A cloth embossing device for windproof jacket production
Patent Information
- Application Number
- CN202521737491.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0005]本实用新型为了克服现有技术的不足,提供一种防风冲锋衣生产用布料压花装置,通过设置烘干腔和出气孔等结构,能够通过出气孔对布料进行烘干操作,解决了现有压花装置无法对布料进行烘干,潮湿的布料在压花期间会导致粘辊的情况出现的问题,通过设置清理槽和吸尘空腔等结构,能够在烘干时通过清理槽刮蹭布料的表面,解决了现有的装置在压花期间,布料的表面会携带杂质,压花后会将杂质压进布料的表面的问题
(1) 本实用新型通过设置鼓风机和清理舱以及烘干腔和出气孔等结构,能够将布料通过加热辊抵接在弧形面的外表面,通过第二加热元件加热空气,并将空气通过出气孔对布料进行烘干操作,防止布料压花时携带水分导致粘辊的情况出现,同时通过在弧形面的外表面设置刮板,能够刮除布料壁布底部端面的杂质对布料进行清理,提高压花的质量;
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Figure CN224728774U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of windproof jacket production technology, and in particular relates to a fabric embossing device for windproof jacket production. Background Technology
[0002] Embossing uses steel plates or rollers engraved with different patterns to press patterns onto the leather surface or simulate the grain of certain animal hides, thus concealing the original grain defects, improving appearance and enhancing aesthetics, and increasing usability. There are plate-type and roller-type embossing machines. Plate-type embossing machines are similar in form to plate-type ironing machines, including a heated upper plate with an engraved pattern and a lower plate covered with felt. The ironing action of the two plates presses the pattern onto the leather surface placed between them. This equipment consists of a heated roller with an engraved pattern and a lower pressure roller; the leather is pressed into the pattern as it passes between the rotating rollers. However, traditional fabric embossing devices only perform the embossing process, without pre-treatment or post-treatment of the fabric, affecting the embossing quality and subsequent processes.
[0003] Patent CN110080005A discloses a fabric embossing device for producing windproof jackets, comprising a fabric feeding component, a heating and dust removal device, a pressure regulating device, and a fabric receiving component. The fabric feeding component and the fabric receiving component are respectively connected to both ends of the fabric and are fixedly welded to the top of a support plate. Between the fabric feeding component and the fabric receiving component, from left to right, are sequentially arranged the heating and dust removal device, the pressure regulating device, an ionizing rod, a first steering component, a support component, a cooling device, and a second steering component. An embossing roller is also installed on the support plate of the support component, and the fabric is placed between the support component and the embossing roller. Both the fabric feeding component and the fabric receiving component include a winding roller and a vertical plate. Rotating shafts are fixedly welded to both ends of the winding roller. A set of rotating shafts of the fabric receiving component is connected to the output shaft of a rotary motor via a coupling. This fabric embossing device for producing windproof jackets can not only perform heating, humidification, impurity removal, and static electricity removal in the early stages, but also provide air cooling in the later stages.
