A precast concrete bent mounting structure
Patent Information
- Application Number
- CN202521781598.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-21
AI Technical Summary
[0004]为了解决现有装配式混凝土构件安装施工过程中操作繁杂,而且装配式混凝土构件无法保证安装精度的问题,本实用新型提供了一种预制混凝土排架安装结构
[0037] This invention uses a diagonal bracing assembly to maintain the verticality of the precast concrete frame columns. Compared to scaffolding fixation, its construction process is simple and involves fewer steps. Moreover, the threaded leveling assembly can achieve millimeter-level adjustment of the verticality of the precast concrete frame columns, ensuring installation accuracy.
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Figure CN224729091U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabricated concrete component installation technology, specifically a precast concrete frame installation structure. Background Technology
[0002] In recent years, with the increasing demand for efficiency, quality and sustainability in the construction industry, more and more construction sectors are adopting precast concrete components for construction. Generally, precast concrete components are prefabricated in specialized precast component processing plants and then transported to the construction site for installation. Among these processes, leveling, temporary fixing, and connection between the cast-in-place concrete foundation and the precast concrete component are key steps in the installation of precast concrete components.
[0003] The leveling of precast concrete components is usually achieved by using steel plates and wedges to raise them. Precast components are usually welded to the cast-in-place concrete foundation or by secondary pouring of reserved construction joints. In actual construction, the operation is complicated and the installation accuracy of precast concrete components cannot be guaranteed. Therefore, this utility model provides a precast concrete frame installation structure. Utility Model Content
[0004] To address the issues of complex installation procedures and the inability to guarantee installation accuracy in existing prefabricated concrete component installation processes, this utility model provides a prefabricated concrete frame installation structure.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A precast concrete frame installation structure, comprising:
[0007] A cast-in-place concrete foundation, wherein a first pre-embedded steel bar and a threaded leveling component are pre-embedded in the cast-in-place concrete foundation, the top of the first pre-embedded steel bar extends out of the cast-in-place concrete foundation, and the threaded leveling component is located at the top of the cast-in-place concrete foundation;
[0008] A precast concrete frame column, wherein a grouting sleeve is provided at the bottom of the precast concrete frame column, and the bottom end of the grouting sleeve corresponds to the top end of the first pre-embedded steel bar;
[0009] Diagonal bracing assembly, which is used to stabilize the precast concrete frame column in a vertical state;
[0010] A grouting port is provided on the side of the grouting sleeve near the bottom, and an vent is provided on the side of the grouting sleeve near the top.
[0011] As a further description of the above technical solution:
[0012] The bottom of the precast concrete frame column is fixedly equipped with a steel plate embedded part corresponding to the threaded leveling component.
[0013] As a further description of the above technical solution:
[0014] The steel plate embedded parts include: a steel frame embedded inside the precast concrete frame column, with a thickened steel plate fixedly connected to the bottom end of the steel frame.
[0015] As a further description of the above technical solution:
[0016] The threaded leveling assembly includes: a first internal threaded embedded part pre-embedded inside the cast-in-place concrete foundation, and a leveling screw is threadedly connected to the top of the first internal threaded embedded part.
[0017] As a further description of the above technical solution:
[0018] The precast concrete frame column is equipped with a second embedded steel bar inside. The bottom end of the second embedded steel bar is inserted into the grouting sleeve, and the second embedded steel bar is fixedly connected to the top end of the grouting sleeve.
[0019] As a further description of the above technical solution:
[0020] The inner side of the grouting sleeve is provided with an inner protrusion.
[0021] As a further description of the above technical solution:
[0022] The diagonal bracing assembly includes:
[0023] A first connector and a second connector are fixedly installed on the side of the precast concrete frame column. The first connector is located above the center of gravity of the precast concrete frame column, and the second connector is located below the center of gravity of the precast concrete frame column.
[0024] A third connector that is fixedly installed on the ground;
[0025] A second strut connects the first connector and the third connector, and a first strut connects the second connector and the third connector.
[0026] As a further description of the above technical solution:
[0027] The third connector includes:
[0028] The second internal threaded embedded part is fixedly connected by a pre-embedding method;
[0029] The connecting ear is fixedly connected to the second internal threaded embedded part by a mounting screw.
