Horizontal installation tooling for internal platform of offshore wind power single pile foundation

CN224728228UActive Publication Date: 2026-09-08ZHONGHAI FULU HEAVY IND CO LTD
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Patent Information

Application Number
CN202522223949.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-09-08
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

[0003]目前上述的各个平台主流均是独立建造之后再统一吊装安装,最常见的是通过吊机和吊耳进行立式吊装,从上述平台顶部起吊,上下位置移动作业,但是由于上述平台整体尺寸超过单桩基础顶部法兰内径,这样要求上述平台要整体偏移再侧进吊装,这样采用吊机和吊耳的立式吊装的方式很难进行左右位置的侧向移动,难以完成水平安装

Benefits of technology

该工装包括立式支撑架,立式支撑架左侧设置有若干固定臂,固定臂端部均设置有对接头,对接头与伸缩臂吊机连接;立式支撑架右侧设置有若干连接臂,连接臂端部均设置有夹紧组件,夹紧组件夹紧固定待安装平台;该工装使用时先通过对接头与伸缩臂吊机连接,再通过夹紧组价夹紧固定待安装平台,之后伸缩臂吊机通过该工装像端水杯一样,将待安装抬升到位后,伸缩臂吊机的吊臂前后伸缩,调整待安装平台的水平位置,方便待安装平台在高空进行水平安装作业。

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Abstract

The utility model relates to a horizontal installation tool of offshore wind power single pile foundation internal platform, and the tool includes vertical support frame, and the left side of vertical support frame is provided with a plurality of fixed arms, and the end of fixed arm is provided with the butt joint, and the butt joint is connected with telescopic arm crane, and the right side of vertical support frame is provided with a plurality of connecting arms, and the end of connecting arm is provided with clamping assembly, and clamping assembly clamps and fixes the platform to be installed, and the tool uses first through the butt joint and is connected with telescopic arm crane, and then through clamping assembly clamping and fixing the platform to be installed, and then telescopic arm crane passes through the tool like end water cup, and after the platform to be installed is lifted in place, the boom of telescopic arm crane telescopes before and after, adjusts the horizontal position of the platform to be installed, and the platform to be installed is conveniently installed horizontally in high altitude.
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Description

Technical Field

[0001] This utility model relates to the field of land construction of offshore wind turbine monopile foundations, and in particular to a horizontal installation tooling for the internal platform of an offshore wind turbine monopile foundation. Background Technology

[0002] In the European offshore wind power sector, monopile foundations are the most widely used foundation type for offshore wind turbines, and their technological maturity and engineering applicability have been proven through years of practice. This foundation structure not only supports the wind turbine tower but also integrates multiple functional platforms to support various equipment and operational needs. Among them, the bolt platform, inlet platform, and cable platform are responsible for fixing and supporting various components of the wind turbine.

[0003] Currently, the mainstream approach for all the aforementioned platforms is to construct them independently and then hoist them together for installation. The most common method is to use a crane and lifting lugs for vertical hoisting, lifting from the top of the platform and moving it up and down. However, since the overall size of the platform exceeds the inner diameter of the flange at the top of the monopile foundation, the platform needs to be offset as a whole before being hoisted laterally. This vertical hoisting method using cranes and lifting lugs makes it difficult to move the platform laterally and make it difficult to complete horizontal installation. Utility Model Content

[0004] To overcome the above problems, this utility model provides a horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation. The technical solution adopted by this utility model to solve its technical problems is as follows: A horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation includes a vertical support frame. Several fixed arms are provided on the left side of the vertical support frame, and each fixed arm has a connector at its end, which is connected to a telescopic boom crane. Several connecting arms are provided on the right side of the vertical support frame, and each connecting arm has a clamping component at its end, which clamps and fixes the platform to be installed.

[0005] Furthermore, the fixed arm is perpendicular to the vertical support frame, and the connecting arm is set at an angle to the vertical support frame, with the angle being greater than or equal to 15° and less than or equal to 90°.

[0006] Furthermore, the clamping assembly includes a U-shaped chuck, each with a fixing hole. Fastening screws are inserted into the fixing holes and, together with fastening nuts, are detachably and fixedly connected to the platform to be installed.

[0007] Furthermore, working platforms are installed on both the front and rear sides of the vertical support frame, and protective railings are installed on the working platforms.

[0008] Furthermore, the vertical support frame is also equipped with a vertical ladder passage, which connects to the work platform.

[0009] Furthermore, the vertical support frame is a vertical square frame structure, and the vertical ladder passage is vertically fixed inside the vertical support frame.

[0010] The beneficial effects of this utility model are: The fixture includes a vertical support frame with several fixed arms on the left side. Each fixed arm has a connector at its end, which connects to a telescopic boom crane. The right side of the vertical support frame has several connecting arms, each with a clamping assembly at its end. The clamping assembly clamps and secures the platform to be installed. In use, the fixture is first connected to the telescopic boom crane via the connectors, then the clamping assembly secures the platform. The telescopic boom crane then uses the fixture to lift the platform into position, similar to lifting a cup. The boom of the telescopic boom crane then extends and retracts to adjust the horizontal position of the platform, facilitating horizontal installation at height. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, wherein: Figure 1 It is a three-dimensional view of the horizontally installed fixture; Figure 2 It is a three-dimensional view of the horizontal installation fixtures and the platform to be installed.

