Sunshade net production and processing winding device

Abstract

The utility model relates to sunshade net production technical field especially relates to a kind of winding device for sunshade net production and processing, including pedestal, winding assembly, push and block material component, impregnation component, hot-pressing component and cutting assembly, sunshade net strip material is wound under the winding effect of winding assembly and is wound, the pre-cutting part of sunshade net strip material is impregnated by impregnation component, the pre-cutting part of sunshade net strip material after impregnation is hot-pressed by hot-pressing component and is handled, obtains the edge sealing tape of the pre-cut end part covered, the pre-cut end part in edge sealing tape and it is handled by cutting assembly after cutting, push and block material component can provide anti-deviation limit during sunshade net strip material winding winding, and sunshade net winding material is pushed out and transferred after cutting.The utility model is impregnated to the pre-cutting part of sunshade net strip material by impregnation component, then obtains the edge sealing tape of the pre-cut end part covered by hot-pressing component hot-pressing handling, finally cutting assembly cuts, effectively solve the problem of cutting part loose wire.

Description

Technical Field

[0001] This utility model relates to the field of shade net production technology, and in particular to a winding device for the production and processing of shade nets. Background Technology

[0002] In the production and processing of shade nets, the winding device plays a crucial role. As the final stage of the entire production line, it directly affects the final product quality and production efficiency. The main function of the winding device is to neatly and evenly wind the continuously produced shade net material into rolls, ensuring a flat, wrinkle-free surface and uniform tension, avoiding uneven tension or deformation. A stable winding process effectively protects the physical properties of the shade net, such as tensile strength and weather resistance, while ensuring the tightness and regularity of the roll, facilitating subsequent transportation, storage, and use. Furthermore, the winding device can adjust the winding speed and tension according to production needs, adapting to the processing requirements of shade nets of different specifications and materials, improving the automation level and overall smoothness of the production line.

[0003] Existing winding devices for shade net production and processing have shortcomings. First, after winding to a certain thickness and cutting the shade net, they cannot pre-seal the cut edges, leading to loose threads at the cut. Second, they cannot automatically unload the roll after cutting. Therefore, it is necessary to optimize and improve the existing winding devices for shade net production and processing. Summary of the Invention

[0004] The purpose of this utility model is to overcome the above-mentioned problems existing in the traditional technology and to provide a winding device for the production and processing of shade nets.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A winding device for producing and processing shade nets includes a base, a winding assembly, a pusher assembly, an impregnation assembly, a hot pressing assembly, and a cutting assembly. The base is sequentially equipped with the impregnation assembly, hot pressing assembly, cutting assembly, winding assembly, and pusher assembly. The shade net strip is wound and wound by the winding assembly. The pre-cut portion of the shade net strip is impregnated with adhesive by the impregnation assembly. The pre-cut portion of the impregnated shade net strip is then hot-pressed by the hot pressing assembly to obtain an edge-sealing tape covering the pre-cut end. The edge-sealing tape and the pre-cut end within it are cut by the cutting assembly. The pusher assembly provides anti-deviation limiting during the winding and wrapping of the shade net strip and pushes the shade net roll out and transfers it after cutting.

[0006] Furthermore, in the above-mentioned winding device for the production and processing of shade nets, the winding assembly includes a winding motor, a motor bracket, a support shaft, a balance block, and a winding drum. The winding motor is fixed on the base through the motor bracket. The output end of the winding motor is connected to one end of the support shaft via a coupling. The other end of the support shaft is equipped with a winding drum. A balance block is sleeved and fixed on the outside of the support shaft.

[0007] Furthermore, in the aforementioned winding device for producing and processing shade nets, the pusher assembly includes a slide rail, a slider, a translational baffle, a rotary motor, and a flip-over baffle. One end of the slide rail is fixed to the base, and a slider forming a linear guide pair with it is installed on the slide rail. A translational baffle sleeved on the outside of the winding drum is fixed to the outside of the slider. A rotary motor is fixed to the outside of the other end of the slide rail, and a flip-over baffle is installed at the output end of the rotary motor.

[0008] Furthermore, in the aforementioned winding device for producing and processing shade nets, the impregnation assembly includes a first push rod bracket, a first vertical push rod, an impregnation pressure plate, an impregnation tank, and a glue replenishing pipe. The first push rod bracket and the impregnation tank are fixed side by side on the base. The first vertical push rod is installed on the first push rod bracket. The movable end of the first vertical push rod is equipped with an impregnation pressure plate for pressing the pre-cut portion of the shade net material into the impregnation tank. The glue replenishing pipe is located between the first push rod bracket and the impregnation tank and does not obstruct the vertical displacement of the impregnation pressure plate.

