A multi-stage gradient loft on-line recovery device for down processing

Abstract

The application relates to the down processing technical field and discloses a multi-stage gradient bulkiness online recovery device for down processing, which comprises a bulkiness treatment box, the inside of the bulkiness treatment box is provided with openings on both sides, a first reciprocating lead screw is installed at the upper end of one side of the bulkiness treatment box, a first servo motor is fixedly connected to the front part of the first reciprocating lead screw, a moving block is threadedly connected to the first reciprocating lead screw, an automatic beating assembly is installed at the lower end of the moving block, the front and rear parts of the bottom end of the bulkiness treatment box are rotationally connected with second reciprocating lead screws, through the structures of the beating plate, the moving block, the gear, the half gear and the torsional spring, the agglomerated or lumped areas on the down jacket can be dispersed before the down jacket enters the airflow, the automatic beating function of the beating plate can reduce the labor intensity of the staff, the automatic beating assembly is continuously beaten by the first reciprocating lead screw and the moving block, the down jacket can be comprehensively pretreated and beaten, and the subsequent airflow blowing is facilitated.

Description

Technical Field

[0001] This application relates to the field of down processing technology, and in particular to a multi-level gradient online loft recovery device for down processing. Background Technology

[0002] The loft of down is a crucial indicator of its warmth and comfort. Down, in its natural state, possesses excellent loft, forming multiple air layers to provide superior insulation. However, during harvesting, washing, and transportation, down is easily compressed and clump together, leading to a decrease in loft. This significantly reduces the down's warmth and elasticity, consequently decreasing its comfort. Therefore, restoring the loft of down is essential.

[0003] Currently, the fluffing process for down requires multiple steps, including airflow blowing and heat setting. However, before fluffing, the down is usually manually patted to break up any clumps or clusters so that it can be fully fluffed when blown by airflow. But manual patting is not only inefficient, but it also prevents the down from being placed into the recovery device for airflow blowing and heat setting in a timely manner. Therefore, a multi-level gradient online fluffing recovery device for down processing has been designed to solve the above-mentioned problems. Utility Model Content

[0004] To address this problem, this application provides a multi-level gradient online loft recovery device for down processing.

[0005] The multi-level gradient online loft recovery device for down processing provided in this application adopts the following technical solution: A multi-level gradient online loft recovery device for down processing includes a loft treatment box with openings on both sides. A first reciprocating screw is installed on the upper end of one side of the loft treatment box. A first servo motor is fixedly connected to the front of the first reciprocating screw. A moving block is threadedly connected to the first reciprocating screw. An automatic beating component is installed at the lower end of the moving block. A second reciprocating screw is rotatably connected to both the front and rear ends of the bottom of the loft treatment box. A driving block is threadedly connected to the second reciprocating screw. The lower end of the driving block is slidably connected to the inner wall of the loft treatment box. A clamping component for clamping down pieces is installed at the upper end of the driving block.

[0006] Preferably, the automatic tapping assembly includes a mounting block, which is rotatably mounted on the lower end of a movable block. A tapping plate is fixedly connected to one side of the mounting block, and a rubber pad is installed on the lower end of the tapping plate. Gears are fixedly connected to the front and rear parts of the mounting block, and a half gear meshes with one side of the gear. The half gear is rotatably connected to the lower side wall of the movable block.

[0007] Preferably, the half gears are fixedly connected to a rotating rod on one side close to each other, and the rotating rod is fixedly connected to a double-headed motor through the lower side wall of the moving block.

[0008] Preferably, a torsion spring is fixedly connected to one side of the gear, and the torsion spring is fixedly connected to the side wall of the movable block.

[0009] Preferably, the clamping assembly includes a fixed frame, a driving block is fixedly connected to the lower end of the fixed frame, a support frame is fixedly connected to one side of the upper end of the fixed frame, threaded rods are rotatably connected to both sides of the upper end of the support frame, and a pressure plate is threadedly connected to the threaded rods.

[0010] Preferably, a sliding plate is fixedly connected to the upper end of the movable block, and a fluffing treatment box is slidably connected to the upper end of the sliding plate.

[0011] Preferably, a sprocket is fixedly connected to one side of the second reciprocating screw, a chain is engaged on the sprocket, and a second servo motor is fixedly connected to one side of the second reciprocating screw.

[0012] In summary, this application includes the following beneficial technical effects: In this invention, the structure consisting of a beating plate, a moving block, gears, half gears, and torsion springs can break up clumps or clusters on the down jacket before it enters the airflow. The automatic beating action of the beating plate reduces the labor intensity of workers. Furthermore, the continuous beating action of the automatic beating component driven by the reciprocating screw and the moving block ensures comprehensive pre-treatment and beating of the down jacket to facilitate subsequent airflow. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the main body of the embodiment of the application; Figure 2 This is a cross-sectional structural diagram of the main body of the embodiment of the application; Figure 3 This is a schematic diagram I of the automatic tapping component according to the application embodiment; Figure 4 This is a schematic diagram (II) of the automatic tapping component in the embodiment of the application; Figure 5 This is a schematic diagram of the clamping component in the embodiment of the application.