[0004] In existing technologies, multiple functions can be achieved in the early stages by setting up support rollers and embossing rollers, but the following problems still exist in overall use: First, the fabric of the rain jacket needs to be dried before embossing, but the existing embossing device cannot dry the fabric. The damp fabric will cause the rollers to stick during embossing, affecting the overall quality of embossing. Second, during the embossing process, the surface of the fabric will carry impurities, and after embossing, the impurities will be pressed into the surface of the fabric, affecting the production effect of the product. Utility Model Content
[0005] To overcome the shortcomings of existing technologies, this utility model provides a fabric embossing device for producing windproof jackets. By setting up a drying chamber and air vents, the device can dry the fabric through the air vents, solving the problem that existing embossing devices cannot dry the fabric and that damp fabric will stick to the rollers during embossing. By setting up a cleaning groove and a dust suction cavity, the cleaning groove can scrape the surface of the fabric during drying, solving the problem that existing devices will carry impurities on the surface of the fabric during embossing and press these impurities into the surface of the fabric after embossing.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a fabric embossing device for producing windproof jackets, comprising an embossing machine body, an inlet roller rotatably disposed inside the embossing machine body, an opening roller rotatably disposed on one side of the inlet roller against the inner wall of the embossing machine body, a cleaning chamber capable of collecting dust disposed on one side of the opening roller inside the embossing machine body, a downward-curving arc surface disposed at the top of the cleaning chamber, a scraper slidably disposed inside the arc surface, the scraper being able to slidably abut against the fabric, a drying block slidably disposed above the cleaning chamber, a heating roller capable of cleaning the fabric rotatably disposed inside the drying block, a dust suction cavity disposed inside the drying block, the dust suction cavity being able to clean the dust on the surface of the heating roller, the dust suction cavity being connected to the interior of the cleaning chamber, an embossing roller rotatably disposed inside the embossing machine body, and a tensioning roller slidably disposed at the bottom of the embossing roller.
[0007] Preferably, the outer surface of the heating roller is provided with a plurality of cleaning grooves, and a plurality of first dust suction ports are provided on the inner wall of the drying block above the heating roller. The outer surface of the drying block is provided with a connecting hose, and the connecting hose communicates with the interior of the cleaning chamber.
[0008] Preferably, the cleaning chamber has two drying chambers inside, and a connecting pipe is provided between the two drying chambers. One of the drying chambers has a second heating element inside, and multiple air vents are provided above the second heating element and on the outer surface of the arc-shaped surface.
[0009] Preferably, an air inlet is provided on one side of the second heating element on the inner wall of the drying chamber, and a blower is provided on the other side of the air inlet on the outside of the embossing machine body, with the air outlet of the blower connected to the air inlet.
[0010] Preferably, a filter plate is provided below the drying chamber, a movable door is provided on one side of the filter plate on the outer surface of the cleaning chamber, and the other side of the outer surface of the cleaning chamber is connected to a connecting hose. A purification chamber is provided below the filter plate, and an air inlet pipe is provided on one side of the purification chamber on the outer surface of the cleaning chamber. The air inlet pipe is connected to the air inlet of the blower.
[0011] Preferably, the cleaning groove includes a protrusion protruding into the cleaning groove, and the protrusion and the cleaning groove are combined to form a storage groove.
[0012] Preferably, a cleaning port is provided on the outer surface of the arc-shaped surface between the two drying chambers, and the scraper is slidably connected to the cleaning port. A support plate is provided between the two drying chambers, and multiple elastic support members are provided on the end face of the support plate. The multiple elastic support members are fixedly connected to the bottom end face of the scraper.
[0013] Preferably, the inner wall of the embossing machine body is provided with two slide rails, the outer surfaces of the two slide rails are slidably provided with sliders, the outer surfaces of the two sliders are provided with mounting blocks, the two mounting blocks are fixedly connected to the drying block, one of the mounting blocks is provided with a drive motor inside, the output end of the drive motor is connected to the heating roller, and the other mounting block is provided with a first heating element inside, the first heating element is electrically connected to the heating roller.
