Non-contact sewing apparatus thread displacement detection device
Patent Information
- Application Number
- CN202521992184.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-16
AI Technical Summary
1、接触磨损:传感器与缝纫线直接接触,长期使用易导致线体磨损、传感器精度下降;
[0015] The beneficial technical effects of this utility model are as follows: by coaxially aligning the upper and lower thread guide rings, a slender channel is formed for a single sewing thread to pass through, ensuring that the sewing thread passes through in the center and that the sewing thread does not vibrate or come into contact with the line displacement detection module inside the housing when it moves. Furthermore, by setting the thread guide notch, the line displacement detection module can detect the sewing thread passing through the thread guide notch, thereby limiting the movement path of the sewing thread and forming an effective area for optical detection, improving the detection accuracy of the overall structure, and ensuring high reliability of the overall structure.
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Figure CN224728733U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sewing machine technology, specifically to a non-contact sewing equipment line displacement detection device. Background Technology
[0002] During the operation of sewing equipment, the stability of thread supply directly affects sewing quality and efficiency. Traditional thread supply detection methods mostly use mechanical contact sensors (such as roller type and pressure-sensitive type), which have the following drawbacks: 1. Contact wear: The sensor is in direct contact with the sewing thread, and long-term use can easily lead to thread wear and a decrease in sensor accuracy; 2. Detection blind zone: The contact structure cannot adapt to the high-speed movement of the line and is easily affected by tension fluctuations and line vibration, resulting in detection errors.
[0003] With the development of optical imaging technology, contactless inspection has become a trend. However, existing technologies lack dedicated optical inspection structures for sewing equipment thread supply scenarios, especially in terms of thread inlet path design and optical lens coordination, which limits the accuracy and reliability of inspection. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a non-contact sewing equipment line displacement detection device to solve the above problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a non-contact sewing equipment line displacement detection device, characterized in that: it includes a housing, the housing has a receiving cavity, and a line displacement detection module is arranged in the receiving cavity, the line displacement detection module being used to detect the forward and backward movement of the line.
[0006] Furthermore, the shell is equipped with a cover.
[0007] Furthermore, the linear displacement detection module includes a linear displacement detection sensor and a line-passing part, with the linear displacement detection sensor disposed within the receiving cavity.
[0008] Furthermore, the wire guide section includes an upper wire guide ring and a lower wire guide ring.
[0009] Furthermore, a wire pass-through gap is provided on the lower wire pass-through ring.
[0010] Furthermore, the cable guide section includes a cable guide block, which is provided with a cable guide port and a cable outlet.
[0011] Furthermore, the cable guide section includes a cable guide port and a cable outlet.
[0012] Furthermore, the cable passage port is equipped with a cable passage ring, and the cable exit port is equipped with a cable exit ring.
[0013] Furthermore, a detection notch is provided between the wire guide block and the wire outlet.
[0014] Furthermore, the linear displacement detection sensor is an optical sensor.
[0015] The beneficial technical effects of this utility model are as follows: by coaxially aligning the upper and lower thread guide rings, a slender channel is formed for a single sewing thread to pass through, ensuring that the sewing thread passes through in the center and that the sewing thread does not vibrate or come into contact with the line displacement detection module inside the housing when it moves. Furthermore, by setting the thread guide notch, the line displacement detection module can detect the sewing thread passing through the thread guide notch, thereby limiting the movement path of the sewing thread and forming an effective area for optical detection, improving the detection accuracy of the overall structure, and ensuring high reliability of the overall structure. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention; Figure 2 This is an exploded view of the overall structure of Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the overall structure of Embodiment 2 of this utility model; Figure 4 This is an exploded view of the overall structure of Embodiment 2 of this utility model; Figure 5 This is a schematic diagram of the cable outlet structure of Embodiment 2 of this utility model; Figure 6 This is a schematic diagram of the cable outlet structure of Embodiment 3 of this utility model; Figure 7 This is an exploded view of the overall structure of Embodiment 3 of this utility model.
[0017] Reference numerals: 1. Housing; 10. Receiving cavity; 2. Cover; 3. Linear displacement detection module; 30. Linear displacement detection sensor; 31. Thread guide section; 311. Upper thread guide ring; 312. Lower thread guide ring; 313. Thread guide notch; 314. Thread guide block; 315. Thread guide opening; 316. Thread outlet; 317. Thread guide ring; 318. Thread outlet ring; 319. Detection notch; 40. Sewing thread. Detailed Implementation
[0018] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0019] Example 1, referring to Figure 1-2 As shown, a non-contact sewing equipment line displacement detection device is provided, characterized in that: it includes a housing 1, the housing 1 is provided with a cover 2, the housing 1 has a receiving cavity 10, and a line displacement detection module 3 is provided in the receiving cavity 10. The line displacement detection module 3 is used to detect the forward and backward movement of the thread. The line displacement detection module 3 includes a line displacement detection sensor 30 and a thread guide part 31. The line displacement detection sensor 30 is disposed in the receiving cavity 10. In use, the installation of the housing 1 and the cover 2 prevents dust and particles outside the housing 1 from entering the interior of the housing 1 and affecting the line displacement detection module 3, thereby ensuring the detection accuracy of the line displacement detection module 3 in the receiving cavity 10 inside the housing 1.
