A mulberry wine brewing residue removing device
Patent Information
- Application Number
- CN202522195010.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-17
AI Technical Summary
但此类方法分离效率低,尤其对于细小果肉颗粒难以有效拦截,导致桑葚汁含渣量较高,影响后续发酵质量;且滤网易堵塞,需频繁更换或清理,操作繁琐
[0015]The beneficial effects of the slag removal equipment for mulberry wine brewing provided by this utility model are as follows: (1) The slag removal equipment includes an outer box, a centrifuge cylinder and a slag removal component; the top of the outer box is provided with a feed pipe, the bottom of the outer box is provided with a drain port, the centrifuge cylinder is rotatably installed in the outer box, the upper end of the centrifuge cylinder is the feed end, and the lower end of the centrifuge cylinder is provided with a slag discharge port; the side wall of the centrifuge cylinder is provided with multiple centrifuge holes, and the centrifuge cylinder is also wrapped with a centrifuge screen; the outer box is provided with a centrifuge drive component, which is used to drive the centrifuge cylinder to rotate. When this slag removal equipment is in use, the mulberries used for brewing are crushed and fed into the centrifuge drum from the feed end. The centrifugal drive component can drive the centrifuge drum to rotate through the centrifugal drive motor, thereby causing the mulberry juice to pass through the centrifugal screen in the centrifugal hole, flow into the cavity inside the outer box, and be discharged from the drain port. The mulberry residue is blocked by the centrifugal screen and remains in the centrifuge drum, realizing the separation of liquid and residue from the crushed mulberry material. This slag removal equipment can greatly improve the liquid and residue separation efficiency of the crushed mulberry material through centrifugation and reduce the residue content in the mulberry juice.
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Figure CN224728506U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brewing equipment technology, specifically a slag removal device for mulberry wine brewing. Background Technology
[0002] Mulberry wine, a specialty fruit wine, is popular among consumers due to its rich content of anthocyanins, vitamins, and various minerals. During the mulberry wine brewing process, the raw mulberries are crushed, forming a pulpy mixture containing pulp residue. A solid-liquid separation process is needed to remove the solid residue, obtaining clear mulberry juice for subsequent fermentation.
[0003] Currently, common solid-liquid separation methods mainly include filtration and sedimentation. Filtration often uses simple tools such as gauze and filter screens to achieve solid-liquid separation through physical interception. However, this method has low separation efficiency, especially for small fruit pulp particles, resulting in a high residue content in mulberry juice and affecting subsequent fermentation quality. Furthermore, filter screens are prone to clogging, requiring frequent replacement or cleaning, making the operation cumbersome. Sedimentation relies on gravity to allow solid residue to settle naturally. Although it requires no additional power, the separation time is too long (usually several hours to tens of hours), resulting in low production efficiency. It also struggles to completely separate tiny particles suspended in the liquid, limiting the separation effect. In addition, regardless of the separation method used, fruit pulp residue easily remains on the inner walls of the separation equipment, requiring manual disassembly and cleaning, which is time-consuming and labor-intensive. Incomplete cleaning can easily breed microorganisms, affecting equipment hygiene and subsequent production stability. Utility Model Content
[0004] To overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a slag removal device for mulberry wine brewing. This slag removal device can greatly improve the liquid-slag separation efficiency of crushed mulberry material through centrifugation and reduce the slag content in mulberry juice. Furthermore, the slag removal device can thoroughly clean the impurities on the inner wall of the centrifuge cylinder through the slag removal disc and its outer flexible friction layer, ensuring the cleanliness of the inner wall of the centrifuge cylinder. This can improve the convenience of equipment maintenance and the automation level and product quality of mulberry wine brewing.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a slag removal device for mulberry wine brewing, comprising an outer casing, a centrifuge cylinder, and a slag removal component; The outer casing has a feed pipe and a threaded sleeve at the top and a drain port at the bottom. The centrifuge cylinder is rotatably mounted inside the outer casing. The upper end of the centrifuge cylinder is the feed end, and the lower end of the centrifuge cylinder passes through the bottom of the outer casing. The lower end of the centrifuge cylinder has a slag discharge port. The side wall of the centrifuge cylinder has multiple centrifugation holes, and the centrifuge cylinder is also wrapped with a centrifuge screen. The outer casing has a centrifuge drive assembly, which is used to drive the centrifuge cylinder to rotate. The slag removal assembly includes a slag removal motor, a rotary lifting screw, and a slag removal disc. The rotary lifting screw is rotatably mounted inside the threaded sleeve, and its lower end is fixedly connected to the slag removal disc. The slag removal motor is fixed above the outer casing, and a drive sleeve is connected to the lower end of the motor's output shaft. The drive sleeve has a lifting groove on its side wall, and the upper end of the rotary lifting screw is located inside the drive sleeve. A lifting protrusion is provided at the upper end of the rotary lifting screw, and the lifting protrusion slides within the lifting groove. A flexible friction layer is wrapped around the outside of the slag removal disc.