[0030] As a further description of the above technical solution:
[0031] The lengths of both the first and second support rods are adjustable.
[0032] As a further description of the above technical solution:
[0033] The first strut includes:
[0034] A pole frame, wherein a connecting hole is provided at the first end of the pole frame and a vertical plate is fixedly connected to the second end of the pole frame;
[0035] The frame is provided in two sets, and threaded rods are fixedly connected between the corresponding upright plates of the two sets of frames.
[0036] The beneficial effects of this utility model are:
[0037] This invention uses a diagonal bracing assembly to maintain the verticality of the precast concrete frame columns. Compared to scaffolding fixation, its construction process is simple and involves fewer steps. Moreover, the threaded leveling assembly can achieve millimeter-level adjustment of the verticality of the precast concrete frame columns, ensuring installation accuracy. Attached Figure Description
[0038] The following figures are shown to more clearly illustrate a precast concrete frame installation structure;
[0039] Figure 1 This is a schematic diagram of the overall design of this utility model;
[0040] Figure 2 This is a schematic diagram showing the distribution of the first pre-embedded steel bar and the threaded leveling component of this utility model;
[0041] Figure 3 for Figure 1 Enlarged view of a portion of point A in the middle;
[0042] Figure 4 for Figure 1 Enlarged view of section B in the middle;
[0043] Figure 5 This is a three-dimensional schematic diagram of the adjustable support component of this utility model.
[0044] The labels in the attached diagram;
[0045] 1. Cast-in-place concrete foundation; 2. First embedded steel bar; 3. Precast concrete frame column; 4. Grouting sleeve; 5. Grouting port; 6. Vent; 7. Steel plate embedded part; 701. Steel frame; 702. Thickened steel plate; 8. Threaded leveling assembly; 801. First internal thread embedded part; 802. Leveling screw; 9. First connection; 10. Second connection part; 11. Third connection part; 1101. Second internal thread embedded part; 1102. Mounting screw; 1103. Connecting lug; 12. First strut; 1201. Frame; 1202. Vertical plate; 1203. Threaded rod; 1204. Connecting hole; 13. Second strut. Detailed Implementation
[0046] Please refer to the attached document. Figures 1-5 This document illustrates a precast concrete frame installation structure provided in an embodiment of this application, used for the installation of precast concrete components (specifically, precast concrete frame columns 3). The structure includes: a cast-in-place concrete foundation 1, a precast concrete frame column 3, a first embedded steel bar 2, a threaded leveling assembly 8, a grouting sleeve 4, and a diagonal bracing assembly.
[0047] A first embedded steel bar 2 and a threaded leveling component 8 are pre-embedded in the cast-in-place concrete foundation 1. The top of the first embedded steel bar 2 extends out of the cast-in-place concrete foundation 1, and the extended part of the top of the first embedded steel bar 2 is used to connect the precast concrete frame column 3. The threaded leveling component 8 is located at the top of the cast-in-place concrete foundation 1. The threaded leveling component 8 is used to support the precast concrete frame column 3 and adjust the verticality of the precast concrete frame column 3. A grouting sleeve 4 is set at the bottom of the precast concrete frame column 3. The bottom end of the grouting sleeve 4 corresponds to the top end of the first embedded steel bar 2. The diagonal bracing component is used to stabilize the precast concrete frame column 3 in a vertical state. A grouting port 5 is opened on the side of the grouting sleeve 4 near the bottom end. An exhaust port 6 is opened on the side of the grouting sleeve 4 near the top end. Generally, there are also reserved notches on the precast concrete frame column 3 corresponding to the grouting port 5 and the exhaust port 6 to prevent concrete from blocking the grouting port 5 and the exhaust port 6.
[0048] In actual construction, the precast concrete frame columns 3 and grouting sleeves 4 are prefabricated in the factory, and the cast-in-place concrete foundation 1 is poured on site. The first embedded steel bars 2 and threaded leveling components 8 are pre-embedded. The first embedded steel bars 2 and threaded leveling components 8 can be installed according to the following... Figure 2The design and distribution are as shown in the diagram. During installation, the precast concrete frame column 3 is hoisted into place using hoisting equipment. After the grouting sleeve 4 is aligned with the top of the first embedded steel bar 2, the precast concrete frame column 3 is lowered. The grouting sleeve 4 is fitted onto the outside of the first embedded steel bar 2, and the threaded leveling component 8 is supported at the bottom of the precast concrete frame column 3. After the precast concrete frame column 3 is lowered into place, the verticality of the precast concrete frame column 3 is measured. The verticality of the precast concrete frame column 3 is adjusted by the threaded leveling component 8. Then, the diagonal bracing component is installed for assistance to prevent the precast concrete frame column 3 from tilting and collapsing before it is fixed.
