Lightweight insulating brick for rubber heating

CN224729207UActive Publication Date: 2026-09-08YIXING RUITAI REFRACTORY CO LTD
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Patent Information

Application Number
CN202521835890.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-09-08
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0004]现有技术中的轻质保温砖的保温机制多依赖单一多孔结构,热导率较高,在中高温下,热量通过砖体传导损失严重,导致橡胶加热设备需持续耗能维持温度,增加运行成本,影响转体的使用效果,为此,我们提出了一种用于橡胶加热的轻质保温砖

Benefits of technology

(1)该用于橡胶加热的轻质保温砖,通过设置复合组件,复合组件包括设置在砖块外壳内部的工作层面、过渡层、保温层、加固层及橡胶填充层,其中,工作层面的材质为莫来石,莫来石在高温下仍能保持较高的强度,其强度随着温度的升高而有所提高,抗高温蠕变性良好,在承受高温和压力的情况下,蠕变值小,不易发生变形,且莫来石的硬度较大,具有良好的耐磨性和抗冲击性,通过在砖块外壳的内部填充莫来石,能够提高保温砖的耐高温效果及抗压强度,过渡层的材质为堇青石,堇青石的热膨胀系数低,具有良好的热稳定性,能承受温度的急剧变化而不损坏,这使得它在高温环境下能保持较好的结构完整性,堇青石的化学稳定性较好,耐酸、碱侵蚀的能力较强,但在高温下可能会与某些化学物质发生反应,其成分中的镁可被少量的锰所置换,成分中的铝也可被部分高价铁所置换,通过在砖块外壳内部设置堇青石材质的过渡层,能够提高保温砖的耐腐蚀性能并提升耐高温效果,通过设置漂珠材质的保温层,漂珠热导率小,导热系数常温为0.08-0.1,保温隔热性能优异;耐火度≥1680℃,具有极高的耐火性,通过在砖块外壳的内部设置漂珠材质的保温层,能减轻建筑物自重,提高隔热性能和耐久性,通过在砖块外壳的内部设置加固层,能够提高保温砖的自身强度,通过在加固层的内部设置橡胶填充层,能够实现保温砖自身的保温效果,使保温砖的使用效果大幅提升;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulating bricks, and disclose a kind of light insulating brick for rubber heating, including brick shell;And the composite component being set in the inside of brick shell, composite component includes the working level being fixedly connected in the inner wall of brick shell, the inner wall of working level is connected with transition layer, the inner wall of transition layer is connected with thermal insulation layer, the inner wall of thermal insulation layer is connected with reinforcing layer, the inside of reinforcing layer is provided with rubber filling layer, by setting composite component, composite component includes the working level being set in the inside of brick shell, transition layer, thermal insulation layer, reinforcing layer and rubber filling layer, by setting the thermal insulation layer of floating bead material in the inside of brick shell, can reduce building deadweight, improve heat insulation performance and durability, by setting reinforcing layer in the inside of brick shell, the strength of insulating brick itself can be improved, by setting rubber filling layer in the inside of reinforcing layer, the heat preservation effect of insulating brick itself can be realized.
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Description

Technical Field

[0001] This utility model relates to the field of heat-insulating brick technology, specifically a lightweight heat-insulating brick for rubber heating. Background Technology

[0002] Lightweight insulating bricks are porous concrete products made primarily from sand, cement, gypsum, and slag through aerogel or autoclaving processes. They are characterized by their light weight (density 600–800 kg / m³). 3 It features excellent thermal insulation and sound insulation properties.

[0003] According to Chinese patent CN205421688U, a lightweight insulating brick is firstly constructed using a composite structure of various inorganic mineral materials, and then coated with fire-retardant material on its surface. This allows the constructed wall to not only have heat insulation and heat preservation effects, but also excellent fire resistance, making it more effective than traditional bricks. This lightweight insulating brick effectively avoids the problems of hollowing, cracking, and falling off that are common in traditional insulation systems. It also has high strength, strong adhesion, and is fire-retardant, environmentally friendly, and poses no safety hazards.

[0004] The insulation mechanism of existing lightweight insulating bricks mostly relies on a single porous structure with high thermal conductivity. At medium and high temperatures, heat is lost significantly through conduction in the brick body, causing rubber heating equipment to continuously consume energy to maintain the temperature, increasing operating costs and affecting the performance of the rotating body. To address this, we propose a lightweight insulating brick for rubber heating. Utility Model Content

[0005] The purpose of this invention is to provide a lightweight insulating brick for rubber heating, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a lightweight heat-insulating brick for rubber heating, comprising a brick outer shell; The composite component includes a working layer fixedly connected to the inner wall of the brick shell, a transition layer connected to the inner wall of the working layer, an insulation layer connected to the inner wall of the transition layer, a reinforcing layer connected to the inner wall of the insulation layer, and a rubber filling layer disposed inside the reinforcing layer. By setting the composite component, which includes a working layer, a transition layer, an insulation layer, a reinforcing layer, and a rubber filling layer disposed inside the brick shell, the self-weight of the building can be reduced and the thermal insulation performance and durability can be improved by setting the reinforcing layer inside the brick shell. The self-strength of the insulating brick can be improved by setting the reinforcing layer inside the brick shell, and the thermal insulation effect of the insulating brick can be achieved by setting the rubber filling layer inside the reinforcing layer.