[0006] Furthermore, the slag removal disc is also provided with a feed hole.
[0007] Furthermore, the outer casing is provided with a partition plate, which divides the outer casing cavity into a centrifugal drive chamber and a centrifugal separation chamber, and the centrifugal drive assembly is disposed in the centrifugal drive chamber.
[0008] Furthermore, the centrifugal drive assembly includes a driven gear ring and a centrifugal drive motor. The driven gear ring is fixed to the outer wall of the centrifugal cylinder, and a drive gear is fixedly provided at the end of the output shaft of the centrifugal drive motor. The drive gear meshes with the driven gear ring.
[0009] Furthermore, the centrifugal drive motor is fixed to the partition plate.
[0010] Furthermore, the bottom of the outer casing is provided with a rotating mounting hole, and the lower end of the centrifuge cylinder is a slag discharge pipe, which is rotatably supported in the rotating mounting hole by a rotating bearing.
[0011] Furthermore, a rotating liquid seal ring is also provided inside the rotating mounting hole.
[0012] Furthermore, a fixed cover is provided on the top of the outer casing, and a fixed bracket is fixedly provided on the fixed cover, and the slag removal motor is fixed on the fixed bracket.
[0013] Furthermore, a feeding funnel is fixedly provided at the upper end of the feeding pipe, and the upper end of the feeding funnel is the feeding port.
[0014] Furthermore, an outer sleeve is fixedly provided outside the centrifuge cylinder, and centrifuge holes are provided on the outer sleeve. The centrifuge holes on the outer sleeve and the centrifuge holes on the centrifuge cylinder are aligned one by one, and the centrifuge screen is fixed between the centrifuge cylinder and the outer sleeve.
[0015] The beneficial effects of the slag removal equipment for mulberry wine brewing provided by this utility model are as follows: (1) The slag removal equipment includes an outer box, a centrifuge cylinder and a slag removal component; the top of the outer box is provided with a feed pipe, the bottom of the outer box is provided with a drain port, the centrifuge cylinder is rotatably installed in the outer box, the upper end of the centrifuge cylinder is the feed end, and the lower end of the centrifuge cylinder is provided with a slag discharge port; the side wall of the centrifuge cylinder is provided with multiple centrifuge holes, and the centrifuge cylinder is also wrapped with a centrifuge screen; the outer box is provided with a centrifuge drive component, which is used to drive the centrifuge cylinder to rotate. When this slag removal equipment is in use, the mulberries used for brewing are crushed and fed into the centrifuge drum from the feed end. The centrifugal drive component can drive the centrifuge drum to rotate through the centrifugal drive motor, thereby causing the mulberry juice to pass through the centrifugal screen in the centrifugal hole, flow into the cavity inside the outer box, and be discharged from the drain port. The mulberry residue is blocked by the centrifugal screen and remains in the centrifuge drum, realizing the separation of liquid and residue from the crushed mulberry material. This slag removal equipment can greatly improve the liquid and residue separation efficiency of the crushed mulberry material through centrifugation and reduce the residue content in the mulberry juice.
[0016] (2) The slag removal equipment also includes a slag removal component, which includes a slag removal motor, a rotary lifting screw and a slag removal disc. The rotary lifting screw is rotatably installed in a threaded sleeve. The lower end of the rotary lifting screw is fixedly connected to the slag removal disc. The lower end of the output shaft of the slag removal motor is connected to a drive sleeve. The side wall of the drive sleeve is provided with a lifting groove. The upper end of the rotary lifting screw is located in the drive sleeve. The upper end of the rotary lifting screw is provided with a lifting protrusion. The lifting protrusion slides within the lifting groove. The outer side of the slag removal disc is wrapped with a flexible friction layer. After the mulberry pulp and liquid residue are separated, the slag removal motor drives the drive sleeve to rotate, which in turn drives the rotating lifting screw to rotate. When the lifting screw rotates, its cooperation with the threaded sleeve causes the lifting screw to descend during rotation, thereby causing the slag removal disc to spiral down inside the centrifuge. The slag removal disc, through its outer flexible friction layer, can thoroughly clean the impurities on the inner wall of the centrifuge, preventing mulberry residue from remaining on the inner wall of the centrifuge and ensuring the cleanliness of the inner wall of the centrifuge. This slag removal equipment has an automatic slag removal function, which can greatly reduce the difficulty of cleaning the centrifuge, thereby improving the convenience of equipment maintenance and the automation level and product quality of mulberry wine brewing. Attached Figure Description
[0017] Figure 1 This is a front view of the overall structure of a slag removal device for mulberry wine brewing according to an embodiment of this utility model.
