An efficient oil tank

Abstract

This utility model discloses a high-efficiency oil-dissolving tank, including a base and a PLC controller. A fixing frame is fixedly connected to the upper surface of the base, and a protective cylinder is fixedly connected to the upper surface of the fixing frame. Two electric push rods are fixedly installed on the upper surface of the base. This device drives the oil-dissolving tank body to rotate through a geared motor, ensuring full contact between the poultry bones and the heating medium, accelerating the separation speed of the oil. This avoids uneven heating of the poultry bones, which could cause some bones to fail to reach the oil separation temperature and thus fail to separate completely, while other bones might burn due to localized overheating. This improves the oil-dissolving efficiency. Through a real-time detection module and a temperature sensor, the internal temperature can be monitored in real time. When the temperature reaches a certain limit, the power of the heating wire is automatically controlled by the control module to ensure that the internal temperature reaches the set value, achieving precise temperature control.

Description

Technical Field

[0001] This utility model relates to the technical field of animal bone processing equipment, and in particular to a high-efficiency oil tank. Background Technology

[0002] Animal bones contain abundant oils, which have high economic value and can be used in the food, chemical, pharmaceutical, and biodiesel industries. The process involves refining and modifying these oils using equipment to produce oil products that meet the requirements of different applications.

[0003] With the rapid development of poultry farming, the number of bones produced after poultry slaughter is constantly increasing. Poultry bones contain abundant oil, which has high economic value. However, it has been found that traditional animal bone degreasing tanks suffer from uneven heating, resulting in some poultry bones not reaching the oil separation temperature and failing to separate completely, while other parts of the bones are charred due to localized overheating, affecting the quality of the oil and thus reducing the degreasing efficiency of the tank. To address this issue, we propose a high-efficiency degreasing tank to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency oil tank to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-efficiency carburetor tank includes a base and a PLC controller. A mounting bracket is fixedly connected to the upper surface of the base, and a protective cylinder is fixedly connected to the upper surface of the mounting bracket. Two electric push rods are fixedly mounted on the upper surface of the base. An adjusting plate is fixedly connected to the telescopic ends of the two electric push rods. Two connecting claws are fixedly connected to the bottom surface of the adjusting plate, and two stabilizing inclined blocks are fixedly connected to the bottom surface of the adjusting plate. The sides of the two stabilizing inclined blocks that are close to each other are fixedly connected to the sides of the connecting claws that are far apart. The carburetor tank body is located inside the fixed cylinder. Two lifting ears are fixedly connected to the inner wall of the carburetor tank body, and the lifting ears are adapted to the connecting claws. The carburetor body has a ring of heating wires fixedly installed on its upper surface, with the heating wires positioned between the fixed cylinder and the protective cylinder. The inner bottom wall of the carburetor body has a ring of drain holes. Two drain pipes are fixedly connected to the bottom surface of the fixed frame, and each drain pipe has a solenoid valve fixedly connected to its outer surface. A geared motor is fixedly installed on the bottom surface of the fixed frame. A bearing is fixedly embedded in the upper surface of the fixed frame. The output end of the geared motor passes through the bearing and extends above it. A cross block is fixedly connected to the output end of the geared motor, and the upper surface of the cross block contacts the bottom surface of the carburetor body. Two sets of right-angle clamping plates are fixedly connected to the bottom surface of the carburetor body, and these right-angle clamping plates engage with the cross block.

[0007] In a further embodiment, the upper surface of the base is provided with two sets of mounting holes, and the inner ring of each mounting hole is provided with threads.

[0008] In a further embodiment, two positioning recesses are fixedly connected to the upper surface of the fixing frame, and the sides of the two positioning recesses that are close to each other are fixedly connected to the outer surface of the protective cylinder.

[0009] In a further embodiment, a sealing ring is provided between the protective cylinder and the fixed cylinder, and the inner wall and outer surface of the sealing ring are fixedly connected to the outer surface of the fixed cylinder and the inner wall of the protective cylinder, respectively.

[0010] In a further embodiment, a filter rack is fixedly connected to the inner side wall of the carburetor body, and the bottom end of the filter rack is fixedly connected to the inner bottom wall of the carburetor body.

[0011] In a further embodiment, the PLC controller is electrically connected to a real-time detection module via wires, the real-time detection module is electrically connected to a temperature sensor via wires, and the real-time detection module is electrically connected to a control module via wires.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device uses a PLC controller to synchronously control the electric push rod, ensuring the adjusting plate remains horizontal during movement. A filter rack effectively filters or blocks bone residue, guaranteeing the purity of the oil. A geared motor drives the carburetor body to rotate, ensuring full contact between the poultry bones and the heating medium, accelerating oil separation and preventing uneven heating of the bones, which could lead to some bones not reaching the oil separation temperature and failing to separate completely, while others char due to localized overheating. This improves carburetor efficiency. A real-time detection module and temperature sensor monitor the internal temperature. When the temperature reaches a limit, the control module automatically adjusts the heating wire power to ensure the tank temperature reaches the set value, achieving precise temperature control. The synchronous movement of the electric push rod moves the adjusting plate and connecting claws up and down, facilitating the installation and disassembly of the carburetor body. It also allows for cleaning and maintenance of the carburetor's interior, improving energy efficiency and reducing production costs. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of an efficient oil tank.