[0007] Preferably, the working layer is made of mullite, and the mullite is evenly distributed on the inner wall of the brick shell.

[0008] Preferably, the transition layer is made of cordierite.

[0009] Preferably, the insulation layer is made of beaded material.

[0010] Preferably, the outer surface of the brick shell is further provided with an installation component. The installation component includes a semi-circular groove formed on the left outer wall of the brick shell, a semi-circular block fixedly connected to the right outer wall of the brick shell, a plurality of first rectangular slots equidistantly formed on the top of the brick shell, and a plurality of second rectangular slots equidistantly formed on the bottom of the brick shell. Each second rectangular slot is staggered with each first rectangular slot. The outer diameter of the semi-circular block is the same as the inner diameter of the semi-circular groove. By providing the installation component, the use of the insulation brick is facilitated. During the process, when the operator needs to stack the insulation bricks left and right, the operator inserts the semi-circular block on the side wall of one insulation brick into the semi-circular groove on the side of another insulation brick, so that the two insulation bricks are stacked left and right. When the insulation bricks need to be stacked top to bottom, the operator inserts the bottom of one insulation brick and the second rectangular slot into the first rectangular slot on the top of the other insulation brick below, so that the two insulation bricks can be stacked top to bottom. This setting can improve the installation efficiency of the operator when stacking insulation bricks.

[0011] Preferably, the front of the brick shell has six through slots at equal intervals. By opening six through slots on the front of the brick shell, a hollow or openwork structure is formed inside the brick. This can significantly reduce the amount of material used, reduce the weight of a single brick, and reduce the pressure of the wall on the foundation. It is especially suitable for high-rise buildings or load-sensitive structures, reducing foundation construction costs and structural burden.

[0012] This invention provides a lightweight insulating brick for rubber heating. This lightweight insulating brick for rubber heating has the following beneficial effects: (1) The lightweight insulating brick for rubber heating is constructed by setting up a composite component, which includes a working layer, a transition layer, an insulation layer, a reinforcing layer, and a rubber filling layer disposed inside the outer shell of the brick. The working layer is made of mullite, which maintains high strength at high temperatures and its strength increases with increasing temperature. It has good resistance to high-temperature creep and low creep value under high temperature and pressure, making it less prone to deformation. Mullite also has high hardness and good wear resistance and impact resistance. By filling the inner shell of the brick with mullite, the high-temperature resistance and compressive strength of the insulating brick can be improved. The transition layer is made of cordierite, which has a low coefficient of thermal expansion and good thermal stability. It can withstand rapid temperature changes without damage, which allows it to maintain good structural integrity in high-temperature environments. Cordierite also has good chemical stability. It has strong resistance to acid and alkali corrosion, but may react with certain chemicals at high temperatures. The magnesium in its composition can be replaced by a small amount of manganese, and the aluminum in its composition can also be replaced by some of the high-valence iron. By setting a cordierite transition layer inside the brick shell, the corrosion resistance and high-temperature resistance of the insulation brick can be improved. By setting a cenosphere insulation layer, the cenosphere has low thermal conductivity, with a thermal conductivity coefficient of 0.08-0.1 at room temperature, resulting in excellent thermal insulation performance. It has a fire resistance of ≥1680℃ and extremely high fire resistance. By setting a cenosphere insulation layer inside the brick shell, the self-weight of the building can be reduced, and the thermal insulation performance and durability can be improved. By setting a reinforcement layer inside the brick shell, the strength of the insulation brick itself can be improved. By setting a rubber filling layer inside the reinforcement layer, the insulation effect of the insulation brick itself can be achieved, greatly improving the performance of the insulation brick. (2) The lightweight insulating brick for rubber heating, by setting up an installation component, allows the operator to stack the insulating bricks left and right when the operator needs to stack them. The operator inserts the semi-circular block on the side wall of one insulating brick into the semi-circular groove on the side of another insulating brick, so that the two insulating bricks can be stacked left and right. When the insulating bricks need to be stacked up and down, the operator inserts the bottom of one insulating brick and the second rectangular slot into the first rectangular slot on the top of the other insulating brick below, so that the two insulating bricks can be stacked up and down. This setting can improve the installation efficiency of the operator when stacking the insulating bricks. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial cross-sectional view of the present invention; Figure 3 This is a cross-sectional view of the composite component in this utility model; Figure 4 This is a top view of the mounting components in this utility model; Figure 5 This is a front view of the mounting components in this utility model.