[0014] In summary, compared with existing technologies, the beneficial effects of this solution are as follows: (1) By setting up a blower, a cleaning chamber, a drying chamber and an air outlet, the present invention can bring the fabric against the outer surface of the arc-shaped surface through the heating roller, heat the air through the second heating element, and dry the fabric through the air outlet, thus preventing the fabric from sticking to the roller due to moisture carried during embossing. At the same time, by setting a scraper on the outer surface of the arc-shaped surface, the impurities on the bottom end of the fabric wall can be scraped off to clean the fabric and improve the quality of embossing. (2) By setting up structures such as drying blocks, heating rollers, cleaning grooves and dust suction cavities, this utility model can further improve the drying effect by heating the rollers during the drying of the fabric. At the same time, multiple cleaning grooves are set on the outer surface of the heating rollers, which can scrape the surface of the fabric during drying, thereby cleaning the upper surface of the fabric and further improving the cleaning effect. The scraped dust is collected in the cleaning chamber for unified treatment, thereby improving work efficiency. Attached Figure Description
[0015] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a front view of the present invention; Figure 3 for Figure 2 A three-dimensional sectional view at point AA; Figure 4 for Figure 3 A magnified view of a section at point B in the middle; Figure 5 for Figure 3 A magnified view of a section at point B in the middle; Figure 6 A structural diagram of the cleaning compartment components; Figure 7 for Figure 6 A three-dimensional sectional view at point DD; In the diagram: 10 Embossing machine body, 11 cooling fan, 12 inlet roller, 13 opening roller, 14 cleaning chamber, 15 drying block, 16 slide rail, 17 slider, 18 mounting block, 19 drive motor, 20 first heating element, 21 heating roller, 22 cleaning groove, 23 protrusion, 24 storage groove, 25 dust suction cavity, 26 first dust suction port, 27 second dust suction port, 28 connecting hose, 29 filter plate, 30 movable door, 31 purification chamber, 32 drying chamber, 33 arc-shaped surface, 34 air outlet, 35 scraper, 36 support plate, 37 elastic support component, 38 blower, 39 air inlet connection port, 40 connecting pipe, 41 second heating element, 42 air inlet pipe, 43 cleaning port, 44 embossing roller, 45 tension roller. Detailed Implementation
[0016] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0017] refer to Figure 1 , Figure 2 and Figure 3 A fabric embossing device for producing windproof jackets includes an embossing machine body 10. A cooling fan 11 is installed on the outer surface of the embossing machine body 10 to dissipate heat from the inside of the embossing machine body 10, preventing overheating and fabric sticking to the rollers, which would affect the embossing quality. An inlet roller 12 is rotatably installed inside the embossing machine body 10. Before embossing, the fabric roll is fixed to the outer surface of the inlet roller 12. Then, the inlet roller 12 is driven to rotate by a drive device to pull and feed the fabric. A spreading roller 13 is rotatably installed on one side of the inlet roller 12 on the inner wall of the embossing machine body 10. The fabric passes over the upper circular surface of the spreading roller 13 and the spreading roller 13 is activated. The outer surface of the spreading roller 13 is symmetrically provided with protrusions threaded towards both ends. The protrusions contact the fabric, so that the spreading roller 13 can spread the fabric when rotating, preventing wrinkles on the fabric surface and improving the embossing quality.
[0018] Further reference Figure 2 , Figure 3 and Figure 5A cleaning chamber 14 for collecting dust is provided on one side of the opening roller 13 inside the embossing machine body 10. A drying block 15 is slidably arranged above the cleaning chamber 14. The bottom of the drying block 15 has an arc-shaped opening. A heating roller 21 for cleaning the fabric is rotatably arranged inside the arc-shaped opening. Two slide rails 16 are provided on the inner wall of the embossing machine body 10. Slider blocks 17 are slidably arranged on the outer surface of both slide rails 16. Mounting blocks 18 are provided on the outer surface of both sliders 17. Both mounting blocks 18 are fixedly connected to the drying block 15. A drive motor 19 is provided inside one mounting block 18. The output end of the drive motor 19 is connected to the heating roller 21. A first heating element 20 is provided inside the other mounting block 18. The first heating element 20 is electrically connected to the heating roller 21. A first cylinder is provided above the drying block 15 on the end face of the embossing machine body 10. The output shaft is fixedly connected to the top end face of the drying block 15. The fabric passes between the cleaning chamber 14 and the drying block 15. By starting the first cylinder, the output shaft of the first cylinder pushes the drying block 15 downward, causing the drying block 15 to move the mounting blocks 18 at both ends. The mounting blocks 18 then drive the sliders 17 on both sides to slide downward along the slide rail 16. When the drying block 15 moves, it also drives the heating roller 21 at the bottom to move downward. At the same time, the heating roller 21 pushes the fabric to move and presses the fabric against the outer surface of the cleaning chamber 14. At the same time, the drive motor 19 and the first heating element 20 are started. The first heating element 20 heats the heating roller 21 through electricity. The output shaft of the drive motor 19 drives the heating roller 21 to rotate, so that the heating roller 21 dries the fabric, preventing the fabric from sticking to the roller due to moisture adhering to the fabric surface, thereby improving the embossing quality of the device.