[0049] High-strength concrete grout is injected into the grouting sleeve 4 through the grouting port 5. The concrete grout solidifies inside the grouting port 5, thus connecting the first embedded steel bar 2 with the precast concrete frame column 3. Subsequently, concrete is filled to seal the gap. After complete solidification, the diagonal bracing assembly is disassembled. The diagonal bracing assembly can be reused.
[0050] In one implementation, in order to prevent the top of the threaded leveling component 8 from damaging the bottom of the precast concrete frame column 3 during the leveling process, a steel plate embedded part 7 corresponding to the threaded leveling component 8 is fixedly installed at the bottom of the precast concrete frame column 3. In actual use, the top of the threaded leveling component 8 rests against the steel plate embedded part 7 to prevent the concrete from being squeezed and damaged.
[0051] In one implementation, the steel plate embedded part 7 specifically includes a steel frame 701 embedded inside the precast concrete frame column 3, and a thickened steel plate 702 is fixedly connected to the bottom end of the steel frame 701.
[0052] The thickened steel plate 702 is welded and fixed together with the steel frame 701. The steel frame 701 is designed in advance during the manufacturing process of the precast concrete frame column 3. When the concrete solidifies, the steel frame 701 is fixed to the precast concrete frame column 3.
[0053] In one implementation, the threaded leveling assembly 8 includes: a first internal threaded embedded part 801 pre-embedded inside the cast-in-place concrete foundation 1, and a leveling screw 802 threadedly connected to the top of the first internal threaded embedded part 801.
[0054] By rotating the leveling screw 802, the leveling screw 802 engages with the first internal threaded embedded part 801, thereby enabling the leveling screw 802 to move up and down. The top of the leveling screw 802 supports the bottom of the precast concrete frame column 3, thereby leveling the bottom surface of the precast concrete frame column 3 (which can also be understood as adjusting the side of the precast concrete frame column 3 to a vertical state).
[0055] In one implementation, a second embedded steel bar is installed inside the precast concrete frame column 3. The bottom end of the second embedded steel bar is inserted into the grouting sleeve 4, and the second embedded steel bar is fixedly connected to the top end of the grouting sleeve 4.
[0056] This allows the second embedded steel bar to be connected to the first embedded steel bar 2 via concrete, ensuring the structural stability of the precast concrete frame column 3 after installation.
[0057] In one implementation, the inner side of the grouting sleeve 4 is provided with an inner protrusion, which can be plate-shaped, ring-shaped, etc., to increase the tightness of the bond between the inner wall of the grouting sleeve 4 and the concrete.
[0058] In an implementation, such as Figure 1 As shown, the diagonal bracing assembly includes: a first connector 9, a second connector 10, and a third connector 11, which are fixedly installed on the side of the precast concrete frame column 3. A second strut 13 is connected between the first connector 9 and the third connector 11, and a first strut 12 is connected between the second connector 10 and the third connector 11. The first connector 9 is located above the center of gravity of the precast concrete frame column 3, and the second connector 10 is located below the center of gravity of the precast concrete frame column 3.
[0059] In practical use, multiple sets of diagonal bracing components can be designed on the side of the precast concrete frame column 3, such as three sets, four sets, eight sets, etc., to ensure that the precast concrete frame column 3 is in a vertical state.
[0060] The design of the first connector 9, the second connector 10, and the third connector 11 is the same. The third connector 11 is described in detail below. It includes a second internal thread embedded part 1101 and a connecting ear 1103, which are fixedly connected by a pre-embedded method. The connecting ear 1103 is fixedly connected to the second internal thread embedded part 1101 by a mounting screw 1102.
[0061] In one implementation, the lengths of the first support rod 12 and the second support rod 13 are adjustable, making them suitable for various practical application scenarios and making the installation of the first support rod 12 and the second support rod 13 more convenient.
