A baking setting equipment for PCM fabric production
Patent Information
- Application Number
- CN202521955150.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-10-08
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0003]PCM面料制备玩出,需要送入烘焙定型装置进行定型处理,使得面料的幅宽得到固定;然而,现有的烘焙定型装置通过皮带或者链条运送面料,烘焙定型装置的皮带或者链条宽度为固定的,导致烘焙定型装置只能对固定幅宽的面料进行定型操作,兼容性较差,影响PCM面料的生产效率
[0018] Compared with the prior art, the beneficial effects of this utility model are reflected in the following aspects:
Smart Images

Figure CN224728772U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of textile production equipment, specifically to a baking and setting equipment for PCM fabric production. Background Technology
[0002] PCM fabric is a functional textile made using phase change material technology. Phase change materials can absorb or release a large amount of heat energy at specific temperatures. This characteristic gives PCM fabric excellent temperature regulation capabilities. In the clothing industry, PCM technology can be used to manufacture garments that can automatically adjust their temperature according to changes in body temperature, thereby improving wearing comfort.
[0003] After PCM fabric is produced, it needs to be sent to a baking and setting device for setting to fix the fabric width. However, existing baking and setting devices transport the fabric by belt or chain, and the width of the belt or chain is fixed. This means that the baking and setting device can only perform setting operations on fabrics with a fixed width, resulting in poor compatibility and affecting the production efficiency of PCM fabric. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a baking and setting device for PCM fabric production.
[0005] The technical solution of this utility model is: a baking and shaping equipment for PCM fabric production, including a heating component, a conveying component and a fixing component; the heating component includes a heating box and an electric heater disposed inside the heating box;
[0006] The conveying assembly includes a worktable located at the top of the heating box, a mounting housing located at the top of the worktable, two connecting shafts that are rotatably engaged inside the mounting housing, two rotating wheels that are respectively mounted on the two connecting shafts, a conveyor belt that is respectively sleeved on the two rotating wheels on the same side of the two connecting shafts, and a conveying motor that provides power to one of the connecting shafts.
[0007] The fixing assembly includes guide rods disposed on both sides inside the mounting housing and compression seats that are slidably engaged with the two guide rods respectively; each guide rod is fitted with a first compression spring that abuts against the upper end face of the compression seat at the corresponding position.
[0008] Furthermore, both sides of the mounting housing are equipped with width adjustment plates; a sliding rod is provided at the bottom of the mounting housing to slide and engage with the width adjustment plates; each rotating wheel is slidably engaged with the connecting shaft at its corresponding position, and each rotating wheel is evenly engaged with the width adjustment plates at the external position; two guide rods are respectively provided on the two width adjustment plates; a rack is provided at the top of each of the two width adjustment plates, penetrating the mounting housing and slidably engaged with it; a bracket is provided at the top of the mounting housing; an adjustment rod is rotatably engaged on the bracket, and an adjustment gear is provided at the bottom of the adjustment rod to mesh with the two racks respectively; a first locking screw is threaded on the outer wall of the adjustment rod to engage with the upper end face of the bracket;
[0009] Note: By setting a width adjustment plate, the distance between the two sets of conveyor belts and the extrusion seat can be easily adjusted, thus enabling this utility model to be applied to the baking and shaping treatment of PCM fabrics with different widths, improving the compatibility of the equipment.
[0010] Furthermore, friction blocks are provided on the outer wall of the conveyor belt and the bottom surface of the extrusion seat;
[0011] Note: By setting up membrane blocks, the fixing effect of the conveyor belt and extrusion seat on the PCM fabric is improved, the flatness of the PCM fabric is improved, and thus the shaping effect of the PCM fabric is improved.
[0012] Furthermore, the heating box is covered with an insulation sleeve;
[0013] Note: By installing an insulation jacket, heat loss from the heating chamber can be prevented, reducing energy consumption and improving operational safety.