[0019] Further reference Figure 2 , Figure 3 and Figure 4The cleaning chamber 14 has a sunken arc-shaped surface 33 on its top. The cleaning chamber 14 contains two drying chambers 32, connected by a connecting pipe 40. One of the drying chambers 32 contains a second heating element 41. Multiple air vents 34 are located above the second heating element 41 and on the outer surface of the arc-shaped surface 33. An air inlet 39 is located on one side of the second heating element 41 on the inner wall of the drying chamber 32. A blower 38 is located on one side of the air inlet 39 outside the embossing machine body 10. The blower 38... The air vent is connected to the air inlet 39. The downward-moving heating roller 21 presses the fabric against the sunken arc surface of the arc surface 33. Then, the blower 38 is started, which discharges the gas into the interior of the drying chamber 32. At the same time, the second heating element 41 is started, which heats the air entering the drying chamber 32. Part of the heated gas enters the interior of another drying chamber 32 through the connecting pipe 40. Then, the gas is blown towards the bottom end of the fabric through the air outlet 34 on the surface of the arc surface 33, thereby heating and drying the fabric.
[0020] Further reference Figure 2 , Figure 3 , Figure 4 Figure 6 and Figure 7 A scraper 35 is slidably disposed inside the arc-shaped surface 33, and the scraper 35 can slide against the fabric. A cleaning port 43 is provided on the outer surface of the arc-shaped surface 33 between the two drying chambers 32. The scraper 35 is slidably connected to the cleaning port 43. A support plate 36 is provided between the two drying chambers 32. Multiple elastic support members 37 are provided on the end face of the support plate 36. The multiple elastic support members 37 are fixedly connected to the bottom end face of the scraper 35. After the heating roller 21 presses the fabric against the surface of the arc-shaped surface 33, the bottom end face of the fabric will contact one end of the scraper 35 and press down on the scraper 35, so that the scraper 35 squeezes the elastic support members 37 at the bottom. As the fabric moves, the scraper 35 scrapes away the dust and impurities on the bottom end face of the fabric. The dust and impurities fall into the interior of the cleaning chamber 14 through the cleaning port 43. A filter plate 29 is provided below the dry chamber 32. The filter plate 29 collects dust. A movable door 30 is provided on one side of the filter plate 29 on the outer surface of the cleaning chamber 14. The movable door 30 is movably provided on the outer surface of the cleaning chamber 14. The movable door 30 can be opened to clean the end face of the filter plate 29. At the same time, multiple cleaning grooves 22 are provided on the outer surface of the heating roller 21. The cleaning groove 22 includes a protrusion 23 protruding into the cleaning groove 22. The protrusion 23 and the cleaning groove 22 are combined to form a storage groove 24. When the heating roller 21 rotates, it can clean the fabric by scraping the surface of the fabric through the cleaning groove 22. At the same time, by providing the protrusion 23, it can prevent the scraped impurities from falling out of the cleaning groove 22 as the heating roller 21 rotates. The scraped impurities can be temporarily stored inside the storage groove 24.
