Gear cleaning transfer device

Abstract

The utility model discloses a kind of gear cleaning uses material conveying device, specifically related to gear cleaning technical field, including cleaning equipment shell, the top of cleaning equipment shell is fixedly installed with material conveying mechanism, the inner lower wall of cleaning equipment shell is fixedly installed with support frame, the top of support frame is fixedly installed with having been cleaned storage box, the lower portion of having been cleaned storage box is equipped with uncleaned storage box;The material conveying mechanism includes two slide rails, two the top of slide rail is fixedly installed in cleaning equipment shell, and the top of one of slide rail is slidably installed with first support frame, and the top of another slide rail is slidably installed with second support frame, first support frame is fixedly installed with first motor in, second support frame is fixedly installed with second motor in, the utility model can be automatically fed and material conveying to the gear piece to be cleaned by being arranged material conveying mechanism, and the automatic material conveying of having been cleaned gear piece is realized, and the overall cleaning efficiency of gear piece is improved.

Description

Technical Field

[0001] This utility model relates to the field of gear cleaning technology, specifically a material transfer device for gear cleaning. Background Technology

[0002] In modern industrial manufacturing, various types of machinery have strict requirements for the cleanliness of gear components. With the increasing complexity and precision of mechanical transmission systems, gears, as a core component, are crucial to transmission efficiency, service life, and overall mechanical performance due to their surface cleanliness. If residual contaminants (grease, metal shavings, etc.) on the gear surface are not effectively cleaned, they will significantly reduce gear meshing accuracy, increase friction and wear, and in severe cases, lead to gear failure. This failure affects the stable operation of the machinery and results in high maintenance and replacement costs.

[0003] However, traditional gear cleaning methods mostly involve manual feeding and wiping, which is relatively slow and can easily cause gears to fall off and be damaged during the feeding process. Therefore, we propose a material conveying device for gear cleaning to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a material transfer device for gear cleaning, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a material transfer device for gear cleaning, comprising a cleaning equipment shell, a material transfer mechanism fixedly installed at the top of the cleaning equipment shell, a support frame fixedly installed on the inner lower wall of the cleaning equipment shell, a cleaned storage box fixedly installed at the top of the support frame, and an uncleaned storage box provided below the cleaned storage box. The material transfer mechanism includes two slide rails, which are fixedly installed on the top of the cleaning equipment housing. A first support frame is slidably installed on the top of one slide rail, and a second support frame is slidably installed on the top of the other slide rail. A first motor is fixedly installed in the first support frame, and a second motor is fixedly installed in the second support frame. A first clamping member is provided at one end of the first support frame, and a second clamping member is provided at one end of the second support frame. A material tower is fixedly installed on the top of the cleaning equipment housing near the first support frame. A discharge trough is provided at the bottom of the material tower. A first support seat is provided on one side of the discharge trough, and a first pusher is provided on the other side of the discharge trough. A second support seat is provided on the top of the cleaning equipment housing near the second clamping member, and a second pusher is provided on one side of the second support seat. A ramp is fixedly installed on the top of the cleaning equipment housing near the second pusher, and the bottom end of the ramp extends into the cleaned storage box.

[0006] Preferably, the first clamping member includes a rotating cylinder, which is fixedly clamped to one end of the first support frame. Two symmetrically distributed first brackets are rotatably mounted on the outer side of the rotating cylinder. A clamping frame is rotatably mounted on the end of the first bracket away from the rotating cylinder. A drive crossbeam is rotatably mounted on the end of the two clamping frames near the first bracket. A drive screw is threadedly mounted in the middle of the drive crossbeam. The shaft end of the drive screw is rotatably mounted in the rotating cylinder. A coupling is fixedly mounted between the shaft end of the drive screw and the drive end of the corresponding first motor.

[0007] Preferably, the structure of the second clamping member is the same as that of the first clamping member. The second clamping member is fixedly clamped to one end of the second support frame by a rotating cylinder. The shaft end of the drive screw in the second clamping member and the drive end of the corresponding first motor are fixedly installed by a coupling.

