Edge material recovery mechanism
Patent Information
- Application Number
- CN202522039267.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-23
AI Technical Summary
这种方式存在明显缺陷:首先,多条废带在无独立导向和动力的情况下极易相互缠绕、打结,导致回收过程中断,需人工频繁干预,降低了生产效率;其次,废带在脱离分切刀后缺乏持续的主动牵引力,其走向难以保持稳定,容易发生飘动、下垂或挂擦,存在污染正常极片或卷入设备运动部位的风险,影响生产安全与车间环境
本实用新型所涉及的边料回收机构,设置导向组件以及多个可独立滑动的驱动组件,使得每个驱动组件的位置能够根据极片分切产生的边料位置进行快速调整和精确定位,实现与多条边料的一一对应,有效避免了多条边料相互缠绕的问题,同时提高了对不同分切工艺的适配性;其中,每个驱动组件均集成有由主动辊和压紧辊构成的牵引单元,并由独立的驱动电机提供动力,能为边料提供持续、稳定的主动牵引力,同时设置驱动模组和活动座,保证压紧辊和主动辊对边料的夹紧,保证了边料在回收过程中始终保持张紧和竖直走向,避免了因边料飘动、下垂而导致的挂擦、断带或污染合格极片等问题,确保了回收作业的连续性和高效性;通过设置进料口、出料口和导料管,为边料提供了顺畅、集中的回收通道;同时配套负压回收管组,利用负压吸引力主动将边料吸入回收系统,不仅大幅提升了回收效率,彻底解决了边料堆积问题,还有效保持了工作环境的清洁,实现了自动化、封闭式回收;通过传感器实时监测进料口的废带情况,可实现废带断带、缺料等异常的自动报警或停机,提升了设备的智能化水平和运行安全性。
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Figure CN224728046U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycling mechanism technology, and in particular to a scrap material recycling mechanism. Background Technology
[0002] During the electrode slitting process, the edges of the electrodes are cut off due to dimensional accuracy or performance requirements, resulting in multiple continuous waste strips. If these waste strips are not collected and processed in a timely and effective manner, they will entangle the equipment or accumulate in the cutting area, which may not only scratch or contaminate normal electrodes, affecting product quality, but also interfere with the continuous and stable operation of the slitting process, and even cause equipment shutdown.
[0003] Currently, the common method for recycling slitting waste tape in the industry is to set up a single collection roller or recycling box near the slitting machine outlet, relying on the traction force of the slitting machine or letting the waste tape fall naturally into the recycling box for collection. This method has obvious drawbacks: First, multiple waste tapes are prone to tangling and knotting without independent guidance and power, causing interruptions in the recycling process and requiring frequent manual intervention, thus reducing production efficiency; second, after the waste tape leaves the slitting blade, it lacks continuous active traction force, making it difficult to maintain a stable direction, and it is prone to drifting, sagging, or rubbing, posing a risk of contaminating normal electrode sheets or getting caught in moving parts of the equipment, affecting production safety and the workshop environment. Utility Model Content
[0004] Therefore, the purpose of this utility model is to provide a scrap material recycling mechanism.
[0005] The present invention adopts the following technical solution: An edge material recycling mechanism is disclosed for recycling edge materials. The edge material recycling mechanism includes a guide assembly and a plurality of drive assemblies slidably connected to the guide assembly. The guide assembly includes a first guide rod and a second guide rod arranged in parallel. The drive assemblies are slidably connected to the guide assembly. The drive assemblies include a sliding base, a drive roller, a drive motor, a movable seat, a clamping roller, and a drive module. The sliding base is slidably connected to the first guide rod and the second guide rod. The drive roller is fixed in the sliding base by a bearing. The drive motor is fixed to the side wall of the sliding base, and the output shaft of the drive motor is drivenly connected to the drive roller. The movable seat is movably connected to the sliding base. The clamping roller and the drive roller are arranged in parallel in the sliding base, and the clamping roller is rotatably connected to the movable seat. The drive module is fixed to the sliding base and drivenly connected to the movable seat. The drive motor drives the drive roller to rotate, and the drive module drives the clamping roller to move toward the drive roller, so that the clamping roller and the drive roller together clamp and pull the edge material.
[0006] Preferably, the bottom of the sliding base is fixedly provided with a guide member and a clamping sleeve; the guide member is sleeved on the outside of the first guide rod; the clamping sleeve includes a first clamping arm, a second clamping arm and a locking handle, the first clamping arm and the second clamping arm are disposed on both sides of the second guide rod; the locking handle is used to drive the first clamping arm and the second clamping arm to move towards each other, so as to clamp the second guide rod and lock the sliding base.
