A floating skimming device for sewage treatment

CN224728320UActive Publication Date: 2026-09-08YUNNAN YUXI YUNXI ESSENCE & SPICERY
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Patent Information

Application Number
CN202521728753.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-14
Publication Date
2026-09-08
Estimated Expiration
2035-08-14

AI Technical Summary

Technical Problem

但这种方式存在明显的局限性:一方面,刮渣板上的杂质因陈腐而难以去除,人工清理不仅劳动强度大,而且清理效率低下,往往需要耗费大量的人力和时间;另一方面,人工清理过程中,每一次处理时间较长,导致刮渣板杂质附着反复,影响效率,基于此,设计了一种污水处理用漂浮撇渣设备,能够对作业一段时间后的刮渣板进行自动清理,提高撇渣设备的自动化程度,进而保障撇渣效果

Benefits of technology

1、本实用新型,在箱体的内部设置有三个腔室,其中,第三腔室C内部用于污水的导入,在通过上部链条上的撇渣板进行撇渣处理,将其刮落至第一腔室A内,而第二腔室B的设置是为了通过刮渣机构将撇渣板上附着的杂质进行刮落处理,实现自动化作业。

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Abstract

The utility model relates to sewage treatment technical field especially relates to a floating skimming device for sewage treatment, including base, box, first pivot, bearing seat, skimming plate and scrape residue mechanism, the upper portion of base is provided with the box, and the upper portion of box is provided with bearing seat and first pivot, and the upper portion of first pivot is provided with sprocket, chain and skimming plate, one end of box is provided with scrape residue mechanism, and scrape residue mechanism includes fixed bolster, screw rod, sliding frame, stand, toggle plate and drive group, the sliding slot and screw hole of the bottom of sliding frame are connected with the slide strip and screw rod on fixed bolster respectively, the upper portion of sliding frame is provided with stand, first fixed lug is provided on the stand, the inside of two first fixed lugs is provided with toggle plate, and toggle plate is connected with drive group. The utility model can carry out automatic cleaning to the skimming plate after the operation of a period of time, improves the automation degree of skimming equipment, and then guarantees skimming effect.
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Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment technology, and in particular to a floating skimming device for wastewater treatment. Background Technology

[0002] In the wastewater treatment process of fragrance and flavor factories, after the front-end treatment process is completed, a large amount of residue and foam often remain on the surface of the wastewater. If these impurities are not removed in time, they will not only affect the efficiency of subsequent wastewater treatment processes, but may also cause blockage or functional degradation of the treatment system. Therefore, skimming the surface of the wastewater is one of the key steps to ensure the effectiveness of wastewater treatment. Currently, most skimming equipment used in the industry relies on the mechanical movement of scraper blades to remove impurities. However, during prolonged operation, a large amount of residual impurities gradually accumulate on the surface of the scraper blades. Over time, these impurities gradually deteriorate and harden, forming a strong adhesion to the scraper blade surface. If these attached impurities are not effectively removed in a timely manner, the skimming ability of the scraper blades will significantly decrease, and impurities may even fall back into the wastewater, severely affecting the skimming effect. In traditional treatment methods, the accumulated impurities adhering to the surface of the scraper plate are usually cleaned manually. However, this method has significant limitations: firstly, the impurities on the scraper plate are difficult to remove due to their age, and manual cleaning is not only labor-intensive but also inefficient, often requiring a large amount of manpower and time; secondly, each manual cleaning process takes a long time, leading to repeated adhesion of impurities to the scraper plate, affecting efficiency. Based on this, a floating skimming device for wastewater treatment was designed, which can automatically clean the scraper plate after a period of operation, improving the automation level of the skimming device and thus ensuring the skimming effect. Utility Model Content

[0003] To address the technical problems existing in the background art, this utility model provides a floating skimming device for sewage treatment, which can automatically clean the skimming plate after a period of operation, improve the automation level of the skimming equipment, and thus ensure the skimming effect.