[0008] Preferably, the second pusher includes a pusher base frame, which is fixedly installed on the top of the cleaning equipment housing. A sliding frame is fixedly installed on the top of the pusher base frame near the second support seat. A horizontal pusher bracket is slidably installed in the sliding frame. A second bracket is rotatably installed at the end of the horizontal pusher bracket away from the second support seat. A third bracket is rotatably installed at the end of the second bracket away from the horizontal pusher bracket. The end of the third bracket away from the second bracket is rotatably installed on the top of the pusher base frame. A pusher frame is integrally formed at the end of the third bracket near the second bracket. A pusher rod is fixedly installed at the end of the pusher frame.

[0009] Preferably, the first pusher has the same structure as the second pusher. The first pusher is fixedly installed on the top of the cleaning equipment housing via a pusher base frame. The end of the horizontal pusher bracket in the first pusher can movably pass through the discharge trough.

[0010] Preferably, a first small cylinder is provided on the outer side of the first support base. The first small cylinder is fixedly installed on the top of the cleaning equipment housing, and the drive end of the first small cylinder is fixedly installed on the first support base.

[0011] Preferably, a second small cylinder is provided on the outer side of the second support base. The second small cylinder is fixedly installed on the top of the cleaning equipment housing, and the drive end of the second small cylinder is fixedly installed on the second support base.

[0012] Preferably, a first medium-sized cylinder is provided on the side of the first support frame away from the first clamping member. The first medium-sized cylinder is fixedly installed on the top of the cleaning equipment housing, and the drive end of the first medium-sized cylinder is fixedly installed on the side of the first support frame away from the first clamping member.

[0013] Preferably, a second medium-sized cylinder is provided on the side of the second support frame away from the second clamping member. The second medium-sized cylinder is fixedly installed on the top of the cleaning equipment housing, and the drive end of the second medium-sized cylinder is fixedly installed on the side of the second support frame away from the second clamping member.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. By setting up a material transfer mechanism, the gear parts to be cleaned can be automatically fed and transferred, as well as the cleaned gear parts can be automatically transferred, thereby improving the overall cleaning efficiency of the gear parts.

[0015] 2. By setting up a material transfer mechanism, human intervention is reduced, workload is decreased, and human errors such as misplacement and damage to materials are avoided. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the structural connection of the material transfer mechanism in this utility model.

[0019] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle.

[0020] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle.

[0021] Figure 5 This is a schematic diagram of the structural connection of the outer shell of the cleaning equipment in this utility model.