[0020] The thread guide section 31 includes an upper thread guide ring 311 and a lower thread guide ring 312. The lower thread guide ring 312 is provided with a thread guide notch 313. In use, the upper thread guide ring 311 and the lower thread guide ring 312 are coaxially aligned to form a long and narrow channel through which a single sewing thread 40 passes, ensuring that the sewing thread 40 passes through in the center and that the sewing thread 40 does not make contact with the line displacement detection module 3 provided in the housing 1 during movement. Furthermore, the thread guide notch 313 enables the line displacement detection module 3 to detect the sewing thread 40 passing through the thread guide notch 313, thereby limiting the movement path of the sewing thread 40 and forming an effective area for optical detection, improving the detection accuracy of the overall structure and ensuring high reliability of the overall structure.
[0021] like Figure 3-5 The following is Embodiment 2 of this utility model. The difference between Embodiment 2 and Embodiment 1 is that the wire guide section 31 includes a wire guide block 314, which is disposed on the cover 2. The wire guide block 314 has a wire guide opening 315 and a wire outlet 316. The wire guide opening 315 has a wire guide ring 317, and the wire outlet 316 has a wire outlet ring 318. A detection notch 319 is provided between the wire guide block 314 and the wire guide opening 315 and the wire outlet 316. The displacement detection sensor is an optical sensor. In use, the wire guide ring 318... The 7 is coaxially aligned with the thread exit ring 318 to form a slender channel through which a single sewing thread 40 passes, ensuring that the sewing thread 40 passes through in the center and that the sewing thread 40 does not make contact with the line displacement detection module 3 inside the housing 1 during movement. Then, through the setting of the detection notch 319, the line displacement detection module 3 detects the sewing thread 40 passing through the detection notch 319, thereby limiting the movement path of the sewing thread 40 and forming an effective area for optical detection, improving the detection accuracy of the overall structure and ensuring high reliability of the overall structure.
[0022] like Figure 6-7The following is Embodiment 3 of this utility model. The difference between Embodiment 2 and Embodiment 3 is that the wire guide 31 includes a wire guide port 315 and a wire outlet 316, which are respectively disposed on opposite sides of the housing 1. The wire guide port 315 is provided with a wire guide ring 317, and the wire outlet 316 is provided with a wire outlet ring 318. The wire guide block 314 is placed between the wire guide port 315 and the wire outlet 316 and is provided with a detection notch 319. The displacement detection sensor is an optical sensor. In use, the wire guide ring 318 is used to detect the displacement of the wire through the wire guide ring 316. The 7 is coaxially aligned with the thread exit ring 318 to form a slender channel through which a single sewing thread 40 passes, ensuring that the sewing thread 40 passes through in the center and that the sewing thread 40 does not make contact with the line displacement detection module 3 inside the housing 1 during movement. Then, through the setting of the detection notch 319, the line displacement detection module 3 detects the sewing thread 40 passing through the detection notch 319, thereby limiting the movement path of the sewing thread 40 and forming an effective area for optical detection, improving the detection accuracy of the overall structure and ensuring high reliability of the overall structure.
[0023] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A non-contact sewing equipment linear displacement detection device, characterized in that: Includes a housing (1), the housing (1) having a receiving cavity (10), and a linear displacement detection module (3) is provided in the receiving cavity (10), the linear displacement detection module (3) being used to detect the forward and backward movement of the line.
2. The non-contact sewing equipment linear displacement detection device according to claim 1, characterized in that: The housing (1) is provided with a cover (2).
3. The non-contact sewing equipment linear displacement detection device according to claim 1, characterized in that: The linear displacement detection module (3) includes a linear displacement detection sensor (30) and a line-passing part (31), and the linear displacement detection sensor (30) is disposed in the receiving cavity (10).
4. The non-contact sewing equipment linear displacement detection device according to claim 3, characterized in that: The wire guide section (31) includes an upper wire guide ring (311) and a lower wire guide ring (312).
5. The non-contact sewing equipment linear displacement detection device according to claim 4, characterized in that: The lower wire loop (312) is provided with a wire notch (313).
6. The non-contact sewing equipment linear displacement detection device according to claim 3, characterized in that: The wire guide section (31) includes a wire guide block (314), which is provided with a wire guide port (315) and a wire outlet (316).
7. The non-contact sewing equipment linear displacement detection device according to claim 3, characterized in that: The wire guide section (31) includes a wire guide port (315) and a wire outlet (316).
8. A non-contact sewing equipment linear displacement detection device according to claim 6 or 7, characterized in that: The cable passage (315) is provided with a cable loop (317), and the cable outlet (316) is provided with a cable outlet loop (318).
9. A non-contact sewing equipment linear displacement detection device according to claim 6, characterized in that: The wire guide block (314) is positioned between the wire guide port (315) and the wire outlet (316) and has a detection notch.
10. A non-contact sewing equipment linear displacement detection device according to claim 3, characterized in that: The linear displacement detection sensor (30) is an optical sensor.