[0015] Figure 2 This is a schematic diagram of the front section of the main body of the high-efficiency chemical oil tank.

[0016] Figure 3 This is a bottom view of the main structure of the high-efficiency chemical oil tank.

[0017] Figure 4 This is a system diagram for efficient oil tank operation.

[0018] In the diagram: 1. Base; 2. Mounting hole; 3. Fixing bracket; 4. Protective cylinder; 5. Positioning recess; 6. Fixing cylinder; 7. Sealing ring; 8. Electric push rod; 9. Adjusting plate; 10. Connecting claw; 11. Stabilizing inclined block; 12. Carburetor body; 13. Lifting ear; 14. Heating wire; 15. Drain hole; 16. Discharge pipe; 17. Solenoid valve; 18. Gear motor; 19. Bearing; 20. Filter rack; 21. Cross block; 22. Right-angle clamping plate; 23. PLC controller; 24. Real-time detection module; 25. Temperature sensor; 26. Control module. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a high-efficiency carburetor includes a base 1 and a PLC controller 23. A fixing frame 3 is fixedly connected to the upper surface of the base 1, a protective cylinder 4 is fixedly connected to the upper surface of the fixing frame 3, and a fixing cylinder 6 is fixedly connected to the upper surface of the fixing frame 3. Two electric push rods 8 are fixedly installed on the upper surface of the base 1. The telescopic ends of the two electric push rods 8 are jointly fixedly connected to an adjusting plate 9. Two connecting claws 10 are fixedly connected to the bottom surface of the adjusting plate 9, and two stabilizing inclined blocks 11 are fixedly connected to the bottom surface of the adjusting plate 9. The sides of the two stabilizing inclined blocks 11 that are close to each other are fixedly connected to the sides of the connecting claws 10 that are far apart from each other. The inside of the fixing cylinder 6 is provided with a carburetor body 12. Two lifting ears 13 are fixedly connected to the inner side wall of the carburetor body 12, and the lifting ears 13 are adapted to the connecting claws 10. A ring of heating wires 14 is fixedly installed on the upper surface of the fixed frame 3, and the heating wires 14 are located between the fixed cylinder 6 and the protective cylinder 4. A ring of drain holes 15 are opened on the inner bottom wall of the carburetor body 12. Two drain pipes 16 are fixedly connected to the bottom surface of the fixed frame 3. A solenoid valve 17 is fixedly connected to the outer surface of each drain pipe 16. A geared motor 18 is fixedly installed on the bottom surface of the fixed frame 3. A bearing 19 is fixedly embedded on the upper surface of the fixed frame 3. The output end of the geared motor 18 passes through the bearing 19 and extends above the bearing 19. A cross block 21 is fixedly connected to the output end of the geared motor 18, and the upper surface of the cross block 21 is in contact with the bottom surface of the carburetor body 12. Two sets of right-angle clamping plates 22 are fixedly connected to the bottom surface of the carburetor body 12, and the right-angle clamping plates 22 are engaged with the cross block 21.

[0023] The upper surface of the base 1 has two sets of mounting holes 2, and the inner ring of each mounting hole 2 is threaded. The base 1 can be installed and fixed through the mounting holes 2. The upper surface of the fixing bracket 3 is fixedly connected to two positioning recesses 5. The side of the two positioning recesses 5 that are close to each other is fixedly connected to the outer surface of the protective cylinder 4. The positioning recesses 5 can reinforce the protective cylinder 4. A sealing ring 7 is provided between the protective cylinder 4 and the fixing cylinder 6. The inner wall and the outer surface of the sealing ring 7 are fixedly connected to the outer surface of the fixing cylinder 6 and the inner wall of the protective cylinder 4, respectively. The sealing ring 7 can keep the heat warm and avoid the waste of energy.

[0024] A filter rack 20 is fixedly connected to the inner wall of the carburetor body 12. The bottom end of the filter rack 20 is fixedly connected to the inner bottom wall of the carburetor body 12. The filter rack 20 can filter bone residue. The PLC controller 23 is electrically connected to a real-time detection module 24 via wires. The real-time detection module 24 is electrically connected to a temperature sensor 25 via wires. The real-time detection module 24 is electrically connected to a control module 26 via wires. Through the real-time detection module 24 and the temperature sensor 25, the temperature inside the tank can be monitored in real time, and the signal is transmitted to the control module 26. When the temperature reaches the set value, the control module 26 automatically controls the power of the heating wire 14 according to the preset process parameters to realize the automated control of the carburetor process.