[0014] Furthermore, a traction assembly is provided at the front end of the upper surface of the worktable. The traction assembly includes a guide sleeve disposed on the upper surface of the worktable, movable seats that are slidably engaged with both sides inside the guide sleeve, rotating rollers that are parallel to each other on the two movable seats, and adjusting screws that are rotatably engaged with the guide sleeve and threadedly connected to the two movable seats respectively. The ends of the rotating rollers are slidably engaged with the movable seats, and a second compression spring is provided inside the movable seats on the side of the two rotating rollers that is far apart from each other. The threads on the two movable seats have opposite directions of rotation. A second locking screw that can engage with the outer wall of the guide sleeve is threadedly connected to the outer wall of the adjusting screw.
[0015] Instructions: When using, adjust the distance between the two moving seats by adjusting the screw according to the width of the PCM fabric, and lock the adjusting screw with the second locking screw; then fix both sides of the PCM fabric between the two sets of rotating rollers, and the two sets of rotating rollers move closer to each other under the action of the second compression spring to fix the PCM fabric; thus, the PCM fabric remains flat under the action of traction when passing through the conveyor assembly.
[0016] The method of using this utility model is as follows:
[0017] In use, the distance between the two moving seats is adjusted by adjusting the screw according to the width of the PCM fabric. Rotating the adjusting rod moves the two racks via the adjusting gear, causing the width adjusting plate to move on the sliding rod, which in turn moves the two sets of rotating wheels and the extrusion seats synchronously. The first locking screw locks the adjusting rod. Then, the two sides of the PCM fabric are passed through the two sets of rotating rollers and placed between the conveyor belt and the extrusion seats. The two sets of rotating rollers move closer together under the action of the second compression spring, fixing the PCM fabric. The two extrusion seats move closer to the corresponding conveyor belts under the action of the first compression spring. The electric heater and conveyor motor are turned on, and the conveyor motor drives the connecting shaft to rotate, causing the PCM fabric to move along the worktable under the action of the conveyor belt and the extrusion seats. The electric heater then bakes and shapes the PCM fabric.
[0018] Compared with the prior art, the beneficial effects of this utility model are reflected in the following aspects:
[0019] First, this utility model utilizes the combined action of the conveying component and the fixing component to keep the PCM fabric flat throughout the baking process, which is beneficial to improving the baking and shaping effect of the PCM fabric; at the same time, this utility model can perform continuous baking and shaping of PCM, which has extremely high work efficiency.
[0020] Secondly, this utility model utilizes a wide-width adjustment plate to adjust the distance between the two sets of conveyor belts and the extrusion seat, enabling it to be applicable to the baking and shaping of PCM fabrics with different widths, thus improving the compatibility of the equipment.
[0021] Third, in the baking and setting process of PLC fabric, this invention uses a traction component to apply a certain tension to the PCM fabric, which further improves the setting effect of the PCM fabric. Attached Figure Description
[0022] Figure 1 This is a longitudinal sectional view of the present invention;
[0023] Figure 2 This is the front view of this utility model;
[0024] Figure 3 This is a schematic diagram showing the connection between the conveying component and the width adjustment plate of this utility model;
[0025] Figure 4 This is a schematic diagram showing the connection between the width adjustment plate and the mounting shell of this utility model;
[0026] Figure 5 This is a schematic diagram showing the connection between the traction component and the worktable of this utility model;
[0027] Among them, 1-heating component, 10-heating box, 11-electric heater, 2-transfer component, 20-workbench, 21-mounting housing, 22-connecting shaft, 23-rotating wheel, 24-conveyor belt, 240-friction block, 25-transfer motor, 3-fixing component, 30-guide rod, 300-first compression spring, 31-pressing seat, 4-wide adjustment plate, 40-sliding rod, 41-rack, 42-bracket, 43-adjusting rod, 430-adjusting gear, 431-first locking screw, 5-traction component, 50-guide sleeve, 51-moving seat, 510-second compression spring, 52-rotating roller, 53-adjusting screw, 530-second locking screw. Detailed Implementation
[0028] Example 1
[0029] like Figure 1 The baking and shaping equipment for PCM fabric production shown includes a heating component 1, a conveying component 2 disposed on the heating component 1, and a fixing component 3 disposed on the conveying component 2; the heating component 1 includes a heating chamber 10 and an electric heater 11 disposed inside the heating chamber 10;
[0030] like Figure 1 , 2 As shown in Figure 3, the conveying assembly 2 includes a worktable 20 disposed on the upper end of the heating box 10 and in communication with the heating box 10, a mounting housing 21 disposed on the upper end of the worktable 20, two connecting shafts 22 respectively rotatably engaged inside the mounting housing 21, rotating wheels 23 respectively disposed on the two connecting shafts 22, a conveyor belt 24 respectively sleeved on the two rotating wheels 23 on the same side of the two connecting shafts 22, and a conveying motor 25 disposed on the side wall of the mounting housing 21 and providing power to one of the connecting shafts 22;
[0031] like Figure 1 , 3 As shown, the fixing component 3 includes guide rods 30 disposed on both sides inside the mounting housing 21 and compression seats 31 that are slidably engaged with the two guide rods 30 respectively; each of the two guide rods 30 is fitted with a first compression spring 300 that abuts against the upper end face of the compression seat 31 at the corresponding position.