[0014] In the diagram: 1. Brick outer shell; 21. Composite component; 211. Working layer; 212. Transition layer; 213. Insulation layer; 214. Reinforcing layer; 215. Rubber filling layer; 22. Installation component; 221. Semicircular groove; 222. Semicircular block; 223. First rectangular slot; 224. Second rectangular slot; 3. Through groove. Detailed Implementation

[0015] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0016] like Figure 1-5 As shown, this utility model has the following two specific embodiments.

[0017] Example 1 A lightweight insulating brick for rubber heating, comprising a brick outer shell 1; The composite component 21 is disposed inside the brick shell 1. The composite component 21 includes a working layer 211 fixedly connected to the inner wall of the brick shell 1, a transition layer 212 connected to the inner wall of the working layer 211, a heat insulation layer 213 connected to the inner wall of the transition layer 212, a reinforcing layer 214 connected to the inner wall of the heat insulation layer 213, and a rubber filling layer 215 disposed inside the reinforcing layer 214. By setting the composite component 21, the composite component 21 includes a working layer 211, a transition layer 212, a heat insulation layer 213, and a reinforcing layer disposed inside the brick shell 1. 214 and rubber filler layer 215, wherein the working layer 211 is made of mullite. Mullite maintains high strength at high temperatures, and its strength increases with increasing temperature. It has good resistance to high-temperature creep, with low creep value and is not easily deformed under high temperature and pressure. Mullite also has high hardness, providing good wear resistance and impact resistance. By filling the interior of the brick outer shell 1 with mullite, the high-temperature resistance and compressive strength of the insulation brick can be improved. The transition layer 212 is made of cordierite. Cordierite has a low coefficient of thermal expansion and... It has good thermal stability and can withstand rapid temperature changes without damage, which allows it to maintain good structural integrity in high-temperature environments. Cordierite has good chemical stability and strong resistance to acid and alkali corrosion, but it may react with certain chemicals at high temperatures. Magnesium in its composition can be replaced by a small amount of manganese, and aluminum can be partially replaced by ferric iron. By setting a cordierite transition layer 212 inside the brick outer shell 1, the corrosion resistance and high-temperature resistance of the insulating brick can be improved. Furthermore, by setting a beaded insulation layer 2... 13. The thermal conductivity of cenospheres is low, with a thermal conductivity coefficient of 0.08-0.1 at room temperature, resulting in excellent thermal insulation performance. The fire resistance is ≥1680℃, exhibiting extremely high fire resistance. By setting a cenosphere insulation layer 213 inside the brick shell 1, the building's self-weight can be reduced, and the thermal insulation performance and durability can be improved. By setting a reinforcing layer 214 inside the brick shell 1, the strength of the insulation brick itself can be improved. By setting a rubber filling layer 215 inside the reinforcing layer 214, the insulation effect of the insulation brick itself can be achieved, greatly enhancing the performance of the insulation brick. The material of the working layer 211 is mullite, which is evenly distributed on the inner wall of the outer shell 1 of the brick. The transition layer 212 is made of cordierite; The insulation layer 213 is made of beaded material; The front of the brick shell 1 has six through slots 3 at equal intervals. By opening six through slots 3 on the front of the brick shell 1, the interior of the brick forms a hollow or hollow structure, which can significantly reduce the amount of material used, reduce the weight of a single brick, and reduce the pressure of the wall on the foundation. It is especially suitable for high-rise buildings or load-sensitive structures, reducing foundation construction costs and structural burden.

[0018] Example 2 The difference from Embodiment 1 is that this embodiment discloses installation components, such as... Figures 4-5 As shown: An installation assembly 22 is also provided on the exterior of the brick shell 1. The installation assembly 22 includes a semi-circular groove 221 formed on the left outer wall of the brick shell 1, a semi-circular block 222 fixedly connected to the right outer wall of the brick shell 1, a plurality of first rectangular slots 223 equally spaced on the top of the brick shell 1, and a plurality of second rectangular slots 224 equally spaced on the bottom of the brick shell 1. Each second rectangular slot 224 is staggered with each first rectangular slot 223. The outer diameter of the semi-circular block 222 is the same as the inner diameter of the semi-circular groove 221. By setting the installation assembly 22, the insulation brick can be installed... During use, when the operator needs to stack the insulation bricks left and right, the operator inserts the semi-circular block 222 on the side wall of one insulation brick into the semi-circular groove 221 on the side of another insulation brick, so that the two insulation bricks are stacked left and right. When the insulation bricks need to be stacked up and down, the operator engages the bottom of one insulation brick with the second rectangular slot 224 into the first rectangular slot 223 on the top of the other insulation brick below, so that the two insulation bricks can be stacked up and down. This setting can improve the installation efficiency of the operator when stacking insulation bricks.