[0025] The working principle of this utility model is as follows:

[0026] In use, first connect the geared motor 18, heating wire 14, and two electric push rods 8 to the power supply, and then synchronize the two electric push rods 8 through the PLC controller 23. Next, inject poultry bones into the carburetor body 12. Due to the filter rack 20 inside, bone residue can be filtered or blocked. Then, start the heating wire 14 to evenly heat the carburetor body 12. During heating, the starting of the geared motor 18 causes the cross block 21 to contact the right-angle clamp 22, driving the carburetor body 12 to rotate. The real-time monitoring module 24 and temperature sensor 25 can monitor the rotation in real time. The temperature inside the tank is measured and the signal is transmitted to the control module 26. When the temperature reaches the set value, the control module 26 automatically controls the power of the heating wire 14 according to the preset process parameters to realize the automated control of the carburizing process. After the grease separation is completed, the electric push rod 8 is synchronously controlled by the PLC controller 23 to move the adjusting plate 9 and the connecting claw 10 up and down, and make the connecting claw 10 contact the lifting ear 13, thereby raising the carburizing tank body 12 and removing the carburizing tank body 12. The poultry bones inside are then cleaned, and finally the grease is discharged through the drain hole 15, the discharge pipe 16 and the solenoid valve 17.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency oil tank, characterized in that: The system includes a base (1) and a PLC controller (23). A fixed frame (3) is fixedly connected to the upper surface of the base (1). A protective cylinder (4) is fixedly connected to the upper surface of the fixed frame (3). A fixed cylinder (6) is fixedly connected to the upper surface of the fixed frame (3). Two electric push rods (8) are fixedly installed on the upper surface of the base (1). An adjusting plate (9) is fixedly connected to the telescopic ends of the two electric push rods (8). Two connecting claws (10) are fixedly connected to the bottom surface of the adjusting plate (9). Two stabilizing inclined blocks (11) are fixedly connected to the bottom surface of the adjusting plate (9). The side of the two stabilizing inclined blocks (11) that are close to each other is fixedly connected to the side of the connecting claws (10) that are far away from each other. The interior of the fixed cylinder (6) is provided with a carburetor body (12). Two lifting ears (13) are fixedly connected to the inner wall of the carburetor body (12). The lifting ears (13) are adapted to the connecting claws (10). The upper surface of the fixed frame (3) is fixedly connected to the protective cylinder (4). A ring-shaped arrangement of heating wires (14) is fixedly installed on the surface, and the heating wires (14) are located between the fixed cylinder (6) and the protective cylinder (4). The inner bottom wall of the carburetor body (12) is provided with a ring-shaped arrangement of drain holes (15). The bottom surface of the fixed frame (3) is fixedly connected to two discharge pipes (16). The outer surface of each discharge pipe (16) is fixedly connected to a solenoid valve (17). A geared motor (18) is fixedly installed on the bottom surface of the fixed frame (3). (3) The upper surface of the carburetor is fixedly inlaid with a bearing (19). The output end of the geared motor (18) passes through the bearing (19) and extends to the top of the bearing (19). The output end of the geared motor (18) is fixedly connected with a cross block (21). The upper surface of the cross block (21) is in contact with the bottom surface of the carburetor body (12). The bottom surface of the carburetor body (12) is fixedly connected with two sets of right-angle clamps (22). The right-angle clamps (22) are engaged with the cross block (21).

2. The high-efficiency oil tank according to claim 1, characterized in that: The upper surface of the base (1) is provided with two sets of mounting holes (2), and the inner ring of each mounting hole (2) is provided with threads.

3. The high-efficiency oil tank according to claim 1, characterized in that: Two positioning recesses (5) are fixedly connected to the upper surface of the fixing frame (3), and the two positioning recesses (5) are fixedly connected to the outer surface of the protective cylinder (4) on their sides that are close to each other.

4. The high-efficiency oil tank according to claim 1, characterized in that: A sealing ring (7) is provided between the protective cylinder (4) and the fixed cylinder (6). The inner wall of the sealing ring (7) and the outer surface of the sealing ring (7) are fixedly connected to the outer surface of the fixed cylinder (6) and the inner wall of the protective cylinder (4), respectively.

5. The high-efficiency oil tank according to claim 1, characterized in that: A filter rack (20) is fixedly connected to the inner side wall of the carburetor body (12), and the bottom end of the filter rack (20) is fixedly connected to the inner bottom wall of the carburetor body (12).

6. The high-efficiency oil tank according to claim 1, characterized in that: The PLC controller (23) is electrically connected to a real-time detection module (24) via wires. The real-time detection module (24) is electrically connected to a temperature sensor (25) via wires. The real-time detection module (24) is electrically connected to a control module (26) via wires.

Images