[0018] Figure 2 This is a cross-sectional view of the overall structure of a slag removal device for mulberry wine brewing according to an embodiment of this utility model.
[0019] Figure 3 This is a perspective view of the installation structure of the slag removal component of a slag removal device for mulberry wine brewing, according to an embodiment of this utility model.
[0020] Figure 4This is a rear view of the installation structure of the slag removal component of a slag removal device for mulberry wine brewing according to an embodiment of this utility model.
[0021] Figure 5 This is a schematic diagram of the slag removal component of a slag removal device for mulberry wine brewing according to an embodiment of this utility model.
[0022] In the above diagram: 100-outer casing, 101-drainage port, 110-fixed cover, 111-feed pipe, 112-feed funnel, 120-threaded sleeve, 130-partition plate, 200-centrifuge cylinder, 201-centrifuge hole, 202-slag discharge port, 210-outer sleeve, 220-centrifuge screen, 300-centrifuge drive motor, 301-drive gear, 302-driven gear ring, 400-fixed bracket, 500-slag removal motor, 501-drive sleeve, 502-lifting chute, 600-rotating lifting screw, 601-lifting convex rod, 700-slag removal disc, 701-feed hole, 800-flexible friction layer. Detailed Implementation
[0023] To make the objectives, technical solutions and advantages of this utility model clearer, the embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0024] Please refer to Figures 1 to 5 A slag removal device for mulberry wine brewing includes an outer casing 100, a centrifuge cylinder 200, and a slag removal component.
[0025] The outer casing 100 is provided with multiple support legs at the bottom, and the outer casing 100 is supported on the ground by the support legs. The top of the outer casing 100 is provided with a feed pipe 111 and a threaded sleeve 120, and the bottom of the outer casing 100 is provided with a drain port 101, which is connected to the inner cavity of the outer casing 100.
[0026] The centrifuge cylinder 200 is rotatably mounted inside the outer casing 100. The upper end of the centrifuge cylinder 200 is the feed end, which is open. The lower end of the centrifuge cylinder 200 has a discharge port 202, which is closed during the solid-liquid separation process of the mulberry crushed product. The lower end of the centrifuge cylinder 200 extends out of the outer casing 100. The side wall of the centrifuge cylinder 200 has multiple centrifugation holes 201, and a centrifuge screen 220 is wrapped around it. A centrifugal drive assembly is located inside the outer casing 100, which drives the centrifuge cylinder 200 to rotate. A feed funnel 112 is fixedly mounted on the upper end of the feed pipe 111, and the upper end of the feed funnel 112 is the feed inlet. The mulberry crushed product to be separated can be introduced into the centrifuge cylinder 200 through the feed funnel 112. The centrifugal drive assembly drives the centrifuge cylinder 200 to rotate, which causes the liquid portion (mulberry juice) in the mulberry crushed product to pass through the centrifuge hole 201 and the centrifuge screen 220 into the inner cavity of the outer box 100 and be discharged from the drain port 101.
[0027] The slag removal assembly includes a slag removal motor 500, a rotary lifting screw 600, and a slag removal disc 700. The rotary lifting screw 600 is rotatably mounted inside the threaded sleeve 120, and its lower end is fixedly connected to the slag removal disc 700. The slag removal disc 700 is also provided with a feed hole 701. When the slag removal disc 700 is in its initial position (i.e., at its highest point), the feed hole 701 is aligned with the lower end of the feed pipe 111, ensuring that the crushed mulberry product to be separated can enter the centrifuge drum 200 through the feed pipe 111. During the centrifugal separation process, the slag removal disc 700 also prevents the crushed mulberry product from overflowing from the feed end of the centrifuge drum 200.