[0004] The technical implementation scheme of this utility model is as follows: A floating skimming device for wastewater treatment includes a base, a housing, a first rotating shaft, a bearing seat, a skimming plate, and a skimming mechanism. The housing is located on the upper part of the base, and the upper part of the housing is provided with a bearing seat and a first rotating shaft. The upper part of the first rotating shaft is provided with a sprocket, a chain, and a skimming plate. A skimming mechanism is provided at one end of the housing. The skimming mechanism includes a fixed bracket, a screw, a sliding frame, a column, a lever plate, and a drive assembly. The sliding frame has a sliding groove and a screw hole at its bottom that are respectively connected to a sliding strip and a screw on the fixed bracket. The upper part of the sliding frame is provided with a column, and the column is provided with a first fixing lug. A lever plate is provided inside the two first fixing lugs, and the lever plate is connected to the drive assembly.

[0005] Optionally, the drive assembly includes a second rotating shaft, a third rotating shaft, a cam, and a first gear. The cam is disposed on the second rotating shaft, and the side of the cam is connected to the auxiliary wheel at the bottom of the toggle plate. The side of the cam is provided with a first gear, and the first gear meshes with a second gear on the third rotating shaft to form a transmission structure.

[0006] Optionally, the connecting shaft of the actuating plate is movably connected to the first fixed ear, and a torsion spring is provided at the connection between the connecting shaft and the first fixed ear; a scraper is provided at one end of the actuating plate.

[0007] Optionally, the second rotating shaft is mounted on the second fixing lug of the column, and the second rotating shaft is connected to the first drive motor via a coupling.

[0008] Optionally, one end of the screw is connected to the output shaft of the second drive motor via a coupling.

[0009] Optionally, the box body is a rectangular cavity structure with an opening at the top, and the box body is divided into a first chamber A, a second chamber B and a third chamber C by a partition plate, and an electric heating tube is installed inside the third chamber C.

[0010] Optionally, a third fixing lug is provided on the other end of the column, and a third rotating shaft is provided in the middle of the two third fixing lugs.

[0011] This utility model has the following advantages: 1. This utility model has three chambers inside the box. The third chamber C is used for the introduction of sewage. Sludge is skimmed off by a skimming plate on the upper chain and scraped into the first chamber A. The second chamber B is set up to scrape off the impurities attached to the skimming plate by a skimming mechanism, so as to realize automated operation.

[0012] 2. In this utility model, the entire slag scraping mechanism adopts a mechanical actuation scraping structure. By driving the actuation plate to rotate, one end of the actuation plate contacts both ends of the slag skimmer plate. Then, the screw drives the entire sliding frame to move, thereby hanging the impurities on the slag skimmer plate and dropping them into the second chamber B, thus realizing automated operation. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is the front view of the present invention.

[0015] Figure 3 This is a schematic diagram of the internal structure of the box body of this utility model.

[0016] Figure 4 This is a schematic diagram of the slag scraping mechanism of this utility model.

[0017] Figure 5 This is a schematic diagram of the drive assembly of this utility model.

[0018] The meanings of the reference numerals in the figure are as follows: 1-base, 2-box, 3-bearing seat, 4-first rotating shaft, 5-sprocket, 6-slag scraping mechanism, 601-fixed bracket, 602-slider, 603-sliding frame, 604-screw, 605-second drive motor, 606-column, 607-third rotating shaft, 608-second rotating shaft, 609-actuator plate, 611-auxiliary wheel, 612-first fixed ear, 613-cam, 614-second fixed ear, 615-second gear, 616-first gear, 7-chain, 8-slag skimmer. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0020] like Figures 1-5The aforementioned floating skimming device for wastewater treatment includes a base 1, a housing 2, a first rotating shaft 4, a bearing seat 3, a skimming plate 8, and a skimming mechanism 6. The housing 2 is located on the upper part of the base 1, and the bearing seat 3 and the first rotating shaft 4 are located on the upper part of the housing 2. A sprocket 5, a chain 7, and the skimming plate 8 are located on the upper part of the first rotating shaft 4. A skimming mechanism 6 is located at one end of the housing 2. The skimming mechanism 6 includes a fixed bracket 601, a screw 604, a sliding frame 603, a column 606, a lever plate 609, and a drive group. The sliding frame 603 has a sliding groove and a screw hole at its bottom that are connected to a sliding strip 602 and a screw 604 on the fixed bracket 601, respectively. A column 606 is located on the upper part of the sliding frame 603. A first fixing ear 612 is located on the column 606. A lever plate 609 is located inside the two first fixing ears 612 and is connected to the drive group.