[0021] Further reference Figure 2 , Figure 3 , Figure 4 Figure 6 and Figure 7 A connecting hose 28 is provided above the heating roller 21 on one side of the dust collection cavity 25 on the outer surface of the drying block 15. The connecting hose 28 extends to the outer surface of the embossing machine body 10, and the other end of the connecting hose 28 is connected to the interior of the cleaning chamber 14. The connecting hose 28 is a retractable hose. A purification chamber 31 is provided below the filter plate 29. An air inlet pipe 42 is provided on one side of the purification chamber 31 on the outer surface of the cleaning chamber 14. The air inlet pipe 42 is connected to the air inlet of the blower 38. A dust collection cavity 25 is provided inside the drying block 15. Multiple first dust collection ports 26 are provided on the inner wall of the dust collection cavity 25. A flat end face is provided at the bottom of the dust collection cavity 25. A second dust collection port 27 is provided on the end face of the dust collection cavity 25. When the second dust collection port 27 moves with the drying block 15, it can align with the upper end face of the fabric and perform dust collection to remove impurities from the fabric surface. Inside the cleaning chamber 14, when the blower 38 starts, the air inlet draws air from inside the cleaning chamber 14 through the air inlet pipe 42, creating an adsorption force inside the cleaning chamber 14. This causes the cleaning port 43 at the top of the cleaning chamber 14 to form an adsorption effect, adsorbing and removing dust from the bottom surface of the fabric, thus improving cleaning efficiency. At the same time, the cleaning chamber 14 is connected to the drying block 15 through the connecting hose 28, forming an adsorption chamber inside the drying block 15. The dust suction chamber 25 adsorbs impurities from the fabric surface through the first dust suction port 26. The impurities enter the cleaning chamber 14 for storage through the connecting hose 28. Simultaneously, the first dust suction port 26 adsorbs the interior of the cleaning groove 22, sucking out the scraped impurities, thereby improving cleaning efficiency. The scraped area of the cleaning groove 22 forms a slope, allowing the first dust suction port 26 to suck out impurities from inside the cleaning groove 22 through the slope during adsorption, preventing it from being blocked by the protrusion 23.
[0022] The blower 38 discharges the extracted air into the drying chamber 32 through its outlet, providing airflow for the drying chamber 32 during drying. An embossing roller 44 is rotatably mounted inside the embossing machine body 10. The fabric, after dust removal and drying, passes over the embossing roller 44 and between the embossing roller 44 and the tension roller 45. The tension roller 45 is slidably mounted at the bottom of the embossing roller 44. A second cylinder is mounted at the bottom of the tension roller 45, and a roller frame is mounted on the output shaft of the second cylinder. The roller frame slides against the inner wall of the embossing machine body 10. The connection is achieved by activating the second cylinder, whose output shaft pushes the roller frame upward, which in turn causes the tension roller 45 to move upward, so that the tension roller 45 presses the fabric against the outer surface of the embossing roller 44. A servo motor is provided on one side of the embossing roller 44 on the outer surface of the embossing machine body 10. The output shaft of the servo motor is connected to the embossing roller 44. After the servo motor is started, it drives the embossing roller 44 to rotate through the output shaft, so that the embossing roller 44 presses the printed pattern onto the upper surface of the fabric.
[0023] This utility model discloses a fabric embossing device for producing windproof jackets. Its installation and connection methods are all common mechanical methods. The control of the driving component by the similar detection components, as well as the relevant detection methods and specific circuit relationships of each detection component, can all adopt conventional electrical control technology. As long as the corresponding motion relationship can be completed in this solution and its beneficial effect can be achieved, it can be implemented. The cooling fan 11, guide roller 12, opening roller 13, first heating element 20, second heating element 41, drive motor 19, blower 38, etc. in the fabric embossing device for producing windproof jackets of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative labor from those skilled in the art.
[0024] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0025] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes said element.
[0026] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the application concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.
