Water purifier filter cartridge winding machine

Abstract

The utility model relates to the technical field of filter core processing, especially to a water purifier filter core winding machine, which can flatten and convey filter material, guarantee subsequent winding quality, guarantee uniformity during winding, improve work efficiency, and comprises a workbench, a base, a vertical plate, a winding component, a limiting component, a flattening component, a tensioning component and a guide component, the bottom of the workbench is installed at the top end of the base, the top end of the workbench is installed with the vertical plate, the left side of the front end of the vertical plate is installed with the flattening component, the middle part of the front end of the vertical plate is installed with the tensioning component, the right side of the front end of the vertical plate is installed with the winding component, the front end of the winding component is installed with the limiting component, and the guide component is installed between the tensioning component and the winding component.

Description

Technical Field

[0001] This utility model relates to the technical field of filter element processing, and in particular to a water purifier filter element winding machine. Background Technology

[0002] Filter cartridges are used to purify polluted water to a state suitable for production and daily life, achieving a certain level of cleanliness. During filter cartridge production, the filter media needs to be wound onto a frame. Manual winding is not only inefficient but also cannot guarantee the uniformity of the filter media's tightness. Therefore, filter cartridge winding machines have emerged to automatically wind the filter media onto the frame. Existing technology announcement CN220375888U discloses a filter cartridge winding machine, including a control console and a winding drum for winding the filter cartridge. The top of the control console is equipped with a rotating mechanism, and the top of the rotating mechanism is fixedly connected to a rotating shaft. Limiters are fixedly connected to both sides of the rotating shaft. However, this machine lacks a limiting and guiding device. If wrinkles or other issues occur during the winding process, the filter media may become trapped on the winding drum, affecting product quality and reducing work efficiency. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a water purifier filter element winding machine that can flatten and transport filter material, ensure subsequent winding quality, ensure uniformity during winding, and improve work efficiency.

[0004] This utility model discloses a water purifier filter cartridge winding machine, comprising a workbench, a base, a vertical plate, a winding component, a limiting component, a flattening component, a tensioning component, and a guiding component. The bottom of the workbench is mounted on the top of the base, and the vertical plate is mounted on the top of the workbench. The flattening component is mounted on the left front end of the vertical plate, the tensioning component is mounted on the middle front end of the vertical plate, and the winding component is mounted on the right front end of the vertical plate. The limiting component is mounted on the front end of the winding component, and the guiding component is installed between the tensioning component and the winding component. The winding cylinder is placed on the winding component, and the winding cylinder is positioned by the limiting component. When the filter material passes through the flattening component, it is flattened and conveyed to ensure the subsequent winding quality. The tensioning component can adjust the tension force during winding to ensure the uniformity of winding and improve work efficiency.

[0005] Preferably, the winding component includes a winding motor, a winding column, multiple sliding plates, multiple sets of springs, and multiple fixing bars. The winding column is rotatably mounted on the right side of the front end of the upright plate, and the winding motor is mounted on the rear wall of the upright plate. The output end of the winding motor is connected to the input end of the winding column. Multiple tightening grooves are axially formed on the outer wall of the winding column, and multiple sliding plates are slidably mounted in the tightening grooves. Fixing bars are installed on the sliding plates and slide through the outer wall of the winding column. Multiple springs are evenly installed in the tightening grooves and are connected to the bottom of the sliding plates. The winding cylinder is fitted onto the winding column, and the sliding plates are pushed by the springs to move in the tightening grooves, so that the fixing bars contact the inner wall of the winding cylinder, so that the winding cylinder is in the center position. The winding motor is started to drive the winding column to rotate, and the filter material is wound.

[0006] Preferably, the limiting components include an electric telescopic rod, a fixed base, a support arm, a stud, a locking plate, and a limiting frame. The electric telescopic rod is installed on the vertical plate below the take-up column. The electric telescopic rod is connected to the vertical plate through the fixed base and bolts. The front end of the electric telescopic rod is fitted with a support arm, and the top of the support arm is rotatably mounted with a limiting frame, which corresponds to the front end of the take-up column. The front section of the electric telescopic rod is screwed with a stud, and the middle part of the locking plate is screwed onto the stud. The locking plate has locking pins symmetrically arranged on the left and right sides, and a locking hole is opened at the front end of the bottom of the support arm. After the winding drum is placed on the take-up column, the electric telescopic rod is started, and the limiting frame moves towards the take-up column through the support arm to press and fix the front end of the winding drum. After winding is completed, the stud is rotated to move the locking plate, causing the locking pin to move out of the locking hole. This allows the support arm to rotate on the electric telescopic rod, releasing the limiting frame from limiting the front end of the take-up column, making it easier to remove the wound winding drum and improving work efficiency.

