A device for cleaning ballast

CN224728820UActive Publication Date: 2026-09-08CRSC ENG GRP CO LTD +1
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Patent Information

Application Number
CN202522041409.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-09-08
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0004]为了解决道砟清理过程中存在的劳动强度大、危险性大、效率低的问题,本实用新型提供一种清理道砟的装置,该装置与挖掘机配合使用

Benefits of technology

本实用新型专用于清理道砟,能够大幅度提升清理道砟的效率,同时该装置结构简单、造价低廉、工作可靠、能有效保证清理的彻底性和均匀性。

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a device for cleaning ballast, belonging to the field of railway engineering auxiliary equipment. The device includes a connecting structure, a guard plate structure, and a cleaning structure. The connecting structure is a connecting block with pin holes, which allows for quick connection between the excavator boom and the device through pin positioning. The guard plate structure consists of four sets of guard plates: a front guard plate, two sets of side guard plates, and a rear guard plate, with each guard plate unit welded to form an integral frame. The cleaning structure is composed of multiple arc-shaped steel bars arranged at intervals and fixed to the guard plates by welding. This utility model is specifically designed for cleaning ballast, significantly improving the efficiency of ballast cleaning. Furthermore, the device has a simple structure, low cost, reliable operation, and effectively ensures thorough and uniform cleaning.
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Description

Technical Field

[0001] This utility model relates to a device for cleaning ballast, belonging to the field of railway engineering auxiliary equipment. Background Technology

[0002] Currently, ballast removal is mainly done manually, using tools such as shovels and picks for digging and sieving. This method is not only labor-intensive and inefficient, but also makes it difficult to ensure thoroughness and uniformity of the removal, and poses certain safety risks.

[0003] Based on the above problems, this utility model has developed a simple and low-cost structural accessory for excavator equipment for clearing ballast. Utility Model Content

[0004] To address the problems of high labor intensity, high danger, and low efficiency in ballast cleaning, this utility model provides a device for cleaning ballast, which is used in conjunction with an excavator.

[0005] The technical solution adopted in this utility model is: A device for cleaning ballast includes a connecting structure, a protective plate structure, and a cleaning structure; the structures are fixed by welding. The connection structure is a connecting block with a pin hole, which enables quick connection between the excavator boom and this device through pin positioning. The protective plate structure consists of four sets of protective plates, including: a front protective plate, two sets of side protective plates, and a rear protective plate. Each protective plate unit is welded to form an integral frame. The specific description of the protective plate structure is as follows: the front protective plate is a long strip, the side protective plates are a fence-like structure, consisting of a horizontal plate and several vertical plates connected vertically. The side protective plates are vertically connected to both ends of the front protective plate, and the rear protective plate is vertically connected to the ends of the two side protective plates. The rear protective plate consists of a vertical plate and a slanted plate. The two ends of the vertical plate are connected to the side protective plates, and the slanted plate provides some support for the vertical plate. Each set of protective plates is fixed together by welding. The cleaning structure consists of multiple arc-shaped steel bars arranged at intervals, which are fixed to the protective plate by welding.

[0006] Furthermore, the connecting structure is connected to the rear guard plate of the guard plate structure by welding, and the cleaning structure is connected to the rear guard plate and front guard plate of the guard plate structure by welding.

[0007] Furthermore, the clearing structure consists of multiple parallel curved steel bars, with the spacing between adjacent bars ranging from 16mm to 63mm. Combined with the dimensions of the ballast, the spacing of the curved steel bars achieves the effect of clearing the ballast. Additionally, the curvature of the curved steel bars is determined according to the curvature of the excavator bucket.

[0008] Furthermore, the curved steel bars are arranged in parallel in the middle of the two sets of side guard plates, with one end of the curved steel bars connected to the top of the front guard plate and the other end connected to the top of the rear guard plate.

[0009] The beneficial effects of this utility model are: This utility model is specifically designed for cleaning ballast, which can significantly improve the efficiency of ballast cleaning. At the same time, the device has a simple structure, low cost, reliable operation, and can effectively ensure the thoroughness and uniformity of cleaning.

[0010] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the connection structure.

[0013] Figure 3 This is a schematic diagram of the protective panel structure.

[0014] Figure 4 This is a schematic diagram of the cleanup structure.