[0014] Explanation of reference numerals in the attached diagram: 1. Fluffing treatment box; 2. No. 1 reciprocating lead screw; 21. No. 1 servo motor; 3. Moving block; 4. Sliding plate; 5. Mounting block; 6. Beating plate; 7. Gear; 8. Torsion spring; 9. Half gear; 91. Double-headed motor; 10. No. 2 reciprocating lead screw; 11. Sprocket; 12. Chain; 13. No. 2 servo motor; 14. Drive block; 15. Fixing frame; 16. Support frame; 17. Threaded rod; 18. Pressure plate. Detailed Implementation

[0015] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0016] This application discloses a multi-level gradient loft online recovery device for down processing. (Refer to...) Figure 1-3 A multi-level gradient online loft recovery device for down processing includes a loft treatment box 1 with openings on both sides. An airflow blowing area is installed in the middle of the loft treatment box 1, and a fan is installed at its upper end. A heating component is installed on the right side inside the loft treatment box 1 to shape the down garment. A first reciprocating screw 2 is installed at the upper end of one side inside the loft treatment box 1. A first servo motor 21 is fixedly connected to the front of the first reciprocating screw 2. A moving block 3 is threaded onto the first reciprocating screw 2. An automatic beating component is installed at the lower end of the moving block 3. The automatic beating component includes a mounting block 5, which is rotatably mounted on the lower end of the moving block 3. A beating plate 6 is fixedly connected to one side of the mounting block 5. A rubber pad is installed at the lower end of the beating plate 6. Gears 7 are fixedly connected to the front and rear of the mounting block 5. A half gear 9 meshes with one side of the gear 7. The half gear 9 is rotatably connected to the lower side wall of the moving block 3. The half gears 9 are fixedly connected to the rotating rod on one side of each other, and the rotating rod passes through the lower side wall of the moving block 3 and is fixedly connected to the double-headed motor 91.

[0017] When the down jacket moves to the lower end of the automatic beating component, the No. 1 servo motor 21 and the dual-head motor 91 are activated. The No. 1 servo motor 21 drives the No. 1 reciprocating screw 2 to rotate, which in turn drives the moving block 3 to move. The moving block 3 drives the lower beating plate 6 to move. At the same time, the dual-head motor 91 drives the half gear 9 to rotate clockwise. After the half gear 9 rotates one revolution, it drives the gear 7 on one side to rotate. The rotation of the No. 1 gear 7 drives the mounting block 5 to rotate. The mounting block 5 drives the beating plate 6 to rotate counterclockwise and rotate forty degrees before beating the down jacket that is resting at its lower end, breaking up any clumps or clusters on the down jacket.

[0018] By adopting the above technical solution, in order to facilitate the continuous use of the tapping plate 6, a torsion spring 8 is fixedly connected to one side of the gear 7, and the side wall of the moving block 3 is fixedly connected to one side of the torsion spring 8. When the gear 7 drives the mounting block 5 to rotate, it also drives the torsion spring 8 to rotate. When the half gear 9 separates from the gear 7, the torsion spring 8 will drive the gear 7 to rotate back to its original position, and drive the tapping plate 6 to rotate back to its original position, so as to facilitate the continuous use of the tapping plate 6.

[0019] By adopting the above technical solution, in order to facilitate the movement of the down jacket within the fluffing treatment box 1, a second reciprocating screw 10 is rotatably connected to both the front and rear parts of the bottom end of the fluffing treatment box 1. A drive block 14 is threaded onto the second reciprocating screw 10, and the lower end of the drive block 14 is slidably connected to the inner wall of the fluffing treatment box 1. A clamping assembly for clamping down pieces is installed on the upper end of the drive block 14. A sprocket 11 is fixedly connected to one side of the second reciprocating screw 10, and a chain 12 meshes with the sprocket 11. A second servo motor 13 is fixedly connected to one side of the second reciprocating screw 10. The second servo motor 13 can be started to drive the second reciprocating screw 10 on one side to rotate. The second reciprocating screw 10 on one side drives the second reciprocating screw 10 on the other side to rotate through the meshing of the sprocket 11 and the chain 12, so that the drive blocks 14 on both sides move simultaneously, facilitating the transport of the clamping assembly and the clamped down jacket.

[0020] The clamping assembly includes a fixed frame 15, with a drive block 14 fixedly connected to the lower end of the fixed frame 15, and a support frame 16 fixedly connected to one side of the upper end of the fixed frame 15. Threaded rods 17 are rotatably connected to both sides of the upper end of the support frame 16, and pressure plates 18 are threaded onto the threaded rods 17. In use, the two ends of the down jacket are placed on the support frame 16, and then the threaded rods 17 are rotated while holding the pressure plates 18, causing the threaded rods 17 to drive the pressure plates 18 to descend, pressing down on the down jacket.