[0022] In the diagram: 1. Cleaning equipment casing; 11. Support frame; 12. Cleaned storage box; 13. Uncleaned storage box; 14. Ramp; 2. Material transfer mechanism; 21. Slide rail; 22. First support frame; 221. Second support frame; 23. First motor; 231. Second motor; 232. Coupling; 24. First clamping component; 241. Second clamping component; 25. First medium-sized cylinder; 251. Second medium-sized cylinder; 26. Material tower; 27. First support... Support base; 271, second support base; 28, first small cylinder; 281, second small cylinder; 29, first pusher; 291, second pusher; 242, rotating cylinder; 243, first bracket; 244, clamping frame; 245, drive crossbeam; 246, drive screw; 292, pusher base frame; 293, sliding frame; 294, horizontal pusher bracket; 295, second bracket; 296, third bracket; 2961, pusher frame; 297, hand push rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example: Figure 1-5 As shown, this utility model provides a material transfer device for gear cleaning, including a cleaning equipment shell 1, a material transfer mechanism 2 fixedly installed at the top of the cleaning equipment shell 1, a support frame 11 fixedly installed on the inner lower wall of the cleaning equipment shell 1, a cleaned storage box 12 fixedly installed at the top of the support frame 11, and an uncleaned storage box 13 provided below the cleaned storage box 12. The material transfer mechanism 2 includes two slide rails 21, which are fixedly installed on the top of the cleaning equipment housing 1. A first support frame 22 is slidably mounted on the top of one slide rail 21, and a second support frame 221 is slidably mounted on the top of the other slide rail 21. A first motor 23 is fixedly mounted in the first support frame 22, and a second motor 231 is fixedly mounted in the second support frame 221. A first clamping member 24 is provided at one end of the first support frame 22, and a second clamping member 241 is provided at one end of the second support frame 221. The first support frame 22 is located away from the first motor 23. A first medium-sized cylinder 25 is provided on one side of a clamping member 24. The first medium-sized cylinder 25 is fixedly installed on the top of the cleaning equipment housing 1. The driving end of the first medium-sized cylinder 25 is fixedly installed on the side of the first support frame 22 away from the first clamping member 24. A second medium-sized cylinder 251 is provided on the side of the second support frame 221 away from the second clamping member 241. The second medium-sized cylinder 251 is fixedly installed on the top of the cleaning equipment housing 1. The driving end of the second medium-sized cylinder 251 is fixedly installed on the side of the second support frame 221 away from the second clamping member 241. A material tower 26 is fixedly installed on the top of the cleaning equipment shell 1 near the first support frame 22. The gear parts that have been stacked in the unwashed storage box 13 are moved into the material tower 26. A discharge trough is provided at the bottom of the material tower 26. A first support seat 27 is provided on one side of the discharge trough, and a first pusher 29 is provided on the other side of the discharge trough. A second support seat 271 is provided on the top of the cleaning equipment shell 1 near the second clamping member 241. A second pusher 291 is provided on one side of the second support seat 271. A ramp 14 is fixedly installed on the side of the cleaning equipment shell 1 near the second pusher 291. The bottom end of the ramp 14 extends into the washed storage box 12.

[0025] The first clamping member 24 includes a rotating cylinder 242, which is fixedly clamped to one end of the first support frame 22. Two symmetrically distributed first brackets 243 are rotatably mounted on the outer side of the rotating cylinder 242. A clamping frame 244 is rotatably mounted on the end of the first bracket 243 away from the rotating cylinder 242. A drive crossbeam 245 is rotatably mounted on the end of the two clamping frames 244 near the first bracket 243. A drive screw 246 is threadedly mounted in the middle of the drive crossbeam 245. The shaft end of the drive screw 246 is rotatably mounted in the rotating cylinder 242. A coupling 232 is fixedly mounted between the shaft end of the drive screw 246 and the corresponding drive end of the first motor 23. By turning on the first motor 23, the drive screw 246 is rotated, which causes the drive crossbeam 245 to translate, thereby causing the ends of the two clamping frames 244 to move closer to each other and clamp the gear. Conversely, by turning on the first motor 23, the drive screw 246 is rotated in the opposite direction, thereby causing the ends of the two clamping frames 244 to move away from each other and release the gear.

[0026] The structure of the second clamping member 241 is the same as that of the first clamping member 24. The second clamping member 241 is fixedly clamped to one end of the second support frame 221 by the rotating cylinder 242. The shaft end of the drive screw 246 in the second clamping member 241 and the drive end of the corresponding first motor 23 are fixedly installed by the coupling 232.

[0027] The second pusher component 291 includes a pusher base frame 292, which is fixedly installed on the top of the cleaning equipment housing 1. A sliding frame 293 is fixedly installed on the top of the pusher base frame 292 near the second support seat 271. A horizontal pusher bracket 294 is slidably installed in the sliding frame 293. A second bracket 295 is rotatably installed on the end of the horizontal pusher bracket 294 away from the second support seat 271. A third bracket 296 is rotatably installed on the end of the second bracket 295 away from the horizontal pusher bracket 294. The end of the third bracket 296 away from the second bracket 295 is rotatably installed on the top of the pusher base frame 292. A pusher frame 2961 is integrally formed on the end of the third bracket 296 near the second bracket 295. A pusher rod 297 is fixedly installed on the end of the pusher frame 2961. By manually pushing the pusher rod 297, the horizontal pusher bracket 294 is moved forward, pushing the gear component on the second support seat 271.

