belt conveyor 5 transports the empty insert to the belt conveyor 9 of the insert translation mechanism 4. Then, the synchronous belt linear module 402 drives the belt conveyor 9 of the insert translation mechanism 4 to move from one side of the second belt conveyor 5 to one side of the first belt conveyor 3. Then, the belt conveyor 9 of the insert translation mechanism 4 transports the empty insert to the first belt conveyor 3. The two sets of limiting rollers 607 of the flipping mechanism 6 are in a horizontal state, and the telescopic cylinder 2 is in an extended state. The roller conveying mechanism 7 conveys the plate to the plate conveying space 608 between the two sets of limiting rollers 607 until the plate contacts the plate hook 612. When the telescopic cylinder extends, the flipping mechanism 6 flips until the two sets of limit rollers 607 are in a vertical state. The synchronous belt hook 808 moves upward until the synchronous belt hook 808 lifts the plate 100 upward. At this time, the telescopic cylinder retracts, causing the plate hook to separate from the plate 100. The synchronous belt hook 808 moves downward until the bottom of the plate falls into the limiting groove 207. After a set of inserters 2 completes the plate insertion task, the belt conveyor 3 transports the inserters 2 with the plate 100 inserted in a direction away from the vertical conveyor 8.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A vertically spaced insert rack loading and unloading device, characterized in that: Including racks and mounting brackets, The insert holder is provided with several plate slots perpendicular to the bottom end of the insert holder. The lower part of the frame is equipped with a belt conveyor mechanism 1 for conveying insert racks with plates inserted, a belt conveyor mechanism 2 for conveying empty insert racks, and an insert rack translation mechanism for moving the empty insert racks between the belt conveyor mechanism 1 and the belt conveyor mechanism 2. The top of the frame is equipped with a flip-plate mechanism that switches the plates between vertical and horizontal positions, and two sets of roller conveyor mechanisms connected in series for conveying the plates. One set of roller conveyor mechanisms intersects with the flip-plate mechanism in the horizontal position. A vertical conveying mechanism for transporting plates in a vertical direction is installed on the frame between the belt conveyor mechanism and the flipping mechanism.

2. The insert loading and unloading device according to claim 1, characterized in that: The insert frame includes two symmetrical square tubes, multiple connecting rods, and N inverted "U"-shaped support rods. The heads of the connecting rods are inserted into transverse through holes in the square tubes and are connected to the square tubes with screws. Each square tube has N upward-facing support rod insertion holes, and the ends of the support rods are inserted into these holes and connected to the square tubes with screws. A U-shaped steel plate is installed between the two square tubes, and a handle for moving the insert frame is provided at each end of the steel plate.

3. The insert loading and unloading device according to claim 2, characterized in that: Limiting strips are installed on the connecting rods. The top of the limiting strips has N-1 "V"-shaped limiting grooves, and there is a corresponding limiting groove between any two adjacent support rods.

4. The insert loading and unloading device according to claim 1, characterized in that: The first belt conveyor mechanism includes two belt conveyors connected in series; the second belt conveyor mechanism includes one belt conveyor; the insert frame translation mechanism includes two sets of linear guides, one set of synchronous belt linear modules, and one belt conveyor. The synchronous belt linear modules are parallel to the two sets of linear guides. The bottom end of the belt conveyor of the insert frame translation mechanism is connected to the slider of the linear guide and the slider of the synchronous belt linear module by screws. The conveying direction of the first belt conveyor mechanism is parallel to the conveying direction of the second belt conveyor mechanism, and the conveying direction of the first belt conveyor mechanism is perpendicular to the moving direction of the slider of the linear guide.

5. The insert loading and unloading device according to claim 1, characterized in that: The flipping mechanism includes two sets of symmetrical bearings with seats, a rotating shaft, two symmetrical L-shaped mounting plates, a transmission plate, and a telescopic cylinder. The telescopic cylinder and the two sets of bearings with seats are respectively mounted on the frame. The two ends of the rotating shaft are respectively fitted into the inner rings of the two sets of bearings with seats. The two L-shaped mounting plates are respectively mounted on the rotating shaft, and the L-shaped mounting plates are connected to the rotating shaft by a key so that the L-shaped mounting plates rotate with the rotating shaft. The head of the transmission plate is connected to the outer side of one of the L-shaped mounting plates by screws. A hinge block is fixed to the end of the piston rod of the telescopic cylinder. The tail of the transmission plate is hinged to the hinge block by a hinge shaft. Two sets of parallel limiting rollers are installed between the two L-shaped mounting plates, forming a flat plate conveying space between the two sets of limiting rollers. The top of the roller conveying mechanism, which intersects with the horizontal flipping mechanism, extends into the plate conveying space. A bracket is installed in the middle of the rotating shaft, and a telescopic cylinder II is installed on the bracket. The piston rod of the telescopic cylinder II moves in a direction perpendicular to the plane of the plate conveying space. A hook mounting plate is installed at the end of the piston rod of the telescopic cylinder II. Two L-shaped plate hooks are installed on the side of the hook mounting plate away from the plate conveying space with screws.

6. The insert loading and unloading device according to claim 5, characterized in that: The limiting roller assembly includes multiple parallel roller shafts located on the same plane, and each roller shaft is equipped with multiple limiting rollers.

7. The insert loading and unloading device according to claim 5, characterized in that: A roller shaft 2 is installed on the side of the bracket near the limiting roller, and multiple evenly distributed guide rollers 1 are fitted on the roller shaft 2. Two symmetrical roller shafts 3 are installed on the side of the bracket away from the limiting roller, and a guide roller 2 is fitted on each roller shaft 3.

8. The insert loading and unloading device according to claim 1, characterized in that: The vertical conveying mechanism includes two symmetrical vertical plates, a servo motor, a drive shaft, and two synchronous belts. The bottom of the vertical plates is mounted on a frame. A motor frame is mounted on one side of one of the vertical plates. The servo motor is mounted on the motor frame. The drive shaft is rotatably mounted between the two vertical plates and is located directly below the rotating shaft. The power output shaft of the servo motor is connected to the drive shaft via a coupling. Two parallel synchronous pulleys are keyed to the drive shaft. Two parallel synchronous pulleys are fitted on the rotating shaft. The synchronous belts mesh with the synchronous pulleys located in the same vertical direction. At least one set of timing belt hooks is installed on each of the timing belts. The timing belt hooks include a plate support block, a mounting clamp, a limiting PP tube, and a half-threaded bolt. The plate support block and the mounting clamp are connected by screws to clamp a portion of the timing belt between the plate support block and the mounting clamp. The top of the plate support block is provided with two mounting protrusions. The tail of the half-threaded bolt passes through a round hole on one mounting protrusion and engages with a screw hole on the other mounting protrusion. The limiting PP tube is sleeved on the half-threaded bolt located between the two mounting protrusions.

9. The insert loading and unloading device according to claim 8, characterized in that: A connecting plate perpendicular to the side of the vertical plate is installed on the inner side of each vertical plate. A long strip mounting plate parallel to the vertical plate is installed on the side of the connecting plate away from the vertical plate. Multiple roller shafts are installed on the vertical plate and the long strip mounting plate respectively, and a guide roller is fitted on each roller shaft.