[0021] It should be noted that a box 2 is provided on the upper part of the base 1, and two chains 7 are provided on the upper part of the box 2. The chains are driven by a third motor, and a skimming plate 8 is provided on the upper part of the two chains 7. During the transmission process, the floating matter in the sewage in the third chamber C is removed and scraped into the first chamber A, thereby realizing the sewage skimming operation.

[0022] It should be further explained that a slag scraping mechanism 6 is provided at one end of the housing 2, which can clean the slag skimmer 8 after long-term operation. The fixed bracket 601 is equipped with a slide bar 602, and the bottom of the sliding frame 603 has a groove that matches the slide bar 602. The sliding frame 603 is movably connected to the slide bar 602 on the fixed bracket 601 through the groove at its bottom, thereby achieving smooth sliding of the sliding frame 603 on the fixed bracket 601. Simultaneously, the bottom of the sliding frame 603 has a screw hole connected to a screw 604. When the screw 604 rotates, the sliding frame 603 can move under the drive of the screw 604, thereby bringing the slag scraping part closer to the upper part of the second chamber B. This prepares the surface for the slag scraping and cleaning operation. Symmetrical columns 606 are arranged on the upper part of the sliding frame 603, each column equipped with a first fixing lug 612 and a toggle plate 609. One end of the toggle plate 609 is equipped with an auxiliary wheel, which connects to a cam 613 on the second rotating shaft 608. When the second rotating shaft 608 rotates, the cam 613 rotates accordingly. Under the action of the cam 613, the toggle plate 609 will rotate, causing its slag-scraping end to contact the surface of the slag-skimming plate 8. At this time, the drive screw 604 is activated, and under the drive of the screw 604, the entire slag scraping mechanism will move to one end, thereby scraping off the deposits on the slag-skimming plate 8, thus achieving the slag scraping and cleaning operation of the slag-skimming plate 8.

[0023] like Figures 1-4As shown, the drive assembly includes a second rotating shaft 608, a third rotating shaft 607, a cam 613, and a first gear 616. The cam 613 is disposed on the second rotating shaft 608, and the side of the cam 613 is connected to the auxiliary wheel 611 at the bottom of the actuating plate 609. The first gear 616 is disposed on the side of the cam 613, and the first gear 616 meshes with the second gear 615 on the third rotating shaft 607 to form a transmission structure. The connecting shaft of the actuating plate 609 is movably connected to the first fixed ear 612, and a torsion spring is disposed at the connection between the connecting shaft and the first fixed ear 612. A scraper is disposed at one end of the actuating plate 609.

[0024] It should be noted that both the second rotating shaft 608 and the third rotating shaft 607 are located on the upper part of the column. A cam 613 and a first gear 616 are provided on the upper part of the second rotating shaft 608. The cam 613 is connected to the auxiliary wheel 611 at the bottom of the actuating plate 609. The first gear 616 is provided at one end of the cam 613 and meshes with the second gear 615 on the third rotating shaft 607, thereby driving the actuating plate on the other end to rotate and scrape off the attached substances on the skimming plate 8.

[0025] like Figures 1-5 As shown, the second rotating shaft 608 is mounted on the second fixing lug 614 of the column 606, and the second rotating shaft 608 is connected to the first drive motor via a coupling; one end of the screw 604 is connected to the output shaft of the second drive motor 605 via a coupling.