[0028] The structure of the first pusher 29 is the same as that of the second pusher 291. The first pusher 29 is fixedly installed on the top of the outer shell 1 of the cleaning equipment by the pusher base 292. The end of the horizontal pusher 294 in the first pusher 29 can move through the discharge trough.

[0029] A first small cylinder 28 is provided on the outer side of the first support base 27. The first small cylinder 28 is fixedly installed on the top of the cleaning equipment housing 1. The drive end of the first small cylinder 28 is fixedly installed on the first support base 27. The first support base 27 is driven to move horizontally by opening the first small cylinder 28.

[0030] A second small cylinder 281 is provided on the outer side of the second support base 271. The second small cylinder 281 is fixedly installed on the top of the cleaning equipment housing 1. The drive end of the second small cylinder 281 is fixedly installed on the second support base 271. The second support base 271 is driven to move horizontally by opening the second small cylinder 281.

[0031] Working principle: The stacked gear parts in the uncleaned storage box 13 are moved into the material tower 26. The push rod 297 in the first pusher 29 is manually pushed, which drives the corresponding horizontal pusher 294 to move forward and extend into the discharge trough. The horizontal pusher 294 controls the movement of the single gear part at the bottom of the material tower 26. It moves to the first support seat 27 through the side slope of the discharge trough of the material tower 26. The first small cylinder 28 is activated to drive the first support seat 27 to move horizontally to the position of the first clamping member 24. It moves to the front end of the first clamping member 24. The first medium cylinder 25 controls the first clamping member 24 to enter the working position to clamp the gear part and move it to the working position, realizing the automatic feeding and transfer of the gear parts to be cleaned. By activating the second medium-sized cylinder 251, the second clamping member 241 is controlled to enter the working position to clamp and remove the cleaned gear parts. The second small cylinder 281 is activated to drive the second support seat 271 to move horizontally, so that the second support seat 271 moves to the upper end of the slide rail 21, below the cleaned gear parts. The second clamping member 241 is released, and the gear parts fall into the second support seat 271. The second small cylinder 281 is activated again to drive the second support seat 271 to return to its position. Subsequently, the push rod 297 in the second pusher 291 is pushed to make the cleaned parts fall into the cleaned storage box 12 through the ramp 14, realizing the automatic transfer of the cleaned gear parts.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material transfer device for gear cleaning, comprising a cleaning equipment housing (1), characterized in that: A material transfer mechanism (2) is fixedly installed at the top of the outer shell (1) of the cleaning equipment. A support frame (11) is fixedly installed on the lower inner wall of the outer shell (1) of the cleaning equipment. A cleaned storage box (12) is fixedly installed at the top of the support frame (11). An uncleaned storage box (13) is provided below the cleaned storage box (12). The material transfer mechanism (2) includes two slide rails (21), which are fixedly installed on the top of the cleaning equipment housing (1). A first support frame (22) is slidably installed on the top of one slide rail (21), and a second support frame (221) is slidably installed on the top of the other slide rail (21). A first motor (23) is fixedly installed in the first support frame (22), and a second motor (231) is fixedly installed in the second support frame (221). A first clamping member (24) is provided at one end of the first support frame (22), and a second clamping member (241) is provided at one end of the second support frame (221). The cleaning equipment housing (1) A material tower (26) is fixedly installed on the side of the top near the first support frame (22). The bottom of the material tower (26) is provided with a discharge trough. A first support seat (27) is provided on one side of the discharge trough. A first pusher (29) is provided on the other side of the discharge trough. A second support seat (271) is provided on the side of the top of the cleaning equipment shell (1) near the second clamping member (241). A second pusher (291) is provided on one side of the second support seat (271). A ramp (14) is fixedly installed on the side of the cleaning equipment shell (1) near the second pusher (291). The bottom end of the ramp (14) extends into the cleaned storage box (12).