[0062] The first support rod 12 and the second support rod 13 have similar structures. The structure of the first support rod 12 is described in detail below. It includes: a rod frame 1201, a connecting hole 1204 at the first end of the rod frame 1201, and a vertical plate 1202 fixedly connected to the second end of the rod frame 1201. There are two sets of rod frames 1201, and threaded rods 1203 are fixedly connected between the vertical plates 1202 corresponding to the two sets of rod frames 1201.
[0063] The overall length of the first support rod 12 is adjusted by adjusting the length of the threaded rod 1203 located between the upright plates 1202 corresponding to the two sets of rods 1201.
[0064] Other embodiments of the present invention will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of the present invention are indicated by the following claims.
[0065] It should be understood that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. This invention is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this invention is limited only by the appended claims.
Claims
1. A precast concrete frame installation structure, characterized in that, include: A cast-in-place concrete foundation (1) is provided with a first embedded steel bar (2) and a threaded leveling component (8). The top of the first embedded steel bar (2) extends out of the cast-in-place concrete foundation (1), and the threaded leveling component (8) is located at the top of the cast-in-place concrete foundation (1). A precast concrete frame column (3) is provided with a grouting sleeve (4) at the bottom of the precast concrete frame column (3), and the bottom end of the grouting sleeve (4) corresponds to the top end of the first embedded steel bar (2). Diagonal bracing assembly, the diagonal bracing assembly being used to stabilize the precast concrete frame column (3) in a vertical state; A grouting port (5) is provided on the side of the grouting sleeve (4) near the bottom, and an exhaust port (6) is provided on the side of the grouting sleeve (4) near the top.
2. The precast concrete frame installation structure according to claim 1, characterized in that: The bottom of the precast concrete frame column (3) is fixedly provided with a steel plate embedded part (7) corresponding to the threaded leveling component (8).
3. The precast concrete frame installation structure according to claim 1, characterized in that, The steel plate embedded part (7) includes: a steel frame (701) embedded inside the precast concrete frame column (3), and a thickened steel plate (702) is fixedly connected to the bottom end of the steel frame (701).
4. A precast concrete frame installation structure according to any one of claims 1 to 3, characterized in that, The threaded leveling assembly (8) includes: a first internal threaded embedded part (801) pre-embedded inside the cast-in-place concrete foundation (1), and a leveling screw (802) is threadedly connected to the top of the first internal threaded embedded part (801).
5. The precast concrete frame installation structure according to claim 1, characterized in that: The precast concrete frame column (3) is provided with a second embedded steel bar inside. The bottom end of the second embedded steel bar is inserted into the grouting sleeve (4), and the second embedded steel bar is fixedly connected to the top end of the grouting sleeve (4).
6. The precast concrete frame installation structure according to claim 1, characterized in that: The inner side of the grouting sleeve (4) is provided with an inner protrusion.
7. The precast concrete frame installation structure according to claim 1, characterized in that, The diagonal bracing assembly includes: The first connection (9) and the second connection (10) are fixedly installed on the side of the precast concrete frame column (3). The first connection (9) is located above the center of gravity of the precast concrete frame column (3), and the second connection (10) is located below the center of gravity of the precast concrete frame column (3). A third connector (11) is fixedly installed on the ground; A second strut (13) is connected between the first connector (9) and the third connector (11), and a first strut (12) is connected between the second connector (10) and the third connector (11).
8. The precast concrete frame installation structure according to claim 1, characterized in that, The third connector (11) includes: The second internal threaded embedded part (1101) is fixedly connected by a pre-embedding method; A connecting ear (1103) is fixedly connected to a second internal threaded embedded part (1101) by a mounting screw (1102).
9. The precast concrete frame installation structure according to claim 7, characterized in that: The lengths of the first support rod (12) and the second support rod (13) are both adjustable.
10. The precast concrete frame installation structure according to claim 9, characterized in that: The first strut (12) includes: A pole frame (1201) is provided with a connecting hole (1204) at its first end and a vertical plate (1202) is fixedly connected to its second end. The frame (1201) is provided in two sets, and the corresponding upright plates (1202) of the two sets of frames (1201) are fixedly connected with threaded rods (1203).