A rotary wire storing and winding device
Patent Information
- Application Number
- CN202522029442.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-22
AI Technical Summary
效率低下:储线和绕线过程需分步进行,增加了操作时间,降低了生产效率;
本实用新型通过利用第一储线盘与第二储线盘实现一边储线,一边放线,当第一储线盘正在工作时,同时第二储线盘做好准备,实现边储线边绕线,设置多个移栽机构实现并行工作流程,整个装置完成了取针、穿针、绕线、储针、切换、脱线的全套动作流程,从而实现高效率的线圈生产。
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Figure CN224728103U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rotary wire storage and winding technology, specifically a rotary wire storage and winding device. Background Technology
[0002] Traditional winding machines typically use static wire storage methods, such as fixed wire reels or wire storage rings. This method has the following problems: Inefficiency: The wire storage and winding processes need to be carried out in steps, which increases operation time and reduces production efficiency; Wire management is difficult: static wire storage can easily lead to wire tangling and knotting, affecting the stability and accuracy of wire laying; Large space occupation: Traditional storage line structures are bulky, which is not conducive to compact equipment design.
[0003] In view of this, a rotating wire storage and winding device is proposed from a practical perspective. Utility Model Content
[0004] The purpose of this invention is to provide a rotating wire storage and winding device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A rotating wire storage and winding device, mounted on a workbench, is characterized by comprising: The rotary switching mechanism includes a first wire storage reel, a second wire storage reel, and a motor that drives the first wire storage reel and the second wire storage reel to rotate; The transplanting mechanism includes a first needle-threading transplanting mechanism, a second needle-threading transplanting mechanism, and a third needle-threading transplanting mechanism. The first needle-threading transplanting mechanism, the second needle-threading transplanting mechanism, and the third needle-threading transplanting mechanism are respectively located at the left, right, and center positions of the rotary switching mechanism. The first needle-threading transplanting mechanism includes a first gripper, a first rotary cylinder, a first gripper cylinder, and a first lifting module that drives the first rotary cylinder and the first gripper cylinder to rise and fall. The third needle-threading transplanting mechanism is used for transition transplanting.
[0006] Preferably, it also includes a needle, which is passed between the first needle-transplanting mechanism, the second needle-transplanting mechanism and the third needle-transplanting mechanism.
[0007] Preferably, the second needle-threading transplanting mechanism includes a second gripper, a second rotary cylinder, a second gripper cylinder, and a second lifting module that drives the second rotary cylinder and the second gripper cylinder to rise and fall.
[0008] Preferably, it also includes a wire guide.
[0009] Preferably, the wire guide includes a third rotary cylinder and a wire guide post.
[0010] Preferably, the first thread storage reel is provided with a spring for clamping the threading needle.
[0011] Preferably, it further includes a wire-removing mechanism, which includes a fourth gripper for detaching the wire from the needle.
[0012] The beneficial effects of this utility model are: This invention utilizes a first and a second wire storage reel to simultaneously store and release wire. While the first wire storage reel is working, the second wire storage reel is ready, enabling simultaneous wire storage and winding. Multiple transfer mechanisms are set up to achieve parallel workflow. The entire device completes the entire process of needle picking, needle threading, winding, needle storage, switching, and wire unwinding, thereby achieving high-efficiency coil production. Attached Figure Description
[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a schematic diagram of the first wire storage reel of this utility model; Figure 3 This is a schematic diagram of the second wire storage reel of this utility model; Figure 4 This is a partially enlarged view of the present invention; Figure 5 This is a schematic diagram of the workflow steps of this utility model; Reference numerals in the attached drawings: 1. First needle-threading and transplanting mechanism; 2. Second needle-threading and transplanting mechanism; 3. First thread storage reel; 4. Second thread storage reel; 5. Third needle-threading and transplanting mechanism; 6. Thread removal mechanism; 7. Rotary switching mechanism; 8. Spring; 9. First lifting module; 10. First gripper; 11. First rotary cylinder; 12. Second lifting module; 13. Second gripper; 14. Second rotary cylinder; 15. Wire guide; 16. Wire guide post; 17. Third rotary cylinder; 18. Third gripper; 19. Fourth gripper; 20. Needle; 21. Motor. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0016] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0017] Please see Figures 1-5 , Figures 1-5 A schematic diagram illustrates a rotating wire storage and winding device according to the present invention.
[0018] A rotating wire storage and winding device, characterized in that it comprises: The rotary switching mechanism includes a first wire storage reel 3, a second wire storage reel 4, and a motor 22 that drives the first wire storage reel 3 and the second wire storage reel 4 to rotate. The transplanting mechanism includes a first needle-threading transplanting mechanism 1, a second needle-threading transplanting mechanism 2, and a third needle-threading transplanting mechanism 3. The first needle-threading transplanting mechanism 1, the second needle-threading transplanting mechanism 2, and the third needle-threading transplanting mechanism 3 are respectively arranged in the left, right, and middle positions of the rotary switching mechanism. The first needle-threading transplanting mechanism 1 includes a first gripper 10, a first rotary cylinder 11, and a first lifting module 9 that drives the first rotary cylinder 11 to rise and fall. The third needle-threading transplanting mechanism 5 is used for transition transplanting.
[0019] The first wire storage reel 3 and the second wire storage reel 4 can rotate 360 degrees under the drive and control of the motor 22.
[0020] The first wire storage reel 3 and the second wire storage reel 4 are used to store wires, enabling simultaneous wire storage and winding.