2. The material transfer device for gear cleaning according to claim 1, characterized in that: The first clamping member (24) includes a rotating cylinder (242), which is fixedly clamped to one end of the first support frame (22). Two symmetrically distributed first brackets (243) are rotatably mounted on the outer side of the rotating cylinder (242). A clamping frame (244) is rotatably mounted on the end of the first bracket (243) away from the rotating cylinder (242). A drive crossbeam (245) is rotatably mounted on the end of the two clamping frames (244) close to the first bracket (243). A drive screw (246) is threadedly mounted in the middle of the drive crossbeam (245). The shaft end of the drive screw (246) is rotatably mounted in the rotating cylinder (242). A coupling (232) is fixedly mounted between the shaft end of the drive screw (246) and the drive end of the corresponding first motor (23).

3. The material transfer device for gear cleaning according to claim 2, characterized in that: The structure of the second clamping member (241) is the same as that of the first clamping member (24). The second clamping member (241) is fixedly clamped to one end of the second support frame (221) by a rotating cylinder (242). The shaft end of the drive screw (246) in the second clamping member (241) and the drive end of the corresponding first motor (23) are fixedly installed by a coupling (232).

4. The material transfer device for gear cleaning according to claim 1, characterized in that: The second pusher (291) includes a pusher base (292), which is fixedly installed on the top of the outer shell (1) of the cleaning equipment. A sliding frame (293) is fixedly installed on the side of the top of the pusher base (292) near the second support seat (271). A horizontal pusher (294) is slidably installed in the sliding frame (293). A second support (295) is rotatably installed on the end of the horizontal pusher (294) away from the second support seat (271). A third support (296) is rotatably installed on the end of the second support (295) away from the horizontal pusher (294). The end of the third support (296) away from the second support (295) is rotatably installed on the top of the pusher base (292). A pusher (2961) is integrally formed on the end of the third support (296) near the second support (295). A pusher rod (297) is fixedly installed on the end of the pusher (2961).

5. A material transfer device for gear cleaning according to claim 4, characterized in that: The structure of the first pusher (29) is the same as that of the second pusher (291). The first pusher (29) is fixedly installed on the top of the outer shell (1) of the cleaning equipment by a pusher base frame (292). The end of the horizontal pusher bracket (294) in the first pusher (29) can move through the discharge trough.

6. The material transfer device for gear cleaning according to claim 1, characterized in that: A first small cylinder (28) is provided on the outside of the first support base (27). The first small cylinder (28) is fixedly installed on the top of the cleaning equipment housing (1). The drive end of the first small cylinder (28) is fixedly installed on the first support base (27).

7. The material transfer device for gear cleaning according to claim 1, characterized in that: A second small cylinder (281) is provided on the outside of the second support base (271). The second small cylinder (281) is fixedly installed on the top of the cleaning equipment housing (1). The drive end of the second small cylinder (281) is fixedly installed on the second support base (271).

8. A material transfer device for gear cleaning according to claim 1, characterized in that: A first medium-sized cylinder (25) is provided on the side of the first support frame (22) away from the first clamping member (24). The first medium-sized cylinder (25) is fixedly installed on the top of the cleaning equipment housing (1). The driving end of the first medium-sized cylinder (25) is fixedly installed on the side of the first support frame (22) away from the first clamping member (24).

9. A material transfer device for gear cleaning according to claim 1, characterized in that: The second support frame (221) is provided with a second medium-sized cylinder (251) on the side away from the second clamping member (241). The second medium-sized cylinder (251) is fixedly installed on the top of the cleaning equipment housing (1). The driving end of the second medium-sized cylinder (251) is fixedly installed on the side of the second support frame (221) away from the second clamping member (241).

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