[0026] It should be noted that the second rotating shaft 608 is driven by the first drive motor, and the third rotating shaft 607 is driven simultaneously under the transmission of gears, thereby realizing the simultaneous slag scraping operation on both sides of the slag skimmer plate 8, and can operate intermittently to ensure the cleanliness of the slag skimmer plate 8.

[0027] It should be further explained that a limit switch and an infrared sensor are installed on the upper part of the housing 2, which can be used to perform cleaning operations by scraping equipment after the slag skimmer 8 reaches the cleaning position.

[0028] like Figures 1-5 As shown, the box 2 is a rectangular cavity structure with an opening at the top, and the box 2 is divided into a first chamber A, a second chamber B and a third chamber C by a partition plate. An electric heating tube is installed inside the third chamber C. A third fixing lug is provided on the other end of the column 606, and a third rotating shaft 607 is provided in the middle of the two third fixing lugs.

[0029] It should be noted that inside the tank 2, the third chamber C is used for introducing sewage for skimming operations, the second chamber B is used to collect the impurities hanging down from the skimming plate, and the first chamber A is used for collecting floating debris in the sewage.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A floating skimming device for wastewater treatment, comprising a base (1), a housing (2), a first rotating shaft (4), a bearing seat (3), a skimming plate (8), and a skimming mechanism (6), characterized in that, The box body (2) is located on the upper part of the base (1), and the upper part of the box body (2) is provided with a bearing seat (3) and a first rotating shaft (4). The upper part of the first rotating shaft (4) is provided with a sprocket (5), a chain (7) and a skimming plate (8). One end of the housing (2) is provided with a slag scraping mechanism (6). The slag scraping mechanism (6) includes a fixed bracket (601), a screw (604), a sliding frame (603), a column (606), a toggle plate (609), and a drive group. The sliding frame (603) has a sliding groove and a screw hole at the bottom that are connected to the sliding strip (602) and the screw (604) on the fixed bracket (601), respectively. The upper part of the sliding frame (603) is provided with a column (606). The column (606) is provided with a first fixed ear (612). The two first fixed ears (612) are provided with a toggle plate (609) inside. The toggle plate (609) is connected to the drive group.

2. A floating skimming device for wastewater treatment according to claim 1, characterized in that, The drive assembly includes a second rotating shaft (608), a third rotating shaft (607), a cam (613), and a first gear (616). The cam (613) is disposed on the second rotating shaft (608), and the side of the cam (613) is connected to the auxiliary wheel (611) at the bottom of the toggle plate (609). The side of the cam (613) is provided with a first gear (616), and the first gear (616) meshes with the second gear (615) on the third rotating shaft (607) to form a transmission structure.

3. A floating skimming device for wastewater treatment according to claim 2, characterized in that, The connecting shaft of the actuating plate (609) is movably connected to the first fixed ear (612), and a torsion spring is provided at the connection between the connecting shaft and the first fixed ear (612); A scraper is provided at one end of the actuating plate (609).

4. A floating skimming device for wastewater treatment according to claim 3, characterized in that, The second rotating shaft (608) is mounted on the second fixing lug (614) of the column (606), and the second rotating shaft (608) is connected to the first drive motor through a coupling.

5. A floating skimming device for wastewater treatment according to claim 1, characterized in that, One end of the screw (604) is connected to the output shaft of the second drive motor (605) via a coupling.

6. A floating skimming device for wastewater treatment according to claim 1, characterized in that, The box (2) is a rectangular cavity structure with an opening at the top, and the box (2) is divided into a first chamber (A), a second chamber (B) and a third chamber (C) by a partition plate. An electric heating tube is installed inside the third chamber (C).

7. A floating skimming device for wastewater treatment according to claim 1, characterized in that, A third fixing lug is provided on the other end of the column (606), and a third rotating shaft (607) is provided in the middle of the two third fixing lugs.