[0007] Preferably, the movable seat includes a movable block, a vertical connecting plate disposed on the upper end of the movable block, and a side mounting plate disposed on the side of the movable block; the movable block, the vertical connecting plate and the side mounting plate are integral structures, the movable block and the side mounting plate are movably connected to the inner side of the sliding base, the vertical connecting plate extends vertically upward through the sliding base and is connected to the drive end of the drive module, and the pressure roller is rotatably connected to the side mounting plate.
[0008] Preferably, a guide shaft is fixedly provided on one side of the movable seat, and a guide sleeve is embedded in the side wall of the sliding base; the guide sleeve is sleeved on the outside of the guide shaft to restrict the linear movement of the movable seat.
[0009] Preferably, the top of the sliding base is provided with a feed port communicating with its inner side, and the bottom of the sliding base is provided with a discharge port communicating with its inner side; the discharge port is connected to a vertically downward extending guide pipe.
[0010] Preferably, it also includes a negative pressure recovery pipe assembly, which includes a negative pressure main pipe and a plurality of negative pressure branch pipes connected to the negative pressure main pipe; the negative pressure branch pipes are arranged in a one-to-one correspondence with the feed pipe.
[0011] Preferably, a sensor is provided on the top of the sliding base, and the sensing end of the sensor is positioned facing the feed inlet.
[0012] Preferably, the upper end of the sliding base is provided with two mounting brackets symmetrically arranged on both sides of the feed inlet, and a baffle and a guide roller are fixedly provided between the mounting brackets, with the guide roller located above the feed inlet.
[0013] Preferably, an inclined guide plate is provided above the guide roller, and connecting arms extend from both sides of the guide plate, the connecting arms being connected to the mounting frame.
[0014] Preferably, the drive module is a cylinder, and the top of the sliding base is provided with a cylinder seat, and the drive module is assembled on the cylinder seat.
[0015] The beneficial effects of this utility model are as follows: The edge material recycling mechanism of this utility model is equipped with a guide component and multiple independently sliding drive components. This allows the position of each drive component to be quickly adjusted and precisely positioned according to the location of the edge material generated during electrode cutting, achieving a one-to-one correspondence with multiple edge materials. This effectively avoids the problem of multiple edge materials entangled together and improves adaptability to different cutting processes. Each drive component integrates a traction unit consisting of an active roller and a clamping roller, powered by an independent drive motor. This provides continuous and stable active traction force to the edge material. The drive module and movable seat ensure the clamping roller and active roller firmly hold the edge material, guaranteeing that the edge material remains stable throughout the recycling process. The tension and vertical orientation prevent problems such as snagging, tape breakage, or contamination of qualified electrode sheets caused by the drifting and sagging of edge material, ensuring the continuity and efficiency of the recycling operation. The installation of inlet, outlet, and guide pipes provides a smooth and centralized recycling channel for edge material. Simultaneously, the auxiliary negative pressure recycling pipe assembly actively draws edge material into the recycling system using negative pressure suction, significantly improving recycling efficiency, completely solving the problem of edge material accumulation, and effectively maintaining a clean working environment, achieving automated and closed-loop recycling. Real-time monitoring of the waste tape at the inlet by sensors enables automatic alarms or shutdowns for abnormalities such as tape breakage or material shortages, enhancing the equipment's intelligence and operational safety. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the edge material recycling mechanism of this utility model; Figure 2 This is a schematic diagram of the edge material recycling mechanism of this utility model from another angle; Figure 3 for Figure 1 A schematic diagram of the structure of the driving component in the diagram; Figure 4 for Figure 1 The main view of the driving component in the middle; Figure 5 for Figure 4 Sectional view along AA; Figure 6 for Figure 4 A cross-sectional view along AA at another angle; Numbering on the map: 10-Guide assembly; 11-First guide rod; 12-Second guide rod; 20-Drive assembly; 30-Sliding base; 31-Guide component; 32-Clamping sleeve; 321-First clamping arm; 322-Second clamping arm; 323-Locking handle; 33-Guide sleeve; 34-Inlet; 35-Outlet; 36-Guide pipe; 37-Sensor; 38-Mounting bracket; 381-Baffle; 382-Guide roller; 383-Inlet plate; 39-Cylinder seat; 40-Drive roller; 50-Drive motor; 60-Movable seat; 61-Movable block; 62-Vertical connecting plate; 63-Side mounting plate; 64-Guide shaft; 70-Pressure roller; 80-Drive module; 90-Negative pressure recovery pipe assembly; 91-Negative pressure main pipe; 92-Negative pressure branch pipe. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] like Figures 1 to 6As shown, this utility model discloses an edge material recycling mechanism for recycling edge materials. The edge material recycling mechanism includes a guide assembly 10 and multiple drive assemblies 20 slidably connected to the guide assembly 10. The guide assembly 10 includes a first guide rod 11 and a second guide rod 12 arranged in parallel. The drive assemblies 20 are slidably connected to the guide assembly 10. The drive assembly 20 includes a sliding base 30, a drive roller 40, a drive motor 50, a movable seat 60, a pressure roller 70, and a drive module 80. The sliding base 30 is slidably connected to the first guide rod 11 and the second guide rod 12. The drive roller 40 is fixed to the sliding base 30 by bearings. Inside the base 30, the drive motor 50 is fixed to the side wall of the sliding base 30, and the output shaft of the drive motor 50 is driven and connected to the drive roller 40; the movable base 60 is movably connected inside the sliding base 30, and the clamping roller 70 and the drive roller 40 are arranged side by side inside the sliding base 30, with the clamping roller 70 rotatably connected to the movable base 60; the drive module 80 is fixed to the sliding base 30 and driven and connected to the movable base 60; the drive motor 50 is used to drive the drive roller 40 to rotate, and the drive module 80 is used to drive the clamping roller 70 to move toward the drive roller 40, so that the clamping roller 70 and the drive roller 40 together clamp and pull the edge material.
[0021] In practical applications, multiple drive components 20 can slide along the first guide rod 11 and the second guide rod 12 to achieve corresponding arrangement with multiple edge materials. During operation, when the edge material generated by electrode cutting enters the drive component 20, the drive motor 50 drives the active roller 40 to rotate, and the edge material is driven downward by friction, realizing continuous traction and recycling of the edge material; during this period, the drive module 80 drives the movable seat 60 and the clamping roller 70 to move towards the active roller 40, so that the clamping roller 70 and the active roller 40 jointly clamp the edge material, ensuring friction with the edge material.
[0022] Specifically, the bottom of the sliding base 30 is fixedly provided with a guide member 31 and a clamping sleeve 32; the guide member 31 is sleeved on the outside of the first guide rod 11; the clamping sleeve 32 includes a first clamping arm 321, a second clamping arm 322 and a locking handle 323, the first clamping arm 321 and the second clamping arm 322 are located on both sides of the second guide rod 12; the locking handle 323 is used to drive the first clamping arm 321 and the second clamping arm 322 to move towards each other, so as to clamp the second guide rod 12 and lock the sliding base 30. Multiple drive components 20 can slide along the first guide rod 11 and the second guide rod 12. Guided by the guide member 31 at the bottom of the sliding base 30 along the first guide rod 11, the overall sliding stability of the drive components 20 is ensured, achieving precise alignment with multiple edge materials. When a fixed position is required, rotating the locking handle 323 of the clamping sleeve 32 drives the first clamping arm 321 and the second clamping arm 322 to move towards each other and clamp the second guide rod 12, thus reliably locking the sliding base 30. This structure ensures both the flexibility of adjusting the position of the drive components 20 and the stability during operation, while also preventing the problem of multiple edge materials tangling together.
[0023] Specifically, the movable base 60 includes a movable block 61, a vertical connecting plate 62 located at the upper end of the movable block 61, and a side mounting plate 63 located on the side of the movable block 61. The movable block 61, the vertical connecting plate 62, and the side mounting plate 63 are an integral structure. The movable block 61 and the side mounting plate 63 are movably connected to the inner side of the sliding base 30. The vertical connecting plate 62 extends vertically upward through the sliding base 30 and is connected to the drive end of the drive module 80. The pressure roller 70 is rotatably connected to the side mounting plate 63. The movable block 61 and the side mounting plate 63 are movably connected to the inner side of the sliding base 30, while the side mounting plate 63 moves along the inner wall of the sliding base 30, ensuring precise guidance of the moving parts. At the same time, the side mounting plate 63 is located on the side of the movable block 61, and the pressure roller 70 is rotatably connected to the side mounting plate 63, ensuring the rationality of the internal structural layout of the drive assembly 20. Furthermore, a guide shaft 64 is fixedly provided on one side of the movable seat 60, and a guide sleeve 33 is embedded in the side wall of the sliding base 30; the guide sleeve 33 is sleeved on the outside of the guide shaft 64, and the mutual cooperation between the guide shaft 64 and the guide sleeve 33 restricts the linear movement of the movable seat 60, thereby ensuring the pressing quality of the pressing roller 70.