[0009] Furthermore, in the aforementioned winding device for producing and processing shade nets, the hot pressing assembly includes a second push rod bracket, a second vertical push rod, a hot pressing plate, and a pressure plate seat. The second push rod bracket and the pressure plate seat are fixed side by side on the base. A second vertical push rod is installed on the second push rod bracket, and a hot pressing plate is installed on the movable end of the second vertical push rod. The hot pressing plate, in conjunction with the pressure plate seat, can perform hot pressing treatment on the pre-cut portion of the glue-impregnated shade net strip to obtain an edge sealing tape covering the pre-cut end portion.

[0010] Furthermore, in the aforementioned winding device for producing and processing shade nets, the cutting assembly includes a third push rod bracket, a third vertical push rod, a cutter, and a grooving plate seat. The third push rod bracket and the grooving plate seat are fixed side by side on the base. The third vertical push rod is mounted on the third push rod bracket, and a cutter is mounted on the movable end of the third vertical push rod. The cutter, in conjunction with the grooving plate seat, can cut the edge sealing tape and its pre-cut end portion.

[0011] Furthermore, in the above-mentioned winding device for producing and processing shade nets, the base includes a base body, the base body is provided with a protrusion, the protrusion is provided with a balance groove that cooperates with the balance block, and the protrusion is provided with a support groove that cooperates with the support shaft on both sides of the balance groove.

[0012] Furthermore, the aforementioned winding device for producing and processing shade nets also includes a controller, which is connected to the winding assembly, the material pushing assembly, the glue impregnation assembly, the hot pressing assembly, and the cutting assembly.

[0013] The beneficial effects of this utility model are: 1. Solving the problem of loose threads at the cut section: Existing equipment cannot pre-seal the cut section after winding and cutting, resulting in loose threads easily appearing at the cut section. This solution uses an impregnation assembly to impregnate the pre-cut section of the shade net material with adhesive, then uses a hot-pressing assembly to heat-press the pre-cut section to obtain an edge-sealing tape covering the pre-cut end, and finally the cutting assembly cuts the material, effectively solving the problem of loose threads at the cut section.

[0014] 2. Automatic unloading: Existing devices cannot automatically unload the roll material after cutting. The push-blocking component in this solution can provide anti-deviation limiting during the winding and wrapping of the shade net material, and push the shade net roll material out and transfer it after cutting, thus realizing the automatic unloading function.

[0015] 3. Enhance automation: All components work together and are connected to the winding assembly, material pushing assembly, glue impregnation assembly, hot pressing assembly and cutting assembly through the controller, which can realize overall automated operation and improve the automation level and overall smoothness of the production line.

[0016] 4. Reasonable and stable structure: The winding assembly is equipped with a balance block, and the base is provided with a balance groove and a support groove that cooperate with the balance block and the support shaft, which enhances the stability and balance of the device and is conducive to the stable winding of the shade net.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front view schematic diagram of the entire utility model; Figure 3 This is a schematic diagram of the base structure in this utility model; Figure 4 This is a schematic diagram of the winding assembly in this utility model; Figure 5This is a schematic diagram of the pusher assembly in this utility model; Figure 6 This is a schematic diagram of the structure of the adhesive-impregnated assembly in this utility model; Figure 7 This is a schematic diagram of the hot-pressing assembly in this utility model; Figure 8 This is a schematic diagram of the cutting component in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Base, 101-Base body, 102-Protrusion, 103-Balancing groove, 104-Supporting groove, 105-Perforation; 2-Winding assembly, 201-Winding motor, 202-Motor bracket, 203-Support shaft, 204-Balance block, 205-Winding drum; 3-Push-block assembly, 301-Slide rail, 302-Slider, 303-Transfer baffle, 304-Rotation motor, 305-Flip-over baffle; 4-Glue impregnation assembly, 401-First push rod bracket, 402-First vertical push rod, 403-Glue impregnation pressure plate, 404-Glue impregnation tank, 405-Glue filling tube; 5-Hot press assembly, 501-Second push rod bracket, 502-Second vertical push rod, 503-Hot press plate, 504-Pressure plate seat; 6-Cutting assembly, 601-Third push rod bracket, 602-Third vertical push rod, 603-Cutter, 604-Groogging plate seat. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1-8As shown, this embodiment provides a winding device for the production and processing of shade nets, including a base 1, a winding assembly 2, a pusher assembly 3, an impregnation assembly 4, a hot pressing assembly 5, and a cutting assembly 6. The base 1 is sequentially equipped with the impregnation assembly 4, the hot pressing assembly 5, the cutting assembly 6, the winding assembly 2, and the pusher assembly 3. The shade net strip is wound and wound by the winding assembly 2. The pre-cut portion of the shade net strip is impregnated by the impregnation assembly 4, and the impregnated pre-cut portion is hot-pressed by the hot pressing assembly 5 to obtain a sealing tape covering the pre-cut end. The sealing tape and the pre-cut end within it are cut by the cutting assembly. The pusher assembly 3 provides anti-deviation limiting during the winding and wrapping process of the shade net strip and pushes the shade net roll out and transfers it after cutting. The material cutting traction is laid out according to conventional material cutting traction, and will not be described in detail in this embodiment.

