Railcar auxiliary overhead rail device

CN224728202UActive Publication Date: 2026-09-08YINCHUAN WORKS SECTION OF CHINA RAILWAY LANZHOU BUREAU GRP CO LTD
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Patent Information

Application Number
CN202522359912.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-09-08
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

传统的吊轨作业多依赖于人工配合简易起重设备或大型吊车进行操作,存在自动化程度低、作业效率不高、劳动强度大等问题

Benefits of technology

[0016] 1. In this utility model, by setting a moving mechanism on the grooved rod and using an electric walking component to drive the grooved wheel to roll along the guide slide, and cooperating with the winch, lifting rope, first pulley and hook, the automatic walking and precise lifting of the lifting device above the track is realized, which greatly improves the efficiency and automation of the rail lifting operation and reduces the intensity of manual labor. At the same time, the moving mechanism adopts a rolling connection structure between the guide slide and the grooved wheel, and with the stable installation on the mounting plate, it ensures that the device runs smoothly during the movement, avoids shaking, and improves the safety and positioning accuracy of the lifting process. It is especially suitable for the precise laying and maintenance of track lines.

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Abstract

The utility model relates to a hanging rail device technical field discloses a kind of rail car auxiliary hanging rail devices, including base, roof beam, the roof beam is fixed with groove bar by limiting pin, mobile mechanism for moving device is equipped on the groove bar to drive;The mobile mechanism includes guide slide bar.In the utility model, by setting mobile mechanism on groove bar, and using electric walking component to drive groove wheel to roll along guide slide bar, cooperate with the collaborative work of winch, sling, first pulley and lifting hook, realize the automatic walking and accurate lifting of hoisting device above track, greatly improve the efficiency and automation degree of hanging rail operation, reduce manual labor intensity, while mobile mechanism uses the rolling connection structure of guide slide bar and groove wheel, cooperate with the stable installation on mounting plate, ensure that device runs smoothly in moving process, avoid shaking, improve the safety and positioning accuracy of hoisting process, especially suitable for accurate laying and maintenance operation of track line.
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Description

Technical Field

[0001] This utility model relates to the field of rail suspension device technology, and in particular to an auxiliary rail suspension device for a railcar. Background Technology

[0002] In the laying and maintenance of railway and urban rail transit lines, the hoisting, transportation, and precise positioning of rails are crucial aspects of the construction process. Traditional rail hoisting operations rely heavily on manual labor combined with simple lifting equipment or large cranes, resulting in low automation, low efficiency, and high labor intensity. Especially at construction sites with limited space or complex terrain, large hoisting equipment is difficult to access, leading to slow construction progress.

[0003] Furthermore, some existing track-assisted hoisting devices often have poor structural stability, making them prone to swaying during movement and lifting, affecting the accuracy and safety of the hoisting process. At the same time, during operation, the devices' cables or connecting lines often lack effective management and protection measures, making them susceptible to tangling, dragging abrasion, or even crushing damage. This not only poses safety hazards but also reduces the reliability and lifespan of the equipment. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an auxiliary track-lifting device for railcars.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a railcar auxiliary suspension device, comprising a base and a top beam, wherein a grooved rod is fixedly connected to the top beam by a limiting pin, and a moving mechanism for driving the device to move is provided on the grooved rod;

[0006] The moving mechanism includes a guide slide rod, which is fixedly connected to a grooved rod. A grooved wheel is rolledly connected to the guide slide rod, and a mounting plate is rotatably connected to the grooved wheel. An electric walking assembly for driving the grooved wheel to move on the guide slide rod is mounted on the mounting plate. A winch for rewinding is fixedly connected to the mounting plate. The winch is equipped with a hoisting rope, and a first pulley is rotatably connected to the end of the hoisting rope away from the winch. Connecting plates are fixedly connected to both ends of the first pulley, and hooks for hoisting are mounted on the connecting plates.

[0007] As a further description of the above technical solution:

[0008] The two ends of the groove rod are fixedly connected to the mounting rod, and the mounting rod is fixedly connected to the sliding rope, and the sliding rope is provided with a pulley for assisting in the routing of the line.

[0009] As a further description of the above technical solution:

[0010] A base frame is fixedly connected to the base, and a support rod is fixedly connected to the end of the base frame away from the base. At the same time, the end of the support rod away from the base frame is fixedly connected to the top beam, and a load-bearing rod for supporting the weight of the device is provided on the support rod.