[0024] Specifically, the sliding base 30 has a feed inlet 34 at its top, which communicates with its inner side, and a discharge outlet 35 at its bottom, which also communicates with its inner side. The feed inlet 34 and discharge outlet 35 are aligned vertically to ensure that the edge material always remains vertical. The discharge outlet 35 is connected to a vertically downward extending guide pipe 36. The edge material recovery mechanism also includes a negative pressure recovery pipe assembly 90, which includes a negative pressure main pipe 91 and multiple negative pressure branch pipes 92 connected to the negative pressure main pipe 91. The negative pressure main pipe 91 is connected to an external negative pressure system, and the negative pressure branch pipes 92 are correspondingly arranged with the guide pipes 36. Through the suction generated by the negative pressure system, the edge material enters through the feed inlet 34 and, under the coordinated traction of the drive roller 40 and the pressing roller 70, passes vertically through the discharge outlet 35 and the guide pipe 36, and is finally sucked into the negative pressure branch pipes 92 and the negative pressure main pipe 91, achieving efficient recovery. The vertical alignment of the inlet 34 and outlet 35, combined with negative pressure suction, further enhances the vertical control of the edge material, effectively preventing it from shifting, tangling, or accumulating during recycling, thus improving recycling efficiency and reliability. Simultaneously, the one-to-one correspondence between the guide pipe 36 and the negative pressure branch pipe 92 ensures independent recycling paths for each edge material, avoiding mutual interference between multiple edge materials during recycling.
[0025] Specifically, a sensor 37 is installed on the top of the sliding base 30, with its sensing end facing the feed inlet 34. The sensor 37 can monitor the conveying status of the edge material at the feed inlet 34 in real time. When it detects edge material breakage, jamming, or abnormal feeding, it can promptly send a signal to the control system, triggering an alarm or automatic shutdown protection. This design achieves real-time status monitoring of the edge material recycling process, effectively avoiding material waste or equipment idling due to belt breakage, while also preventing edge material accumulation and blockage of the feed inlet 34, significantly improving the reliability and automation of the recycling operation.
[0026] Specifically, the upper end of the sliding base 30 is provided with two symmetrically arranged mounting brackets 38 on both sides of the feed inlet 34. A baffle 381 and a guide roller 382 are fixed between the mounting brackets 38, with the guide roller 382 positioned above the feed inlet 34. Above the guide roller 382 is an inclined guide plate 383, with connecting arms extending from both sides of the guide plate 383, which are connected to the mounting brackets 38. The inclined guide plate 383 provides initial guidance and positioning for the edge material, allowing it to smoothly transition to the guide roller 382. The guide roller 382 further guides and positions the edge material, ensuring it accurately enters the feed inlet 34. The symmetrically arranged baffle 381 effectively prevents lateral deviation of the edge material during conveying.
[0027] Specifically, the drive module 80 is a cylinder, and a cylinder seat 39 is provided on the top of the sliding base 30, on which the drive module 80 is mounted. The cylinder is stably fixed to the top of the sliding base 30 via the cylinder seat 39, and its piston rod is directly connected to the vertical connecting plate 62 of the movable seat 60. The reciprocating motion of the cylinder drives the movable seat 60 and the clamping roller 70 to achieve precise clamping and releasing actions. Using a cylinder as the drive module 80 has the advantages of simple structure, fast response speed, and stable output force, providing continuous and stable clamping force for edge material clamping. At the same time, the standardized design of the cylinder facilitates maintenance and replacement, effectively improving the reliability and service life of the equipment.
[0028] Compared to existing technologies, the edge material recycling mechanism of this utility model includes a guide component 10 and multiple independently sliding drive components 20. This allows the position of each drive component 20 to be quickly adjusted and precisely positioned according to the position of the edge material generated during electrode cutting, achieving a one-to-one correspondence with multiple edge materials. This effectively avoids the problem of multiple edge materials entangled together and improves adaptability to different cutting processes. Each drive component 20 integrates a traction unit consisting of an active roller 40 and a clamping roller 70, powered by an independent drive motor 50. This provides continuous and stable active traction force to the edge material. A drive module 80 and a movable seat 60 ensure the clamping of the edge material by the clamping roller 70 and the active roller 40, guaranteeing the edge material's proper functioning. Maintaining tension and vertical alignment throughout the recycling process avoids issues such as snagging, tape breakage, or contamination of qualified electrode sheets caused by drifting or sagging edge material, ensuring the continuity and efficiency of the recycling operation. The inclusion of an inlet 34, an outlet 35, and a guide pipe 36 provides a smooth and centralized recycling channel for edge material. Simultaneously, a negative pressure recycling pipe assembly 90 actively draws edge material into the recycling system using negative pressure suction, significantly improving recycling efficiency, completely solving the problem of edge material accumulation, and effectively maintaining a clean working environment, achieving automated and closed-loop recycling. Sensor 37 monitors the waste tape at the inlet 34 in real time, enabling automatic alarms or shutdowns for abnormalities such as tape breakage or material shortages, enhancing the equipment's intelligence and operational safety.