[0007] Preferably, the flattening component includes two sets of flattening rollers and a support. The two sets of flattening rollers are arranged vertically and rotatably mounted on the left front end of the upright plate. The front end of the flattening rollers is rotatably mounted on the support, and the bottom of the support is mounted on the top of the worktable. The filter material passes between the upper and lower sets of flattening rollers and is flattened and conveyed under the action of the two sets of flattening rollers to ensure the subsequent winding quality.

[0008] Preferably, the tensioning component includes a support frame, two sliding columns, two sliding blocks, two second springs, and a tensioning roller. The front bottom of the support frame is mounted on the top of the workbench, and the rear end of the support frame is connected to the front end of the upright plate. Sliding grooves are formed on the front end of the support frame and the upright plate. The sliding columns are installed in the sliding grooves, and the sliding blocks are slidably installed on the outer wall of the sliding columns and in the sliding grooves. A tensioning roller is rotatably mounted between the two sliding blocks. The second springs are fitted on the outer wall of the sliding columns, which are located in the sliding grooves and connected to the sliding blocks. The flattened filter material is conveyed on the lower surface of the tensioning rollers. The tension force during winding is adjusted by the sliding blocks and the second springs to ensure uniformity during winding and improve work quality.

[0009] Preferably, the guiding component includes a pusher, a guide roller, and a limiting collar. The pusher is installed at the front end of the vertical plate, the front end of the guide roller is rotatably installed on the pusher, and the rear end of the guide roller is rotatably installed at the front end of the vertical plate. The limiting collar is slidably fitted on the front end of the guide roller, and a locking screw is provided on the limiting collar. The filter material conveyed by the tension roller is conveyed on the upper surface of the guide roller to guide the filter material. Loosening the locking screw allows the limiting collar to slide and adjust on the guide roller, which is suitable for filter materials of different widths.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: the winding drum is placed on the winding component, the winding drum is positioned by the limiting component, the filter material is flattened and conveyed when it passes through the flattening component to ensure the subsequent winding quality, and the tensioning component can adjust the tension force during winding to ensure the uniformity of winding and improve work efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the isometric structure of this utility model; Figure 3 This is a schematic diagram of the rear three-dimensional structure of this utility model; Figure 4 This is a front cross-sectional structural diagram of the present invention; Figure 5 This is a partial cross-sectional structural schematic diagram of the present invention; The following are labels in the attached diagram: 1. Workbench; 2. Base; 3. Vertical plate; 4. Rewinding motor; 5. Rewinding column; 6. Slide plate; 7. Spring; 8. Fixing bar; 9. Electric telescopic rod; 10. Fixed seat; 11. Support arm; 12. Stud; 13. Locking plate; 14. Limiting frame; 15. Push frame; 16. Guide roller; 17. Limiting collar; 18. Flattening roller; 19. Bracket; 20. Support frame; 21. Sliding column; 22. Sliding block; 23. Second spring; 24. Tensioning roller. Detailed Implementation