[0019] Working Principle: The composite component 21 includes a working layer 211, a transition layer 212, an insulation layer 213, a reinforcing layer 214, and a rubber filling layer 215, all disposed inside the brick shell 1. The working layer 211 is made of mullite, which maintains high strength at high temperatures, with its strength increasing with temperature. It exhibits good resistance to high-temperature creep, showing low creep under high temperature and pressure, making it less prone to deformation. Furthermore, mullite has high hardness, providing good wear resistance and impact resistance. Filling the interior of the brick shell 1 with mullite improves the high-temperature resistance and compressive strength of the insulation brick. The transition layer 212 is made of cordierite, which has a low coefficient of thermal expansion and good thermal stability, allowing it to withstand rapid temperature changes without damage. This enables it to maintain good structural integrity at high temperatures. Cordierite also has good chemical stability, being resistant to acids and other chemicals. It has a strong ability to erode alkali, but it may react with certain chemicals at high temperatures. The magnesium in its composition can be replaced by a small amount of manganese, and the aluminum in its composition can also be replaced by some of the high-valence iron. By setting a cordierite transition layer 212 inside the brick shell 1, the corrosion resistance and high temperature resistance of the insulation brick can be improved. By setting a cenosphere insulation layer 213, the cenosphere has a low thermal conductivity, with a thermal conductivity coefficient of 0.08-0.1 at room temperature, and excellent thermal insulation performance; the fire resistance is ≥1680℃, and it has extremely high fire resistance. By setting a cenosphere insulation layer 213 inside the brick shell 1, the self-weight of the building can be reduced, and the thermal insulation performance and durability can be improved. By setting a reinforcement layer 214 inside the brick shell 1, the strength of the insulation brick itself can be improved. By setting a rubber filling layer 215 inside the reinforcement layer 214, the thermal insulation effect of the insulation brick itself can be achieved, and the performance of the insulation brick can be greatly improved. When using insulating bricks, if the operator needs to stack the insulating bricks left and right, the operator inserts the semi-circular block 222 on the side wall of one insulating brick into the semi-circular groove 221 on the side of another insulating brick, so that the two insulating bricks are stacked left and right. If the insulating bricks need to be stacked top to bottom, the operator engages the bottom of one insulating brick with the second rectangular slot 224 into the first rectangular slot 223 on the top of the other insulating brick below, so that the two insulating bricks can be stacked top to bottom. This setting can improve the installation efficiency of the operator when stacking insulating bricks.

[0020] The above are merely illustrative embodiments of this utility model and are not intended to limit the scope of this utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of this utility model should fall within the protection scope of this utility model. Furthermore, it should be noted that the components of this utility model are not limited to the overall application described above. Each technical feature described in the specification of this utility model can be used individually or in combination as needed. Therefore, this utility model naturally covers other combinations and specific applications related to this case.

Claims

1. A lightweight insulating brick for rubber heating, comprising a brick outer shell (1); And a composite component (21) disposed inside the outer shell (1) of the brick, characterized in that: The composite component (21) includes a working layer (211) fixedly connected to the inner wall of the brick shell (1), the inner wall of the working layer (211) is connected to a transition layer (212), the inner wall of the transition layer (212) is connected to a heat insulation layer (213), the inner wall of the heat insulation layer (213) is connected to a reinforcing layer (214), and the interior of the reinforcing layer (214) is provided with a rubber filling layer (215).

2. The lightweight insulating brick for rubber heating according to claim 1, characterized in that: The working layer (211) is made of mullite, which is evenly distributed on the inner wall of the brick shell (1).

3. The lightweight insulating brick for rubber heating according to claim 1, characterized in that: The transition layer (212) is made of cordierite.

4. A lightweight insulating brick for rubber heating according to claim 1, characterized in that: The insulation layer (213) is made of beaded material.

5. A lightweight insulating brick for rubber heating according to claim 1, characterized in that: The outer side of the brick shell (1) is also provided with an installation component (22). The installation component (22) includes a semi-circular groove (221) opened on the left outer wall of the brick shell (1). A semi-circular block (222) is fixedly connected to the right side of the outer wall of the brick shell (1). A number of first rectangular slots (223) are equally spaced on the top of the brick shell (1). A number of second rectangular slots (224) are equally spaced on the bottom of the brick shell (1). Each second rectangular slot (224) is staggered with each first rectangular slot (223). The outer diameter of the semi-circular block (222) is the same as the inner diameter of the semi-circular groove (221).

6. A lightweight insulating brick for rubber heating according to claim 1, characterized in that: The front of the brick shell (1) has six through slots (3) at equal intervals.

Citation Information

Patent Citations

  • Light insulation brick

    CN205421688U