[0029] The above description merely illustrates the preferred technical solution of this utility model, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.
Claims
1. A scrap material recycling mechanism for recycling scrap materials, characterized in that, The edge material recycling mechanism includes a guide assembly and multiple drive assemblies slidably connected to the guide assembly. The guide assembly includes a first guide rod and a second guide rod arranged in parallel. The drive assemblies are slidably connected to the guide assembly. The drive assemblies include a sliding base, a drive roller, a drive motor, a movable seat, a clamping roller, and a drive module. The sliding base is slidably connected to the first and second guide rods. The drive roller is fixed inside the sliding base by bearings, and the drive motor is fixed to the side wall of the sliding base. The output shaft of the drive motor is drivenly connected to the drive roller. The movable seat is movably connected inside the sliding base, and the clamping roller is arranged in parallel with the drive roller inside the sliding base. The clamping roller is rotatably connected to the movable seat. The drive module is fixed to the sliding base and drivenly connected to the movable seat. The drive motor drives the drive roller to rotate, and the drive module drives the clamping roller to move toward the drive roller, so that the clamping roller and the drive roller together clamp and pull the edge material.
2. The edge material recycling mechanism according to claim 1, characterized in that, The bottom of the sliding base is fixedly provided with a guide and a clamping sleeve; the guide is sleeved on the outside of the first guide rod; the clamping sleeve includes a first clamping arm, a second clamping arm and a locking handle, the first clamping arm and the second clamping arm are located on both sides of the second guide rod; the locking handle is used to drive the first clamping arm and the second clamping arm to move towards each other, so as to clamp the second guide rod and lock the sliding base.
3. The edge material recycling mechanism according to claim 1, characterized in that, The movable seat includes a movable block, a vertical connecting plate disposed on the upper end of the movable block, and a side mounting plate disposed on the side of the movable block; the movable block, the vertical connecting plate and the side mounting plate are integral structures, the movable block and the side mounting plate are movably connected to the inner side of the sliding base, the vertical connecting plate extends vertically upward through the sliding base and is connected to the drive end of the drive module, and the pressure roller is rotatably connected to the side mounting plate.
4. The edge material recycling mechanism according to claim 1, characterized in that, A guide shaft is fixedly provided on one side of the movable seat, and a guide sleeve is embedded in the side wall of the sliding base; the guide sleeve is sleeved on the outside of the guide shaft to restrict the linear movement of the movable seat.
5. The edge material recycling mechanism according to claim 1, characterized in that, The top of the sliding base is provided with a feed port communicating with its inner side, and the bottom of the sliding base is provided with a discharge port communicating with its inner side; the discharge port is connected to a guide pipe extending vertically downward.
6. The edge material recycling mechanism according to claim 5, characterized in that, It also includes a negative pressure recovery pipe assembly, which includes a negative pressure main pipe and multiple negative pressure branch pipes connected to the negative pressure main pipe; the negative pressure branch pipes are arranged in a one-to-one correspondence with the material guide pipe.
7. The edge material recycling mechanism according to claim 5, characterized in that, A sensor is provided on the top of the sliding base, and the sensing end of the sensor is positioned facing the feed inlet.
8. The edge material recycling mechanism according to claim 5, characterized in that, The upper end of the sliding base is provided with two mounting brackets symmetrically arranged on both sides of the feed inlet. A baffle and a guide roller are fixed between the mounting brackets, and the guide roller is located above the feed inlet.
9. The edge material recycling mechanism according to claim 8, characterized in that, An inclined guide plate is provided above the guide roller, and connecting arms extend from both sides of the guide plate, which are connected to the mounting frame.
10. The edge material recycling mechanism according to claim 1, characterized in that, The drive module is a cylinder, and a cylinder seat is provided on the top of the sliding base. The drive module is assembled on the cylinder seat.