[0021] The first needle-threading transplanting mechanism 1 is located on the left side of the rotary switching mechanism, the second needle-threading transplanting mechanism 2 is located on the right side of the rotary switching mechanism, and the third needle-threading transplanting mechanism 3 is located between the first needle-threading transplanting mechanism and the second needle-threading transplanting mechanism.
[0022] The third needle-transplanting mechanism 3 is used for transitional transplanting, moving one end of the needle that has been clamped by the first gripper 10 to the second gripper 13.
[0023] Furthermore, it also includes a needle 20, which is transferred between the first needle transplanting mechanism 1, the second needle transplanting mechanism 2 and the third needle transplanting mechanism 3.
[0024] The needle 20 is used to guide the wire through the center hole of the product and to guide the wire to be wound.
[0025] Furthermore, the second needle-threading transplanting mechanism 2 includes a second gripper 13, a second rotary cylinder 14, and a second lifting module 12 that drives the second rotary cylinder 14 to rise and fall.
[0026] The components and working principles of the first needle-threading transplanting mechanism 1 and the second needle-threading transplanting mechanism 2 are the same, and will not be described in detail here.
[0027] Furthermore, it also includes a wire guide 15.
[0028] Furthermore, the wire guide 15 includes a third rotary cylinder 17 and a wire guide post 16.
[0029] Furthermore, the first thread storage reel 3 is equipped with a spring 8 for clamping the threading needle 20.
[0030] Furthermore, it also includes a wire-removing mechanism 21, which includes a fourth gripper 19 for removing the wire from the needle 20.
[0031] The beneficial effects of this utility model are: This invention utilizes a first and a second wire storage reel to simultaneously store and release wire. While the first wire storage reel is working, the second wire storage reel is ready, enabling simultaneous wire storage and winding. Multiple transfer mechanisms are set up to achieve parallel workflow. The entire device completes the entire process of needle picking, needle threading, winding, needle storage, switching, and wire unwinding, thereby achieving high-efficiency coil production.
[0032] The working principle of this utility model: like Figure 5 As shown in the workflow, the working steps are a to j. When the work starts, the first gripper 10 of the first needle transfer mechanism 1 clamps one end of the needle 20, and the first rotary cylinder 11 drives the needle 20 to move to the third needle transfer mechanism 3. At this time, the third gripper 18 clamps the needle 20 and the third gripper passes the needle 20 through the center hole of the product. At the same time, the second gripper 13 of the second needle-transfer mechanism 2 pulls out the needle 20 under the drive of the second rotary cylinder 14 and transmits it to the first wire storage reel 3. The spring 8 of the first wire storage reel 3 clamps and fixes the needle 20. At this time, the second gripper 13 releases the needle 20, the motor 22 starts to operate, and drives the first wire storage reel 3 to rotate. At this time, the needle 20 is fixed in the first wire storage reel 3. The needle 20 guides the wire to rotate together and winds the wire. When the first wire storage reel 3 completes the winding, the rotation switching mechanism reverses the positions of the first wire storage reel 3 and the second wire storage reel 4. The first gripper 10 picks up the needle 20 from the first wire storage tray 3. Following the preset path of the needle 20, the wire will be hung on the wire post 16 on the wire guide 15, in preparation for the next wire threading and winding. Then the first gripper 10 passes the needle to the third gripper 18, and repeats the above steps to thread and wind the next product. At this time, the winding is wrapped on the second wire storage reel 4. When the winding is about to be completed, the third rotary cylinder 17 will rotate to drive the wire to detach from the wire post 16. Finally, the second gripper 13 clamps the needle 20 and moves the needle 20 to the wire removal mechanism 21. The fourth gripper 19 clamps the needle 20, and at the same time, the second gripper 13 rises, and the wire is removed by the fourth gripper 19, completing the overall workflow.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rotating wire storage and winding device, characterized in that, include: The rotary switching mechanism includes a first wire storage reel, a second wire storage reel, and a motor that drives the first wire storage reel and the second wire storage reel to rotate; The transplanting mechanism includes a first needle-threading transplanting mechanism, a second needle-threading transplanting mechanism, and a third needle-threading transplanting mechanism. The first needle-threading transplanting mechanism, the second needle-threading transplanting mechanism, and the third needle-threading transplanting mechanism are respectively located at the left, right, and center positions of the rotary switching mechanism. The first needle-threading transplanting mechanism includes a first gripper, a first rotary cylinder, a first gripper cylinder, and a first lifting module that drives the first rotary cylinder and the first gripper cylinder to rise and fall. The third needle-threading transplanting mechanism is used for transition transplanting.
2. A rotating wire storage and winding device according to claim 1, characterized in that, It also includes a needle, which is passed between the first needle-transplanting mechanism, the second needle-transplanting mechanism and the third needle-transplanting mechanism.
3. A rotating wire storage and winding device according to claim 2, characterized in that, The second needle-transplanting mechanism includes a second gripper, a second rotary cylinder, a second gripper cylinder, and a second lifting module that drives the second rotary cylinder and the second gripper cylinder to rise and fall.
4. A rotating wire storage and winding device according to claim 3, characterized in that, It also includes wire guides.
5. A rotating wire storage and winding device according to claim 4, characterized in that, The wire guide includes a third rotary cylinder and a wire guide post.
6. A rotating wire storage and winding device according to claim 5, characterized in that, The first wire storage reel is equipped with a spring for clamping the threading needle.
7. A rotating wire storage and winding device according to claim 6, characterized in that, It also includes a wire-removing mechanism, which includes a fourth gripper for detaching the wire from the needle.