[0015] In the diagram: 1 is the front guard plate, 2 is the side guard plate, 3 is the rear guard plate, 4 is the curved steel bar, 5 is the connecting block, and 6 is the pin hole. Detailed Implementation

[0016] Example

[0017] like Figure 1-4 As shown, a device for cleaning ballast includes a connecting structure, a protective plate structure, and a cleaning structure; each structure is fixed by welding. The connection structure is a connecting block 5, which has a pin hole 6. The pin is used for positioning to achieve a quick connection between the excavator boom and the device. The protective plate structure consists of four sets of protective plates, including: a front protective plate 1, two sets of side protective plates 2, and a rear protective plate 3. Each protective plate unit is welded to form an overall frame. The specific description of the protective plate structure is as follows: the front protective plate 1 is a long strip, the side protective plates 2 are a fence-like structure, consisting of a horizontal plate and several vertical plates connected vertically. The side protective plates 2 are vertically connected to both ends of the front protective plate 1, and the rear protective plate 3 is vertically connected to the ends of the two side protective plates 2. The rear protective plate 3 consists of a vertical plate and an inclined plate. The two ends of the vertical plate are connected to the side protective plates, and the inclined plate provides some support for the vertical plate. Each set of protective plates is fixed together by welding. The cleaning structure consists of multiple arc-shaped steel bars arranged at four intervals and fixed to the guard plate by welding. This device is used in conjunction with an excavator.

[0018] Furthermore, the connecting structure is connected to the rear guard plate 3 of the guard plate structure by welding, the cleaning structure is connected to the rear guard plate 3 and the front guard plate 1 of the guard plate structure by welding, and the left and right ends of the cleaning structure are connected to the side guard plate 2.

[0019] Furthermore, the cleaning structure consists of multiple parallel curved steel bars, with the spacing between adjacent bars ranging from 16mm to 63mm. Combined with the dimensions of the ballast, the spacing of the curved steel bars achieves the effect of cleaning the ballast. Additionally, the curvature of the curved steel bars is determined according to the curvature of the excavator bucket.

[0020] Furthermore, the curved steel bars 4 are arranged in parallel in the middle of the two sets of side guard plates, with one end of the curved steel bars 4 connected to the top of the front guard plate 1 and the other end connected to the top of the rear guard plate 3.

[0021] Assembly scheme of this utility model: 1. The structural parts of the connecting structure, protective plate structure, and cleaning structure are connected and fixed by welding.

[0022] 2. The connection structure uses pins for positioning to achieve quick connection between the excavator boom and the structural components of the excavator.

[0023] The specific implementation method is as follows: Step 1: Connect the connecting structure to the excavator boom using a pin; Step 2: Check whether the connection between the connecting structure and the excavator boom is secure; Step 3: Operate the excavator to clear the ballast.

[0024] This device has a simple overall structure and is easy to operate. It can significantly improve the efficiency of ballast cleaning and effectively ensure the thoroughness and uniformity of the cleaning.

Claims

1. A device for cleaning ballast, characterized by: The utility model relates to a kind of excavator cleaning device, including connecting structure, fender structure, cleaning structure;The connecting structure is the connecting block with pin hole, and the quick connection of excavator arm and the device is realized by pin positioning;The fender structure is made of four groups of fender, including: front fender, two groups of side fender, rear fender, and each fender unit is welded to form integral frame;Fender structure is specifically described as follows: front fender is a long strip, and side fender is fence type structure, which is composed of a horizontal plate and several vertical plates vertically connected, side fender is vertically connected with the two ends of front fender, rear fender is vertically connected with the end of two side fenders, rear fender is composed of a vertical plate and an inclined plate, the two ends of vertical plate are connected with side fender, and inclined plate supports vertical plate to a certain extent;Each group of fender is fixed by welding;The cleaning structure is composed of multiple arc-shaped steel bars arranged at intervals, and is fixed with fender by welding.

2. The device for cleaning ballast according to claim 1, characterized in that: Connecting structure is connected with the rear fender of fender structure by welding, and cleaning structure is connected with the rear fender and front fender of fender structure by welding.

3. The device for cleaning ballast according to claim 1, characterized in that: The cleaning structure is composed of multiple arc-shaped steel bars arranged in parallel, and the spacing between adjacent steel bars is 16-63 mm.

4. The device for cleaning ballast according to claim 3, characterized in that: The arc-shaped steel bars are arranged in parallel in the middle of the two groups of side fenders, one end of the arc-shaped steel bars is connected with the top of the front fender, and the other end is connected with the top of the rear fender.