[0022] In this embodiment, the winding assembly 2 includes a winding motor 201, a motor bracket 202, a support shaft 203, a balance block 204, and a winding drum 205. The winding motor 201 is fixed on the base 1 by the motor bracket 202. The output end of the winding motor 201 is connected to one end of the support shaft 203 via a coupling. The other end of the support shaft 203 is equipped with the winding drum 205. The balance block 204 is sleeved and fixed on the outside of the support shaft 203.

[0023] In this embodiment, the pusher assembly 3 includes a slide rail 301, a slider 302, a translational baffle 303, a rotary motor 304, and a flip-type baffle 305. One end of the slide rail 301 is fixed to the base 1. A slider 302, which forms a linear guide pair with the slide rail 301, is installed on the slide rail 301. A translational baffle 303, which is sleeved on the outside of the winding cylinder 205, is fixed to the outside of the slider 302. A rotary motor 304 is fixed to the outside of the other end of the slide rail 301. A flip-type baffle 305 is installed at the output end of the rotary motor 304.

[0024] In this embodiment, the glue-impregnation assembly 4 includes a first push rod bracket 401, a first vertical push rod 402, a glue-impregnation pressure plate 403, a glue-impregnation tank 404, and a glue-filling pipe 405. The first push rod bracket 401 and the glue-impregnation tank 404 are fixed side by side on the base 1. The first vertical push rod 402 is installed on the first push rod bracket 401. The movable end of the first vertical push rod 402 is equipped with a glue-impregnation pressure plate for pressing the pre-cut part of the shade net material into the glue-impregnation tank 404. The glue-filling pipe 405 is disposed between the first push rod bracket 401 and the glue-impregnation tank 404 and does not obstruct the vertical displacement of the glue-impregnation pressure plate 403.

[0025] In this embodiment, the hot pressing assembly 5 includes a second push rod bracket 501, a second vertical push rod 502, a hot pressing plate 503, and a pressure plate seat 504. The second push rod bracket 501 and the pressure plate seat 504 are fixed side by side on the base 1. The second vertical push rod 502 is installed on the second push rod bracket 501. The hot pressing plate 503 is installed on the movable end of the second vertical push rod 502. The hot pressing plate 503, together with the pressure plate seat 504, can perform hot pressing on the pre-cut part of the sunshade net material after impregnation to obtain the sealing tape covering the pre-cut part.

[0026] In this embodiment, the cutting assembly 6 includes a third push rod bracket 601, a third vertical push rod 602, a cutter 603, and a grooving plate seat 604. The third push rod bracket 601 and the grooving plate seat 604 are fixed side by side on the base 1. The third vertical push rod 602 is installed on the third push rod bracket 601. The cutter 603 is installed on the movable end of the third vertical push rod 602. The cutter 603, in conjunction with the grooving plate seat 604, can cut the edge sealing tape and its pre-cut end portion.

[0027] In this embodiment, the base 1 includes a base body 101, which has a protrusion 102. The protrusion 102 has a balancing groove 103 that mates with the balancing block 204. Symmetrically on both sides of the balancing groove 103, the protrusion 102 has support grooves 104 that mate with the support shaft 203. The base body 101 has a through hole 105 to facilitate the passage of the glue supply tube 405, which is externally connected to a glue container.

[0028] In this embodiment, a controller is also included, which is connected to the winding assembly 2, the pushing material assembly 3, the impregnation assembly 4, the hot pressing assembly 5, and the cutting assembly 6, respectively.

[0029] One specific application of this embodiment is: Winding: Under the drive of the winding motor of the winding assembly, the shade netting material is wound neatly and evenly onto the winding drum via the support shaft.

[0030] Impregnation process: When the shade net strip is wound to a certain thickness and the pre-cutting position is determined, the first vertical push rod of the impregnation assembly pushes the impregnation pressure plate to press the pre-cutting part of the shade net strip into the impregnation tank for impregnation. The glue replenishment tube can replenish the glue in time.