[0028] The slag removal motor 500 is fixed above the outer casing 100. A drive sleeve 501 is connected to the lower end of the output shaft of the slag removal motor 500. A lifting groove 502 is provided on the side wall of the drive sleeve 501. The upper end of the rotary lifting screw 600 is located inside the drive sleeve 501. The rotary lifting screw 600 is provided with a lifting protrusion 601, which slides within the lifting groove 502. A flexible friction layer 800, which is a flexible rubber sleeve or a sponge sleeve, is wrapped around the outside of the slag removal disc 700. Rotation of the slag removal motor 500 drives the drive sleeve 501 to rotate. The lifting groove 502 and the lifting... The engaging structure of the convex rod 601 drives the rotating lifting screw 600 to rotate. When the lifting screw 600 rotates, its engaging action with the threaded sleeve 120 causes the lifting screw 600 to descend during rotation, thereby causing the slag removal disc 700 to spirally descend inside the centrifuge cylinder 200. The slag removal disc 700, through its outer flexible friction layer 800, can thoroughly clean the impurities on the inner wall of the centrifuge cylinder 200, preventing mulberry residue from remaining on the inner wall of the centrifuge cylinder 200 and ensuring the cleanliness of the inner wall of the centrifuge cylinder 200. This slag removal equipment has an automatic slag removal function, which can greatly reduce the difficulty of cleaning the centrifuge cylinder 200, thereby improving the convenience of equipment maintenance and the automation level and product quality of mulberry wine brewing.
[0029] In a preferred embodiment, a partition plate 130 is provided inside the outer casing 100, dividing the cavity of the outer casing 100 into a centrifugal drive chamber and a centrifugal separation chamber, wherein the centrifugal drive chamber is located at the top, and the centrifugal drive assembly is disposed within the centrifugal drive chamber. The partition plate 130 has a clearance hole in the middle for the centrifugal cylinder 200 to pass through. The centrifugal drive assembly includes a driven gear ring 302 and a centrifugal drive motor 300. The driven gear ring 302 is fixed to the outer wall of the centrifugal cylinder 200, and a drive gear 301 is fixedly provided at the end of the output shaft of the centrifugal drive motor 300, the drive gear 301 meshing with the driven gear ring 302. The centrifugal drive motor 300 is fixed to the partition plate 130.
[0030] In a preferred embodiment, the outer casing 100 has a rotating mounting hole at its bottom, and the lower end of the centrifuge cylinder 200 is a slag discharge pipe. The slag discharge pipe is rotatably supported in the rotating mounting hole by a rotating bearing, and the lower end of the slag discharge pipe is a slag discharge port. A rotating liquid seal ring is also provided in the rotating mounting hole. The rotating bearing can reduce the frictional resistance when the centrifuge cylinder 200 rotates, and the rotating liquid seal ring prevents liquid leakage from the rotating mounting hole.
[0031] In a preferred embodiment, the outer casing 100 has a fixed cover 110 on top, and a fixed bracket 400 is fixedly mounted on the fixed cover 110. The slag removal motor 500 is fixed to the fixed bracket 400. An outer sleeve 210 is fixedly mounted outside the centrifuge cylinder 200. The outer sleeve 210 has centrifuge holes 201, which are aligned with the centrifuge holes 201 on the centrifuge cylinder 200. A centrifuge screen 220 is fixed between the centrifuge cylinder 200 and the outer sleeve 210.
[0032] The working process of this utility model's slag removal equipment for mulberry wine brewing is as follows: Crushed mulberries are fed into the feeding funnel 112. The crushed mulberry product in the feeding funnel 112 enters the centrifuge cylinder 200 through the feeding pipe 111 and the feeding hole 701 (at this time, the slag discharge port 202 at the lower end of the centrifuge cylinder 200 is closed). The centrifuge motor is started to drive the centrifuge cylinder 200 to rotate. The liquid portion of the crushed mulberry product passes through the centrifuge hole 201 and the centrifuge screen 220 under centrifugal action and enters the inner cavity of the outer casing 100, and is discharged from the liquid discharge port 101. The mulberry residue remains in the centrifuge cylinder 200. After the mulberry product is centrifuged and filtered, the slag discharge port 202 is opened, allowing the mulberry residue to fall out from the slag discharge port 202, and the slag removal process is started. Motor 500 drives drive sleeve 501 to rotate, which in turn drives rotating lifting screw 600 to rotate. When lifting screw 600 rotates, its cooperation with threaded sleeve 120 causes lifting screw 600 to descend during rotation, thereby causing slag removal disc 700 to spirally descend inside centrifuge cylinder 200. Slag removal disc 700 uses its outer flexible friction layer 800 to spirally scrub impurities on the inner wall of centrifuge cylinder 200 (clean water can also be added from feed funnel 112 during this process). This can thoroughly clean the inner wall of centrifuge cylinder 200, prevent mulberry residue from remaining on the inner wall of centrifuge cylinder 200, and ensure the cleanliness of the inner wall of centrifuge cylinder 200. This slag removal equipment has an automatic slag removal function, which can greatly reduce the difficulty of cleaning centrifuge cylinder 200, thereby improving the convenience of equipment maintenance.
