Dyeing machine with energy-saving function
Patent Information
- Application Number
- CN202521857195.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0004]本实用新型的目的在于提供一种具有节能功能的染色机,以解决上述背景技术中提出的染色机在进行染色时,布料由于吸水的原因,往往有较多的染料吸附在布料表面,这些染料被布料带出染色机,从而导致染料消耗加速造成不必要的浪费等问题
1、本实用新型利用挤压板、挤压条从染色后的布料上下放对布料进行压紧,将布料中染色后吸收的多余染料进行挤出,避免染料随着布料离开染色机,从而避免染料不必要的浪费,从而降低染色机的染料消耗,降低染色剂使用成本;
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Figure CN224728760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dyeing machine technology, specifically to a dyeing machine with energy-saving function. Background Technology
[0002] A dyeing machine is an industrial device that achieves dyeing through a mechanical structure. It is mainly used in textile material processing and biomedical fields. In the textile field, it is made entirely of stainless steel and includes types such as rope dyeing and flat-width pad dyeing. The dyeing machine achieves dyeing by controlling the contact between the dye liquor and the material through a mechanical structure. The core elements include: liquor ratio control, circulation system, and tension adjustment.
[0003] When dyeing, the fabric absorbs water, and a lot of dye is often adsorbed on the surface of the fabric. This dye is carried out of the dyeing machine by the fabric, which leads to accelerated dye consumption and unnecessary waste. Therefore, it does not meet the existing needs. To address this, we have proposed a dyeing machine with energy-saving functions. Utility Model Content
[0004] The purpose of this invention is to provide a dyeing machine with energy-saving function to solve the problems mentioned in the background art, such as the fact that when dyeing, the fabric absorbs water and a lot of dye is often adsorbed on the surface of the fabric, and the dye is carried out of the dyeing machine by the fabric, which leads to accelerated dye consumption and unnecessary waste.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dyeing machine with energy-saving function, including a dyeing tank, wherein two symmetrically distributed positioning plug rods are fixed inside the dyeing tank, and an extrusion plate is rotatably installed on the outer side of each of the two positioning plug rods. An elastic snap-fit piece is detachably snapped onto the outer side of the ends of the two extrusion plates. An extrusion strip is fixed on the outer surface of the bottom end of the extrusion plate. Both the extrusion strip and the extrusion plate are hook-shaped and made of elastic plastic. The outer surfaces of the extrusion strip and the extrusion plate are smooth and burr-free.
[0006] Preferably, both ends of the extrusion plate are provided with insertion slots, and the elastic snap-fit piece is V-shaped and the end of the elastic snap-fit piece is inserted into the inside of the insertion slot.
[0007] Preferably, the elastic snap-fit piece is made of spring steel and is stamped, and both ends of the elastic snap-fit piece are inclined inward at a 15-degree angle.
[0008] Preferably, two sets of support blocks are fixed on the upper surface of the dyeing pool, and a support shaft is rotatably installed between the two support blocks in each set. A guide support roller is fixed on the outer side of the support shaft.
[0009] Preferably, the dyeing pool is equipped with three supporting shafts, one of which is positioned higher than the other two, with the higher-positioned shaft located in the middle.
[0010] Preferably, a transmission roller is fixed to the outside of the supporting shaft, and the transmission roller and the guide support roller have the same length.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model utilizes an extrusion plate and extrusion strip to press the dyed fabric from above and below, squeezing out the excess dye absorbed by the fabric after dyeing, preventing the dye from leaving the dyeing machine with the fabric, thus avoiding unnecessary waste of dye, reducing dye consumption of the dyeing machine, and reducing the cost of dyeing agent. 2. This utility model utilizes the inclined end of the elastic snap-fit piece to insert into the inner side of the insertion groove, thereby causing the elastic snap-fit piece to press the two extrusion plates against the fabric, thereby causing the extrusion plates to squeeze out excess dye from the fabric. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the dyeing pool of this utility model; Figure 3 This is a cross-sectional view of the dyeing pool of this utility model; Figure 4 for Figure 3 Enlarged view of the structure at point A in the middle.
[0013] In the diagram: 1. Dyeing pool; 2. Guide support roller; 3. Support shaft; 4. Support block; 5. Transmission roller; 6. Elastic snap-fit piece; 7. Extrusion plate; 8. Insertion groove; 9. Positioning insertion rod; 10. Extrusion strip. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] like Figures 1 to 4As shown, an energy-saving dyeing machine includes a dyeing tank 1. Inside the dyeing tank 1, two symmetrically distributed positioning plug-in rods 9 are fixed. An extrusion plate 7 is rotatably installed on the outer side of each of the two positioning plug-in rods 9. An elastic snap-fit piece 6 is detachably snapped onto the outer side of the ends of the two extrusion plates 7. An extrusion strip 10 is fixed on the outer surface of the bottom end of the extrusion plate 7. Both the extrusion strip 10 and the extrusion plate 7 are hook-shaped and made of elastic plastic. The outer surfaces of the extrusion strip 10 and the extrusion plate 7 are smooth and burr-free. The extrusion plate 7 and the extrusion strip 10 are used to press the dyed fabric from above and below, squeezing out the excess dye absorbed by the fabric after dyeing, and preventing the dye from leaving the dyeing machine with the fabric.