Claims
1. A fabric embossing device for producing windproof and waterproof jackets, comprising an embossing machine body (10), characterized in that, An inlet roller (12) is rotatably arranged inside the embossing machine body (10). A spreading roller (13) is rotatably arranged on one side of the inlet roller (12) against the inner wall of the embossing machine body (10). A cleaning chamber (14) for collecting dust is arranged on one side of the spreading roller (13) inside the embossing machine body (10). The top of the cleaning chamber (14) has a sunken arc-shaped surface (33). A scraper (35) is slidably arranged inside the arc-shaped surface (33). The scraper (35) can slide against the fabric. A drying block (15) is slidably arranged above the chamber (14). A heating roller (21) capable of cleaning the fabric is rotatably arranged inside the drying block (15). A dust suction cavity (25) is arranged inside the drying block (15). The dust suction cavity (25) can clean the dust on the surface of the heating roller (21). The dust suction cavity (25) is connected to the interior of the cleaning chamber (14). An embossing roller (44) is rotatably arranged inside the embossing machine body (10). A tensioning roller (45) is slidably arranged at the bottom of the embossing roller (44).
2. The fabric embossing device for producing windproof jackets according to claim 1, characterized in that, The outer surface of the heating roller (21) is provided with a plurality of cleaning grooves (22), and a plurality of first dust suction ports (26) are provided on the inner wall of the drying block (15) above the heating roller (21). The outer surface of the drying block (15) is provided with a connecting hose (28), and the connecting hose (28) is connected to the interior of the cleaning chamber (14).
3. The fabric embossing device for producing windproof jackets according to claim 2, characterized in that, The cleaning chamber (14) is provided with two drying chambers (32) inside, and a connecting pipe (40) is provided between the two drying chambers (32). A second heating element (41) is provided inside one of the drying chambers (32), and multiple air vents (34) are provided above the second heating element (41) and on the outer surface of the arc-shaped surface (33).
4. The fabric embossing device for producing windproof jackets according to claim 3, characterized in that, The second heating element (41) has an air inlet (39) on one side of the inner wall of the drying chamber (32). A blower (38) is provided on one side of the air inlet (39) outside the embossing machine body (10). The air outlet of the blower (38) is connected to the air inlet (39).
5. The fabric embossing device for producing windproof jackets according to claim 3, characterized in that, A filter plate (29) is provided below the drying chamber (32). A movable door (30) is provided on one side of the filter plate (29) on the outer surface of the cleaning chamber (14). The other side of the cleaning chamber (14) is connected to a connecting hose (28). A purification chamber (31) is provided below the filter plate (29). An air inlet pipe (42) is provided on one side of the purification chamber (31) on the outer surface of the cleaning chamber (14). The air inlet pipe (42) is connected to the air inlet of the blower (38).
6. The fabric embossing device for producing windproof jackets according to claim 2, characterized in that, The cleaning groove (22) includes a protrusion (23) protruding into the cleaning groove (22), and the protrusion (23) and the cleaning groove (22) are combined to form a storage groove (24).
7. The fabric embossing device for producing windproof jackets according to claim 5, characterized in that, A cleaning port (43) is provided on the outer surface of the arc-shaped surface (33) between the two drying chambers (32). The scraper (35) is slidably connected to the cleaning port (43). A support plate (36) is provided between the two drying chambers (32). Multiple elastic support members (37) are provided on the end face of the support plate (36). The multiple elastic support members (37) are fixedly connected to the bottom end face of the scraper (35).
8. The fabric embossing device for producing windproof jackets according to claim 1, characterized in that, The inner wall of the embossing machine body (10) is provided with two slide rails (16), and the outer surfaces of the two slide rails (16) are slidably provided with sliders (17). The outer surfaces of the two sliders (17) are provided with mounting blocks (18). The two mounting blocks (18) are fixedly connected to the drying block (15). One of the mounting blocks (18) is provided with a drive motor (19) inside. The output end of the drive motor (19) is connected to the heating roller (21) for transmission. The other mounting block (18) is provided with a first heating element (20) inside. The first heating element (20) is electrically connected to the heating roller (21).
Citation Information
Patent Citations
Fabric embossing technology for windproof outdoor jacket production
CN110080005A