[0031] Hot-press edge sealing: The pre-cut part of the sunshade net material after impregnation is transferred to the hot-press assembly. The second vertical push rod pushes the hot-press plate, which, together with the pressure plate seat, performs hot-press treatment on the impregnated part to form an edge sealing tape covering the pre-cut end.

[0032] Cutting process: The edge sealing tape and its pre-cut end are transferred to the cutting assembly. The third vertical push rod pushes the cutter, which, together with the grooving plate seat, cuts the edge sealing tape and its pre-cut end.

[0033] Anti-deviation limiting and automatic unloading: The sliding baffle of the push-block assembly provides anti-deviation limiting during the winding and unwinding of the shade net material; after cutting, the rotating motor drives the flip-type baffle, and at the same time the slider moves the sliding baffle along the slide rail to push out and transfer the shade net roll. The entire process is controlled by a controller to operate all components, realizing automated production.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A winding device for the production and processing of shade nets, characterized in that, The system includes a base, a winding assembly, a pusher assembly, an impregnation assembly, a hot pressing assembly, and a cutting assembly. The base is equipped with the impregnation assembly, hot pressing assembly, cutting assembly, winding assembly, and pusher assembly in sequence from front to back. The shade netting tape is wound and wrapped by the winding assembly. The pre-cut portion of the shade netting tape is impregnated by the impregnation assembly. The pre-cut portion of the impregnated shade netting tape is then hot-pressed by the hot pressing assembly to obtain an edge-sealing tape covering the pre-cut end. The edge-sealing tape and the pre-cut end within it are cut by the cutting assembly. The pusher assembly provides anti-deviation limiting during the winding and wrapping of the shade netting tape and pushes the shade netting roll out and transfers it after cutting.

2. The winding device for producing and processing shade nets according to claim 1, characterized in that, The winding assembly includes a winding motor, a motor bracket, a support shaft, a counterweight, and a winding drum. The winding motor is fixed to the base by the motor bracket. The output end of the winding motor is connected to one end of the support shaft via a coupling. The other end of the support shaft is equipped with a winding drum. A counterweight is sleeved and fixed on the outside of the support shaft.

3. A winding device for producing and processing shade nets according to claim 2, characterized in that, The pusher assembly includes a slide rail, a slider, a translational baffle, a rotary motor, and a flip-over baffle. One end of the slide rail is fixed to the base, and a slider that forms a linear guide pair with the slide rail is installed on the slide rail. A translational baffle that is sleeved on the outside of the winding drum is fixed to the outside of the slider. A rotary motor is fixed to the outside of the other end of the slide rail, and a flip-over baffle is installed at the output end of the rotary motor.

4. A winding device for producing and processing shade nets according to claim 3, characterized in that, The impregnation assembly includes a first push rod bracket, a first vertical push rod, an impregnation pressure plate, an impregnation tank, and a glue filling tube. The first push rod bracket and the impregnation tank are fixed side by side on the base. The first vertical push rod is mounted on the first push rod bracket. The movable end of the first vertical push rod is equipped with an impregnation pressure plate for pressing the pre-cut portion of the shade net material into the impregnation tank. The glue filling tube is located between the first push rod bracket and the impregnation tank and does not obstruct the vertical displacement of the impregnation pressure plate.

5. A winding device for producing and processing shade nets according to claim 4, characterized in that, The hot pressing assembly includes a second push rod bracket, a second vertical push rod, a hot pressing plate, and a pressure plate seat. The second push rod bracket and the pressure plate seat are fixed side by side on the base. The second vertical push rod is installed on the second push rod bracket. The hot pressing plate is installed on the movable end of the second vertical push rod. The hot pressing plate, together with the pressure plate seat, can perform hot pressing on the pre-cut part of the glue-impregnated shade net material to obtain the sealing tape covering the pre-cut part.

6. A winding device for producing and processing shade nets according to claim 5, characterized in that, The cutting assembly includes a third push rod bracket, a third vertical push rod, a cutter, and a grooving plate seat. The third push rod bracket and the grooving plate seat are fixed side by side on the base. The third vertical push rod is mounted on the third push rod bracket. The cutter is mounted on the movable end of the third vertical push rod. The cutter, in conjunction with the grooving plate seat, can cut the edge sealing tape and its pre-cut end portion.

7. A winding device for producing and processing shade nets according to claim 6, characterized in that, The base includes a base body, the base body is provided with a protrusion, the protrusion is provided with a balance groove that cooperates with the balance block, and the protrusion is provided with a support groove that cooperates with the support shaft on both sides of the balance groove.

8. A winding device for producing and processing shade nets according to claim 7, characterized in that, It also includes a controller, which is connected to the winding assembly, the material pushing assembly, the adhesive impregnation assembly, the hot pressing assembly, and the cutting assembly, respectively.

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