[0011] As a further description of the above technical solution:

[0012] The electric walking assembly is connected to a signal line, and the end of the signal line away from the electric walking assembly is connected to a controller for controlling the opening and closing of the electric walking assembly and the winch.

[0013] As a further description of the above technical solution:

[0014] The assist pulleys are provided in four sets on the sliding rope, and the four sets of assist pulleys are evenly distributed on the sliding rope.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, by setting a moving mechanism on the grooved rod and using an electric walking component to drive the grooved wheel to roll along the guide slide, and cooperating with the winch, lifting rope, first pulley and hook, the automatic walking and precise lifting of the lifting device above the track is realized, which greatly improves the efficiency and automation of the rail lifting operation and reduces the intensity of manual labor. At the same time, the moving mechanism adopts a rolling connection structure between the guide slide and the grooved wheel, and with the stable installation on the mounting plate, it ensures that the device runs smoothly during the movement, avoids shaking, and improves the safety and positioning accuracy of the lifting process. It is especially suitable for the precise laying and maintenance of track lines.

[0017] 2. In this utility model, by setting installation rods at both ends of the groove rod and installing a sliding rope with multiple auxiliary pulleys, the track line or cable can be sorted and guided during hoisting operations, preventing the line from getting tangled and worn, effectively improving the work order at the construction site, and enhancing the overall safety and standardization of the operation. At the same time, through the multi-level connection structure of the base, base frame, support rod and top beam, and by setting a load-bearing rod on the support rod, the structural rigidity and stability of the entire device are enhanced, which can effectively support the load weight during the hoisting process and is suitable for track construction environments under various complex working conditions. Attached Figure Description

[0018] Figure 1 This utility model proposes a three-dimensional auxiliary suspension rail device for a railcar. Figure 1 ;

[0019] Figure 2 This utility model proposes a three-dimensional auxiliary suspension rail device for a railcar. Figure 2 ;

[0020] Figure 3This is a side view of an auxiliary suspension rail device for a railcar proposed in this utility model;

[0021] Figure 4 for Figure 1 Enlarged view of point A in the middle;

[0022] Figure 5 for Figure 2 Enlarged view of point B in the middle;

[0023] Figure 6 for Figure 3 Enlarged view of point C in the middle.

[0024] Legend:

[0025] 1. Base; 2. Base frame; 3. Support rod; 4. Top beam; 5. Limit pin; 6. Groove rod; 7. Moving mechanism; 71. Guide slide rod; 72. Grooved wheel; 73. Mounting plate; 74. Electric walking assembly; 75. Winch; 76. Lifting rope; 77. First pulley; 78. Connecting plate; 79. Hook; 8. Mounting rod; 9. Slide rope; 10. Power assist pulley; 11. Bearing rod; 12. Connecting wire; 13. Controller. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example: Please refer to Figure 1-6 An embodiment of this utility model is provided: a railcar auxiliary suspension device, including a base 1 and a top beam 4. The top beam 4 is fixedly connected to a grooved rod 6 by a limiting pin 5. The grooved rod 6 is provided with a moving mechanism 7 for driving the device to move.

[0028] The moving mechanism 7 includes a guide slide rod 71, which is fixedly connected to the groove rod 6. A grooved wheel 72 is rolledly connected to the guide slide rod 71, and a mounting plate 73 is rotatably connected to the grooved wheel 72. An electric walking assembly 74 for driving the grooved wheel 72 to move on the guide slide rod 71 is mounted on the mounting plate 73. A winch 75 for winding and unwinding is fixedly connected to the mounting plate 73. A hoisting rope 76 is provided on the winch 75, and a first pulley 77 is rotatably connected to the end of the hoisting rope 76 away from the winch 75. A connecting plate 78 is fixedly connected to both ends of the first pulley 77, and a lifting hook 79 for hoisting is mounted on the connecting plate 78.

[0029] Further: There are two sets of mounting plates 73, which are installed on both sides of the winch 75. At the same time, two sets of grooved wheels 72 are installed at both ends of one set of mounting plates 73.