[0016] Both ends of the extrusion plate 7 are provided with insertion slots 8. The elastic snap-fit piece 6 is V-shaped and its end is inserted into the insertion slot 8. The elastic snap-fit piece 6 is made of spring steel and is stamped. Both ends of the elastic snap-fit piece 6 are inclined inward at a 15-degree angle. By inserting the inclined end of the elastic snap-fit piece 6 into the insertion slot 8, the elastic snap-fit piece 6 presses the two extrusion plates 7 against the fabric, thereby squeezing out the excess dye from the fabric.
[0017] Two sets of support blocks 4 are fixed on the upper surface of the dyeing pool 1. A support shaft 3 is rotatably installed between the two support blocks 4 in each set. A guide support roller 2 is fixed on the outside of the support shaft 3. Three support shafts are rotatably installed inside the dyeing pool 1. One support shaft is positioned higher than the other two support shafts, and the higher support shaft is located in the middle. A transmission roller 5 is fixed on the outside of the support shaft. The transmission roller 5 and the guide support roller 2 are of the same length. The guide support roller 2 and the transmission roller 5 are used to support and adjust the tension of the dyed fabric, so that the fabric is completely immersed in the dyeing agent and the fabric is completely dyed.
[0018] Working Principle: When dyeing fabric using a dyeing machine, the fabric first passes over the outer surface of the guide support roller 2 and the transmission roller 5, and sufficient dye is injected into the dyeing pool 1 to completely immerse the transmission roller 5. Then, the fabric is driven to slide outside the guide support roller 2 and the transmission roller 5 by the fabric winding or conveying structure. When the fabric passes over the outer surface of the transmission roller 5, it is completely immersed in the dye. After absorbing the dye, the fabric is dyed. When the dyed fabric moves out of the dyeing pool 1 through the transmission roller 5, it passes between two extrusion plates 7. Since the ends of the two extrusion plates 7 are locked by elastic snap-fit pieces 6, the extrusion plates 7 and extrusion strips 10 press the fabric tightly. When the pressed fabric passes through the extrusion plates 7 and extrusion strips 10, the extrusion plates 7 and extrusion strips 10 squeeze the fabric, squeezing out the excess dye absorbed by the fabric after dyeing, preventing the dye from leaving the dyeing machine with the fabric, thus avoiding unnecessary waste of dye, reducing the dye consumption of the dyeing machine, and reducing the cost of dyeing agent.
[0019] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A dyeing machine with energy-saving function, comprising a dyeing tank (1), characterized in that: The dyeing pool (1) has two symmetrically distributed positioning plug rods (9) fixed inside. Each of the two positioning plug rods (9) is rotatably mounted with an extrusion plate (7). Each of the two extrusion plates (7) has an elastic snap-fit piece (6) detachably snap-fitted onto the outer side of its end. An extrusion strip (10) is fixed to the outer surface of the bottom end of the extrusion plate (7). Both the extrusion strip (10) and the extrusion plate (7) are hook-shaped and made of elastic plastic. The outer surfaces of the extrusion strip (10) and the extrusion plate (7) are smooth and burr-free.
2. The dyeing machine with energy-saving function according to claim 1, characterized in that: Both ends of the extrusion plate (7) are provided with insertion slots (8), and the elastic snap-fit piece (6) is V-shaped and the end of the elastic snap-fit piece (6) is inserted into the inside of the insertion slot (8).
3. A dyeing machine with energy-saving function according to claim 2, characterized in that: The elastic snap-fit piece (6) is made of spring steel and is stamped and formed, and the two ends of the elastic snap-fit piece (6) are inclined inward at a 15-degree angle.
4. A dyeing machine with energy-saving function according to claim 1, characterized in that: Two sets of support blocks (4) are fixed on the upper surface of the dyeing pool (1). A support shaft (3) is rotatably installed between the two support blocks (4) in each set. A guide support roller (2) is fixed on the outside of the support shaft (3).
5. A dyeing machine with energy-saving function according to claim 4, characterized in that: The dyeing pool (1) is equipped with three supporting shafts, one of which is positioned higher than the other two, and the higher-positioned supporting shaft is located in the middle.
6. A dyeing machine with energy-saving function according to claim 5, characterized in that: A transmission roller (5) is fixed to the outside of the support shaft, and the transmission roller (5) and the guide support roller (2) have the same length.