[0032] Example 2
[0033] The difference between this embodiment and Embodiment 1 is that:
[0034] like Figure 3 , 4As shown, both sides of the mounting housing 21 are provided with width adjustment plates 4; the bottom of the mounting housing 21 is provided with a sliding rod 40 that is slidably engaged with the width adjustment plate 4; each rotating wheel 23 is slidably engaged with the connecting shaft 22 at the corresponding position, and each rotating wheel 23 is evenly engaged with the width adjustment plate 4 at the external position; two guide rods 30 are respectively provided on the two width adjustment plates 4; each of the two width adjustment plates 4 is provided with a rack 41 that penetrates the mounting housing 21 and is slidably engaged with the mounting housing 21 at the top; a bracket 42 is provided at the top of the mounting housing 21; an adjustment rod 43 is rotatably engaged on the bracket 42; the bottom of the adjustment rod 43 is provided with an adjustment gear 430 that meshes with the two racks 41 respectively; a first locking screw 431 that can engage with the upper end face of the bracket 42 is threaded on the outer wall of the adjustment rod 43.
[0035] By setting the width adjustment plate 4, it is easy to adjust the distance between the two sets of conveyor belts 24 and the extrusion seat 31, so that this utility model can be applied to the baking and shaping treatment of PCM fabrics with different widths, thus improving the compatibility of the equipment.
[0036] Example 3
[0037] The difference between this embodiment and Embodiment 2 is that:
[0038] like Figure 3 As shown, friction blocks 240 are provided on the outer wall of the conveyor belt 24 and the bottom surface of the extrusion seat 31;
[0039] By setting the membrane block 240, the fixing effect of the conveyor belt 24 and the extrusion seat 31 on the PCM fabric is improved, the flatness of the PCM fabric is improved, and thus the shaping effect of the PCM fabric is improved.
[0040] Example 4
[0041] The difference between this embodiment and embodiment 3 is that:
[0042] like Figure 1 As shown, the heating box 10 is covered with an insulation sleeve.
[0043] By installing an insulation jacket, heat loss inside the heating box 10 can be prevented, reducing the energy consumption of the equipment and improving the operational safety of the equipment.
[0044] Example 5
[0045] The difference between this embodiment and embodiment 4 is that:
[0046] like Figure 1 , 5As shown, a traction assembly 5 is provided at the front end of the upper end of the worktable 20. The traction assembly 5 includes a guide sleeve 50 provided on the upper end of the worktable 20, movable seats 51 that are slidably engaged with the two sides inside the guide sleeve 50, rotating rollers 52 that are arranged vertically and horizontally on the two movable seats 51, and adjusting screws 53 that are rotatably engaged with the guide sleeve 50 and threadedly connected to the two movable seats 51 respectively. The ends of the rotating rollers 52 are slidably engaged with the movable seats 51. A second compression spring 510 is provided inside the movable seats 51 and on the side of the two rotating rollers 52 that is far away from each other. The threads on the two movable seats 51 have opposite directions of rotation. A second locking screw 530 that can engage with the outer wall of the guide sleeve 50 is threadedly connected to the outer wall of the adjusting screw 53.