[0030] Working principle: When the entire hoisting mechanism needs to be moved along the track, the controller 13 sends a control signal to the electric walking component 74 through the connecting line 12, starts the drive device, drives the groove wheel 72 to roll along the guide slide bar 71, thereby driving the mounting plate 73 and all components on it to move smoothly on the groove bar 6, realizing the lateral displacement of the hoisting device. Then, the winch 75 is started to pull the hoisting rope 76 around the first pulley 77 by winding and unwinding the hoisting rope 76, so that the hook 79 can lift the object, completing the lifting, transportation and positioning operations. At both ends of the groove bar 6, there are mounting rods 8, on which slide ropes 9 are installed, and four sets of auxiliary pulleys 10 are evenly arranged on the slide ropes 9, which can organize the lines on the hoisting device, prevent the lines from getting tangled, dragging on the ground or being squeezed, and ensure the safety of operation and the cleanliness of the site.

[0031] In a preferred embodiment, mounting rods 8 are fixedly connected to both ends of the groove rod 6, and sliding ropes 9 are fixedly connected to the mounting rods 8. The sliding ropes 9 are provided with auxiliary pulleys 10 for managing the lines.

[0032] like Figure 6 As shown: The assist pulley 10 consists of two sets of rollers, and the line is located between the two sets of rollers.

[0033] In a preferred embodiment, a base frame 2 is fixedly connected to the base 1, and a support rod 3 is fixedly connected to the end of the base frame 2 away from the base 1. At the same time, the end of the support rod 3 away from the base frame 2 is fixedly connected to the top beam 4, and a load-bearing rod 11 for supporting the weight of the device is provided on the support rod 3.

[0034] like Figure 3 As shown: the base 1 is fixedly connected to the base frame 2 by bolts, and multiple sets of bearing rods 11 are provided. At the same time, the bearing rods 11 are inclinedly set on the support rods 3.

[0035] In a preferred embodiment, the electric walking assembly 74 is connected to a connecting line 12, and the end of the connecting line 12 away from the electric walking assembly 74 is connected to a controller 13 for controlling the opening and closing of the electric walking assembly 74 and the winch 75.

[0036] like Figure 2 As shown: the winch 75 is electrically connected to the electric travel assembly 74, and the controller 13 is also electrically connected to the electric travel assembly 74.

[0037] As a preferred embodiment, the assist pulley 10 is provided with four sets on the sliding rope 9, and the four sets of assist pulleys 10 are evenly distributed on the sliding rope 9.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rail car auxiliary overhead rail device, comprising a base (1), a top beam (4), and a slot rod (6) fixed to the top beam (4) by a limiting pin (5), characterized in that: The groove rod (6) is provided with a moving mechanism (7) for driving the device to move. The moving mechanism (7) includes a guide slide rod (71), which is fixedly connected to the groove rod (6). A grooved wheel (72) is rolled on the guide slide rod (71), and a mounting plate (73) is rotatably connected to the grooved wheel (72). An electric walking assembly (74) for driving the grooved wheel (72) to move on the guide slide rod (71) is installed on the mounting plate (73). A winch (75) for winding and unwinding is fixedly connected to the mounting plate (73). A hoisting rope (76) is provided on the winch (75), and a first pulley (77) is rotatably connected to one end of the hoisting rope (76) away from the winch (75). A connecting plate (78) is fixedly connected to both ends of the first pulley (77), and a hook (79) for hoisting is installed on the connecting plate (78).

2. The auxiliary rail hoist device of railcar according to claim 1, characterized in that: The two ends of the groove rod (6) are fixedly connected to the mounting rod (8), and the mounting rod (8) is fixedly connected to the sliding rope (9), and the sliding rope (9) is provided with a pulley (10) for guiding the line.

3. A railcar auxiliary catenary device according to claim 2, wherein: A base frame (2) is fixedly connected to the base (1), and a support rod (3) is fixedly connected to one end of the base frame (2) away from the base (1). At the same time, the end of the support rod (3) away from the base frame (2) is fixedly connected to the top beam (4), and a load-bearing rod (11) for supporting the weight of the device is provided on the support rod (3).

4. The auxiliary rail hoist device of railcar according to claim 3, characterized in that: The electric walking assembly (74) is connected to a connecting line (12), and the end of the connecting line (12) away from the electric walking assembly (74) is connected to a controller (13) for controlling the opening and closing of the electric walking assembly (74) and the winch (75).

5. A railcar auxiliary catenary device according to claim 4, wherein: The assist pulleys (10) are provided in four sets on the sliding rope (9), and the four sets of assist pulleys (10) are evenly distributed on the sliding rope (9).