[0021] The upper end of the movable block 3 is fixedly connected to the sliding plate 4, and the upper end of the sliding plate 4 is slidably connected to the fluffing treatment box 1 to facilitate the stable movement of the movable block 3.

[0022] The implementation principle of the multi-level gradient loft online recovery device for down processing in this embodiment is as follows: Place both ends of the down jacket on the support frame 16, then rotate the threaded rod 17 while holding the pressure plate 18. The threaded rod 17 causes the pressure plate 18 to descend, pressing down on the down jacket. Then, start the second servo motor 13, which drives the second reciprocating lead screw 10 to rotate. The reciprocating lead screw 10 then moves the driving block 14, which in turn moves the upper support frame 16. When the support frame 16 reaches the lower end of the striking plate 6, the first servo motor 21 and the dual-head motor 91 are started. The first servo motor 21 drives the first reciprocating lead screw 2 to rotate, which in turn moves the moving block 3. The moving block 3 then moves the lower striking plate 6. Simultaneously, the dual-head motor 91 drives the half-gear 9 to rotate clockwise. After one revolution, the half-gear 9 drives one side gear 7 to rotate. The first gear 7 rotates, causing the torsion spring 8 to rotate, which in turn causes the mounting block 5 to rotate. The mounting block 5 then causes the beating plate 6 to rotate counterclockwise and forty degrees before beating the down jacket below it, breaking up any clumps or clusters on the down jacket. After rotation, the torsion spring 8 rotates back to its original position, causing the gear 7 to rotate back to its original position, and the beating plate 6 rotates clockwise to return to its original position. Then, the first reciprocating screw 2 continues to drive the moving block 3 to move, and the half gear 9 continues to drive the gear 7 to rotate. The torsion spring 8 is used again to drive the gear 7 and the beating plate 6 to return to their original positions. This process is repeated to continuously beat all areas of the down jacket, ensuring that the down jacket is fully pre-treated and beaten to facilitate subsequent airflow blowing. After beating is completed, the driving block 14 can be used to drive the support frame 16 to move, and the down jacket can be moved into the airflow treatment and heating and shaping components for the recovery of its loft.

[0023] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0024] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A multi-level gradient loft online recovery device for down processing, characterized in that: The device includes a fluffing treatment box (1), which has openings on both sides. A first reciprocating screw (2) is installed on the upper part of one side of the fluffing treatment box (1). A first servo motor (21) is fixedly connected to the front of the first reciprocating screw (2). A moving block (3) is threaded onto the first reciprocating screw (2). An automatic tapping component is installed at the lower end of the moving block (3). A second reciprocating screw (10) is rotatably connected to the front and rear parts of the bottom of the fluffing treatment box (1). A driving block (14) is threaded onto the second reciprocating screw (10). The lower end of the driving block (14) is slidably connected to the inner wall of the fluffing treatment box (1). A clamping component for clamping down pieces is installed at the upper end of the driving block (14).

2. The multi-level gradient loft online recovery device for down processing according to claim 1, characterized in that: The automatic tapping assembly includes a mounting block (5), which is rotatably mounted on the lower end of a moving block (3). A tapping plate (6) is fixedly connected to one side of the mounting block (5), and a rubber pad is installed on the lower end of the tapping plate (6). A gear (7) is fixedly connected to the front and rear parts of the mounting block (5), and a half gear (9) meshes with one side of the gear (7). The half gear (9) is rotatably connected to the lower side wall of the moving block (3).

3. The multi-level gradient loft online recovery device for down processing according to claim 2, characterized in that: The half gears (9) are fixedly connected to a rotating rod on one side close to each other, and the rotating rod is fixedly connected to a double-headed motor (91) through the lower side wall of the moving block (3).

4. The multi-level gradient loft online recovery device for down processing according to claim 2, characterized in that: One side of the gear (7) is fixedly connected to a torsion spring (8), and one side of the torsion spring (8) is fixedly connected to the side wall of the moving block (3).

5. The multi-level gradient loft online recovery device for down processing according to claim 1, characterized in that: The clamping assembly includes a fixed frame (15), a drive block (14) is fixedly connected to the lower end of the fixed frame (15), a support frame (16) is fixedly connected to one side of the upper end of the fixed frame (15), threaded rods (17) are rotatably connected to both sides of the upper end of the support frame (16), and a pressure plate (18) is threadedly connected to the threaded rods (17).

6. The multi-level gradient loft online recovery device for down processing according to claim 1, characterized in that: The upper end of the moving block (3) is fixedly connected to the sliding plate (4), and the upper end of the sliding plate (4) is slidably connected to the fluffing treatment box (1).

7. The multi-level gradient loft online recovery device for down processing according to claim 1, characterized in that: A sprocket (11) is fixedly connected to one side of the second reciprocating screw (10), and a chain (12) is engaged on the sprocket (11). A second servo motor (13) is fixedly connected to one side of the second reciprocating screw (10).

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