[0012] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0013] like Figures 1 to 5As shown, the bottom of the workbench 1 is mounted on the top of the base 2, and a vertical plate 3 is mounted on the top of the workbench 1. The take-up column 5 is rotatably mounted on the right side of the front end of the vertical plate 3. The take-up motor 4 is mounted on the rear wall of the vertical plate 3, and the output end of the take-up motor 4 is connected to the input end of the take-up column 5. Multiple tightening grooves are axially opened on the outer wall of the take-up column 5, and multiple sliding plates 6 are slidably mounted in the tightening grooves. Fixing strips 8 are mounted on the sliding plates 6 and slide through the outer wall of the take-up column 5. Multiple springs 7 are evenly installed in the tightening grooves and are connected to the bottom of the sliding plates 6. The electric telescopic rod 9 is mounted on the vertical plate 3 below the take-up column 5. The electric telescopic rod 9 is connected to the vertical plate 3 through a fixing seat 10 and bolts. The front end of the electric telescopic rod 9 is fitted with a support arm 11, and a limit frame 14 is rotatably mounted on the top of the support arm 11. The limit frame 14 corresponds to the front end of the take-up column 5. A stud 12 is screwed onto the front section of the electric telescopic rod 9, and a locking plate 13 is screwed onto the stud 12 in the middle. The locking plates 13 are symmetrically arranged on the left and right sides. The support arm 11 has a locking pin and a locking hole at the bottom front end. Two sets of flattening rollers 18 are arranged vertically and rotatably mounted on the left front end of the vertical plate 3. The front end of the flattening rollers 18 is rotatably mounted on the bracket 19. The bottom of the bracket 19 is mounted on the top of the worktable 1. The front bottom of the support frame 20 is mounted on the top of the worktable 1. The rear end of the support frame 20 is connected to the front end of the vertical plate 3. The front end of the support frame 20 and the vertical plate 3 have sliding grooves. The sliding column 21 is installed in the sliding groove. The sliding block 22 is slidably mounted on the outer wall of the sliding column 21 and in the sliding groove. The tension roller 24 is rotatably mounted between the two sliding blocks 22. The second spring 23 is fitted on the outer wall of the sliding column 21. The sliding column 21 is located in the sliding groove and is connected to the sliding block 22. The push frame 15 is mounted on the front end of the vertical plate 3. The front end of the guide roller 16 is rotatably mounted on the push frame 15. The rear end of the guide roller 16 is rotatably mounted on the front end of the vertical plate 3. The front end of the guide roller 16 is slidably fitted with a limit collar 17. The limit collar 17 is provided with a locking screw. The winding drum is fitted onto the take-up column 5. Spring 7 pushes the sliding plate 6 within the tightening groove, causing the fixing strip 8 to contact the inner wall of the winding drum, centered the drum. After the winding drum is placed on the take-up column 5, the electric telescopic rod 9 is activated, using the support arm 11 to move the limiting frame 14 towards the take-up column 5, pressing and fixing the front end of the winding drum. The take-up motor 4 is then activated, rotating the take-up column 5 to wind the filter material. The filter material passes between the upper and lower sets of flattening rollers 18, and is flattened and conveyed under the action of the two sets of flattening rollers 18 to ensure subsequent winding quality. The flattened and conveyed filter material is then conveyed onto the lower surface of the tension roller 24. The tension during winding is adjusted by the sliding block 22 and the second spring 23 to ensure uniformity and improve work quality. The filter material conveyed by the tension roller 24 is conveyed on the upper surface of the guide roller 16 to guide the filter material. Loosening the locking screw allows the limiting collar 17 to slide and adjust on the guide roller 16, which is suitable for filter materials of different widths. After winding, rotating the stud 12 drives the locking plate 13 to move and move the locking pin out of the locking hole, which allows the support arm 11 to rotate on the electric telescopic rod 9, and releases the limiting frame 14 from the front end of the winding column 5, making it easier to remove the wound cylinder and improving work efficiency.

[0014] like Figures 1 to 5 As shown, this utility model discloses a water purifier filter cartridge winding machine. During operation, the filter material passes between two sets of flattening rollers 18. Under the action of the two sets of flattening rollers 18, the filter material is flattened and conveyed. The flattened filter material is conveyed on the lower surface of the tension roller 24. The tension force during winding is adjusted by the sliding block 22 and the second spring 23 to ensure uniformity during winding. The filter material conveyed by the tension roller 24 is conveyed on the upper surface of the guide roller 16, guiding the filter material. Loosening the locking screw allows the limiting collar 17 to slide and adjust on the guide roller 16, suitable for filter materials of different widths. The winding cylinder is mounted on the take-up column 5, and the spring... Spring 7 pushes slide plate 6 to move within the tightening groove, causing fixing bar 8 to contact the inner wall of the winding drum, thus centering the winding drum. After the winding drum is placed on the take-up column 5, the electric telescopic rod 9 is activated, which drives the limiting frame 14 to move towards the take-up column 5 via support arm 11, pressing and fixing the front end of the winding drum. The take-up motor 4 is activated, which drives the take-up column 5 to rotate, performing winding processing on the filter material. After winding is completed, the stud 12 is rotated, which drives the locking plate 13 to move, causing the locking pin to move out of the locking hole. This allows support arm 11 to rotate on the electric telescopic rod 9, releasing the limiting frame 14 from limiting the front end of the take-up column 5, making it easier to remove the wound winding drum.