[0047] Based on the width of the PCM fabric, the distance between the two moving seats 51 is adjusted by adjusting screw 53, and the adjusting screw 53 is locked by the second locking screw 530. Then, the two sides of the PCM fabric are fixed between the two sets of rotating rollers 52. The two sets of rotating rollers 52 move closer to each other under the action of the second compression spring 510 to fix the PCM fabric. Thus, the PCM fabric remains flat under the action of traction when passing through the conveying assembly 2.
[0048] It should be noted that the electric heater 11 and the transmission motor 25 used in this utility model are both based on existing technology and are not specifically limited here. Appropriate products can be selected according to actual needs.
Claims
1. A baking and setting device for PCM fabric production, characterized in that, It includes a heating assembly (1), a conveying assembly (2), and a fixing assembly (3); the heating assembly (1) includes a heating box (10) and an electric heater (11) disposed inside the heating box (10); The conveying assembly (2) includes a worktable (20) disposed on the upper end of the heating box (10), a mounting housing (21) disposed on the upper end of the worktable (20), two connecting shafts (22) respectively rotatably engaged inside the mounting housing (21), rotating wheels (23) respectively disposed on the two connecting shafts (22), a conveyor belt (24) respectively sleeved on the two rotating wheels (23) on the same side of the two connecting shafts (22), and a conveyor motor (25) providing power to one of the connecting shafts (22); The fixing component (3) includes guide rods (30) disposed on both sides inside the mounting housing (21) and compression seats (31) that are slidably engaged with the two guide rods (30) respectively; each of the two guide rods (30) is fitted with a first compression spring (300) that abuts against the upper surface of the compression seat (31) at the corresponding position.
2. The baking and setting equipment for PCM fabric production according to claim 1, characterized in that, The mounting housing (21) has width adjustment plates (4) on both sides inside; the bottom of the mounting housing (21) has a sliding rod (40) that is slidably engaged with the width adjustment plate (4); each of the rotating wheels (23) is slidably engaged with the connecting shaft (22) at the corresponding position, and each of the rotating wheels (23) is rotatably engaged with the width adjustment plate (4) at the corresponding external position; the two guide rods (30) are respectively and correspondingly set on the two width adjustment plates (4); the two width adjustment plates ( 4) Each of the top ends is provided with a rack (41) that penetrates the mounting shell (21) and is slidably engaged with the mounting shell (21); the top end of the mounting shell (21) is provided with a bracket (42); an adjusting rod (43) is rotatably engaged on the bracket (42), and the bottom end of the adjusting rod (43) is provided with an adjusting gear (430) that meshes with the two racks (41) respectively, and a first locking screw (431) that can engage with the upper end face of the bracket (42) is threaded on the outer side wall of the adjusting rod (43).
3. The baking and setting equipment for PCM fabric production according to claim 1, characterized in that, Friction blocks (240) are provided on the outer wall of the conveyor belt (24) and the bottom surface of the extrusion seat (31).
4. The baking and setting equipment for PCM fabric production according to claim 1, characterized in that, The heating box (10) is covered with an insulation sleeve.
5. The baking and setting equipment for PCM fabric production according to claim 2, characterized in that, A traction assembly (5) is provided at the front end of the upper end of the worktable (20). The traction assembly (5) includes a guide sleeve (50) provided on the upper end of the worktable (20), movable seats (51) that are slidably engaged with the two sides inside the guide sleeve (50), rotating rollers (52) that are parallel to each other on the two movable seats (51), and adjusting screws (53) that are rotatably engaged with the guide sleeve (50) and threadedly connected to the two movable seats (51). The ends of the rotating rollers (52) are slidably engaged with the movable seats (51). A second compression spring (510) is provided inside the movable seats (51) on the side away from each other of the two rotating rollers (52). The threads on the two movable seats (51) have opposite directions. A second locking screw (530) that can engage with the outer wall of the guide sleeve (50) is threaded on the outer wall of the adjusting screw (53).