[0012] Figure number marking: 100. Vertical support frame; 101. Fixed arm; 102. Connecting joint; 103. Connecting arm; 104. Clamping assembly; 1041. U-shaped chuck; 1042. Fixing hole; 105. Working platform; 106. Protective fence; 107. Vertical ladder passage; 200. Platform to be installed. Detailed Implementation

[0013] To better understand the purpose, structure, and function of this utility model, the following detailed description of a specific embodiment of the utility model "a horizontal installation fixture for an internal platform of an offshore wind power monopile foundation" is provided in conjunction with the accompanying drawings.

[0014] See Figure 1 and Figure 2In this embodiment, the horizontal installation fixture for the internal platform of the offshore wind power monopile foundation includes a vertical support frame 100. Four fixed arms 101 are welded and fixed on the left side of the vertical support frame 100. Each fixed arm 101 has a butt joint 102 welded and fixed at its end. The butt joint 102 can be detachably and fixedly connected to the telescopic boom crane. Several connecting arms 103 are fixedly welded on the right side of the vertical support frame 100. Each connecting arm 103 has a clamping component 104 welded and fixed at its end. The clamping component 104 can clamp and fix the platform 200 to be installed. When using this tooling, it is first installed onto the boom of the telescopic boom crane via the connector 102, and then the platform 200 to be installed is clamped and fixed via the clamping assembly 104. After that, the telescopic boom crane uses this tooling to lift the platform 200 to the installation position. This tooling allows the platform 200 to be lifted and moved like lifting a cup. Then, the telescopic boom crane extends and retracts its boom, and the tooling is used to adjust the horizontal position of the platform 200 to be installed, making it convenient and easy to achieve the horizontal installation of the platform 200.

[0015] More specifically, in this embodiment, the fixed arm 101 is perpendicular to the left side of the vertical support frame 100, so that the tooling can be easily connected and installed with the telescopic boom crane through the butt joint 102 at the end of the fixed arm 101; the connecting arm 103 is set at an angle to the vertical support frame 100, with the angle being greater than or equal to 15° and less than or equal to 90°, which facilitates clamping and fixing different shaped platforms 200 to be installed.

[0016] Furthermore, in this embodiment, the clamping assembly 104 includes a U-shaped chuck 1041, each of which is provided with a fixing hole 1042. Fastening screws are inserted into the fixing holes 1042 and, together with fastening nuts, are detachably and fixedly connected to the platform 200 to be installed.

[0017] Furthermore, in this embodiment, the vertical support frame 100 is provided with a working platform 105 on both the front and rear sides, and a protective railing 106 is provided on the working platform 105. The working platform 105 remains horizontal throughout the entire process of tooling movement, which facilitates the arrangement of personnel to move to higher places with the tooling for installation work.

[0018] More specifically, in this embodiment, the vertical support frame 100 is also provided with a vertical ladder passage 107, which connects to the work platform 105, making it convenient for workers to move between the various work platforms 105.

[0019] Furthermore, in this embodiment, the vertical support frame 100 is a vertical square frame structure, and the vertical ladder channel 107 is vertically fixed inside the vertical support frame 100 to ensure that the center of gravity of the tooling does not shift. It should also be noted that in this embodiment, the fixed arm 101 and the connecting arm 103 on the vertical support frame 100 are both located on opposite sides, and the working platform 105 on the vertical support frame 100 is also located on opposite sides. This can ensure that the center of gravity of the entire tooling does not shift to the greatest extent and improve the stability of the tooling during the lifting and moving process.

[0020] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In the description of this application, "multiple" and "several" are understood as "at least two." "And / or" describes the relationship between related objects, indicating that there can be three relationships. For example, A and / or B can indicate three situations: A exists alone, A and B exist simultaneously, and B exists alone. A and B are connected, which can indicate two situations: A and B are directly connected and A and B are connected through C. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

Claims

1. A horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation, characterized in that, The system includes a vertical support frame (100), on the left side of which are a plurality of fixed arms (101), each fixed arm (101) having a connector (102) at its end, the connector (102) being connected to a telescopic boom crane; and on the right side of which are a plurality of connecting arms (103), each connecting arm (103) having a clamping assembly (104) at its end, the clamping assembly (104) clamping and fixing the platform (200) to be installed.

2. The horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation according to claim 1, characterized in that, The fixed arm (101) is perpendicular to the vertical support frame (100), and the connecting arm (103) is set at an angle to the vertical support frame (100), the angle being greater than or equal to 15° and less than or equal to 90°.

3. The horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation according to claim 2, characterized in that, The clamping assembly (104) includes a U-shaped chuck (1041), each of which is provided with a fixing hole (1042). A fastening screw is inserted into the fixing hole (1042) and, together with a fastening nut, is detachably and fixedly connected to the platform (200) to be installed.

4. The horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation according to claim 1, characterized in that, The vertical support frame (100) is equipped with a working platform (105) on both the front and rear sides, and a protective railing (106) is installed on the working platform (105).

5. The horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation according to claim 4, characterized in that, The vertical support frame (100) is also provided with a vertical ladder channel (107), which connects to the working platform (105).

6. The horizontal installation fixture for the internal platform of an offshore wind turbine monopile foundation according to claim 5, characterized in that, The vertical support frame (100) is a vertical square frame structure, and the vertical ladder channel (107) is vertically fixed inside the vertical support frame (100).