[0015] The winding motor 4 of the water purifier filter element winding machine of this utility model is purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0016] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A water purifier filter cartridge winding machine, characterized in that, It includes a workbench (1), a base (2), a vertical plate (3), a winding component, a limiting component, a flattening component, a tensioning component, and a guiding component. The bottom of the workbench (1) is installed on the top of the base (2). The top of the workbench (1) is equipped with a vertical plate (3). A flattening component is installed on the left side of the front end of the vertical plate (3). A tensioning component is installed in the middle of the front end of the vertical plate (3). A winding component is installed on the right side of the front end of the vertical plate (3). A limiting component is installed at the front end of the winding component. A guiding component is installed between the tensioning component and the winding component.

2. The water purifier filter element winding machine as described in claim 1, characterized in that, The winding component includes a winding motor (4), a winding column (5), multiple slide plates (6), multiple sets of springs (7), and multiple fixing bars (8). The winding column (5) is rotatably mounted on the right side of the front end of the upright plate (3). The winding motor (4) is mounted on the rear wall of the upright plate (3). The output end of the winding motor (4) is connected to the input end of the winding column (5). Multiple tightening grooves are axially opened on the outer wall of the winding column (5). Multiple slide plates (6) are slidably mounted in the tightening grooves. Fixing bars (8) are installed on the slide plates (6). The fixing bars (8) slide through the outer wall of the winding column (5). Multiple springs (7) are evenly installed in the tightening grooves. The springs (7) are connected to the bottom of the slide plates (6).

3. A water purifier filter element winding machine as described in claim 2, characterized in that, The limiting components include an electric telescopic rod (9), a fixed seat (10), a support arm (11), a stud (12), a locking plate (13), and a limiting frame (14). The electric telescopic rod (9) is installed on the upright plate (3) below the winding column (5). The electric telescopic rod (9) is connected to the upright plate (3) through the fixed seat (10) and bolts. The front end of the electric telescopic rod (9) is fitted with a support arm (11). The top of the support arm (11) is rotatably mounted with a limiting frame (14). The limiting frame (14) corresponds to the front end of the winding column (5). The front section of the electric telescopic rod (9) is screwed with a stud (12). The middle part of the locking plate (13) is screwed onto the stud (12). The locking plate (13) is symmetrically provided with locking pins on the left and right sides. The bottom front end of the support arm (11) is provided with a locking hole.

4. A water purifier filter cartridge winding machine as described in claim 1, characterized in that, The flattening component includes two sets of flattening rollers (18) and a bracket (19). The two sets of flattening rollers (18) are arranged vertically and rotated on the left front end of the upright plate (3). The front end of the flattening rollers (18) is rotated on the bracket (19). The bottom of the bracket (19) is installed on the top of the workbench (1).

5. A water purifier filter cartridge winding machine as described in claim 1, characterized in that, The tensioning components include a support frame (20), two sliding columns (21), two sliding blocks (22), two second springs (23), and a tensioning roller (24). The bottom front end of the support frame (20) is installed on the top of the workbench (1), and the rear end of the support frame (20) is connected to the front end of the vertical plate (3). Sliding grooves are provided on the front end of the support frame (20) and the vertical plate (3). The sliding columns (21) are installed in the sliding grooves, and the sliding blocks (22) are slidably installed on the outer wall of the sliding columns (21) and in the sliding grooves. The tensioning roller (24) is rotatably installed between the two sliding blocks (22). The second springs (23) are fitted on the outer wall of the sliding columns (21). The sliding columns (21) are located in the sliding grooves and are connected to the sliding blocks (22).

6. A water purifier filter element winding machine as described in claim 1, characterized in that, The guiding components include a pusher (15), a guide roller (16), and a limiting collar (17). The pusher (15) is installed at the front end of the vertical plate (3). The front end of the guide roller (16) is rotatably installed on the pusher (15), and the rear end of the guide roller (16) is rotatably installed at the front end of the vertical plate (3). The front end of the guide roller (16) is slidably fitted with a limiting collar (17), and a locking screw is provided on the limiting collar (17).

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