[0033] In this document, the directional terms such as "front," "back," "up," and "down" are defined in terms of the location of the components in the accompanying drawings and their relative positions to each other, and are merely for the purpose of clarity and convenience in expressing the technical solution. It should be understood that the use of these directional terms should not limit the scope of protection claimed in this application.
[0034] Where there is no conflict, the above embodiments and features described herein can be combined with each other.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A slag removal device for mulberry wine brewing, characterized in that, The system includes an outer casing (100), a centrifuge cylinder (200), and a slag removal assembly. The outer casing (100) has a feed pipe (111) and a threaded sleeve (120) at the top and a drain port (101) at the bottom. The centrifuge cylinder (200) is rotatably disposed inside the outer casing (100). The upper end of the centrifuge cylinder (200) is the feed end, and the lower end of the centrifuge cylinder (200) passes through the outer casing (100). The lower end of the centrifuge cylinder (200) has a slag discharge port (202). The side wall of the centrifuge cylinder (200) has multiple centrifuge holes (201), and the centrifuge cylinder (200) is also wrapped with a centrifuge screen (220). The outer casing (100) is equipped with a centrifuge drive assembly, which is used to drive the centrifuge cylinder (200) to rotate. The slag removal assembly includes a slag removal motor (500), a rotary lifting screw (600), and a slag removal disc (700). The rotary lifting screw (600) is rotatably disposed within the threaded sleeve (120). The lower end of the rotary lifting screw (600) is fixedly connected to the slag removal disc (700). The slag removal motor (500) is fixed above the outer casing (100). The lower end of the output shaft of the slag removal motor (500) is connected to a drive sleeve (501). The side wall of the drive sleeve (501) is provided with a lifting groove (502). The upper end of the rotary lifting screw (600) is located within the drive sleeve (501). The upper end of the rotary lifting screw (600) is provided with a lifting protrusion (601). The sliding limit of the lifting protrusion (601) is located within the lifting groove (502). The outer side of the slag removal disc (700) is wrapped with a flexible friction layer (800).
2. The mulberry wine brewing and debris removing apparatus according to claim 1, wherein The slag removal disc (700) is also provided with a feed hole (701).
3. The mulberry wine brewing and debris removing apparatus according to claim 1, wherein The outer casing (100) is provided with a partition plate (130), which divides the cavity of the outer casing (100) into a centrifugal drive cavity and a centrifugal separation cavity, and the centrifugal drive assembly is disposed in the centrifugal drive cavity.
4. The mulberry wine brewing and debris removing apparatus according to claim 3, wherein The centrifugal drive assembly includes a driven gear ring (302) and a centrifugal drive motor (300). The driven gear ring (302) is fixed to the outer wall of the centrifugal cylinder (200). A drive gear (301) is fixedly provided at the end of the output shaft of the centrifugal drive motor (300). The drive gear (301) meshes with the driven gear ring (302).
5. The mulberry wine brewing and debris removing apparatus according to claim 4, wherein The centrifugal drive motor (300) is fixed on the partition plate (130).
6. The mulberry wine brewing and debris removing apparatus according to claim 4, wherein The bottom of the outer casing (100) is provided with a rotating mounting hole, and the lower end of the centrifuge cylinder (200) is a slag discharge pipe, which is rotatably supported in the rotating mounting hole by a rotating bearing.
7. The slag removal equipment for mulberry wine brewing according to claim 6, characterized in that, A rotating liquid seal ring is also provided inside the rotating mounting hole.
8. The mulberry wine brewing and debris removing apparatus according to claim 1, wherein The outer casing (100) is provided with a fixed cover (110) on the top, and a fixed bracket (400) is fixed on the fixed cover (110), and the slag removal motor (500) is fixed on the fixed bracket (400).
9. The mulberry wine brewing and debris removing apparatus according to claim 1, wherein The upper end of the feed pipe (111) is fixedly provided with a feed funnel (112), and the upper end of the feed funnel (112) is the feed inlet.
10. The mulberry wine brewing and debris removing apparatus according to claim 1, wherein An outer sleeve (210) is fixedly provided outside the centrifuge cylinder (200). The outer sleeve (210) is provided with centrifuge holes (201). The centrifuge holes (201) on the outer sleeve (210) and the centrifuge holes (201) on the centrifuge cylinder (200) are aligned one by one. The centrifuge screen (220) is fixed between the centrifuge cylinder (200) and the outer sleeve (210).