A trolley for tunnel lining repair

CN224729601UActive Publication Date: 2026-09-08LUOYANG DEHENG MASCH CO LTD
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Patent Information

Application Number
CN202522072573.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-08
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0003]然而传统的隧道衬砌修复的台车,通常高度和宽度多为固定尺寸,难以适配不同直径的隧道断面,对于隧道拱顶、边墙等不同位置的病害,需频繁移动设备或搭建多个平台,导致作业效率低下

Benefits of technology

1、本实用新型提出的一种用于隧道衬砌修复的台车,对比现有隧道衬砌修复的台车,该隧道衬砌修复的台车使用时,利用安装板两侧电动推杆推动侧架绕顶架转动,可灵活调整侧架角度与作业范围,适配隧道拱顶、边墙等不同位置的修复需求,通过主体架下端安装盒内伺服电机驱动螺杆旋转,带动螺纹套板及抬升杆升降,使底板支撑地面,配合耐磨垫板增强摩擦力,大幅提升作业时的结构稳定性。

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Abstract

The utility model relates to trolley technical field discloses a trolley for tunnel lining repair, including main part frame, the upper end and the lower end of main part frame inner wall all are fixedly connected with crossbeam, the upper end fixedly connected with mounting panel of lower end crossbeam, the both sides of mounting panel outer wall all are hinged and are connected with a plurality of electric push -rod, both sides a plurality of electric push -rod's output all are hinged and are connected with side frame, the lower end fixedly connected with installation box of main part frame. In the utility model, when the trolley for tunnel lining repair uses, the side frame is driven around the top frame to rotate by electric push -rod on the both sides of mounting panel, can flexibly adjust the side frame angle and operation range, adapt to the repair demand of different positions such as tunnel vault, side wall, through the rotation of screw rod driven by servo motor in installation box lower end of main part frame, drive threaded sleeve plate and lifting rod lifting, make the ground of bottom plate support, cooperate wear -resisting backing plate and enhance friction, greatly promote the structural stability when operating.
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Description

Technical Field

[0001] This utility model relates to the field of trolley technology, and in particular to a trolley used for tunnel lining repair. Background Technology

[0002] As is well known, tunnels, as a key component of infrastructure such as transportation and water conservancy, are subjected to long-term pressure from surrounding rock, vehicle loads, and groundwater erosion, making their lining structures prone to defects such as cracks, spalling, and water leakage. If these defects are not repaired in time, they may lead to a decrease in the strength of the lining structure and even cause safety accidents such as collapse. Therefore, tunnel lining repair is a core link in ensuring the safe operation of tunnels.

[0003] However, traditional tunnel lining repair trolleys are usually fixed in height and width, making it difficult to adapt to tunnel cross-sections of different diameters. For defects in different locations such as the tunnel arch and sidewalls, it is necessary to frequently move equipment or build multiple platforms, resulting in low work efficiency.

[0004] Therefore, those skilled in the art have provided a trolley for tunnel lining repair to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a trolley for tunnel lining repair. When in use, the trolley uses electric push rods on both sides of the mounting plate to drive the side frame to rotate around the top frame, which can flexibly adjust the angle of the side frame and the working range to adapt to the repair needs of different locations such as the tunnel arch and sidewalls. The servo motor in the mounting box at the lower end of the main frame drives the screw to rotate, which in turn drives the threaded sleeve plate and lifting rod to rise and fall, so that the bottom plate supports the ground. With the help of wear-resistant pads to enhance friction, the structural stability during operation is greatly improved.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A trolley for tunnel lining repair includes a main frame. A crossbeam is fixedly connected to the upper and lower ends of the inner wall of the main frame. A mounting plate is fixedly connected to the upper end of the lower crossbeam. Multiple electric push rods are hinged to both sides of the outer wall of the mounting plate. The output ends of the multiple electric push rods on both sides are hinged to side frames. A mounting box is fixedly connected to the lower end of the main frame. Each mounting box has a storage cavity inside. A servo motor is fixedly connected to the center of the top surface of each storage cavity. A screw is fixedly connected to the output end of each servo motor. A threaded sleeve is fitted onto the outer wall of each screw. Lifting rods are fixedly connected to the four corners at the lower end of the threaded sleeve. The lower ends of the lifting rods penetrate the storage cavity to the outside of the mounting box and are fixedly connected to a base plate.

[0007] Compared with existing tunnel lining repair trolleys, this tunnel lining repair trolley uses electric push rods on both sides of the mounting plate to drive the side frame to rotate around the top frame. The angle of the side frame and the working range can be flexibly adjusted to adapt to the repair needs of different locations such as the tunnel arch and sidewalls. The servo motor in the mounting box at the lower end of the main frame drives the screw to rotate, which drives the threaded sleeve plate and lifting rod to rise and fall, so that the bottom plate supports the ground. With the help of wear-resistant pads to enhance friction, the structural stability during operation is greatly improved.

[0008] Furthermore, a top frame is fixedly connected to the upper end of the main frame; The above technical solution provides a stable rotation support point for the side frame through the top frame, while also enhancing the rigidity of the overall trolley structure.

[0009] Furthermore, the upper ends of the side frames are rotatably connected to both ends of the top frame; The above technical solution allows the side frame to rotate flexibly around the top frame, thereby enabling precise adjustment of the side frame's tilt angle to meet the repair needs of different parts of the tunnel.

[0010] Furthermore, each of the main frame components is fixedly connected to a movable wheel at its lower end near the outer wall of the mounting box; The above technical solution provides the trolley with convenient mobility through the movable wheels, enabling the trolley to be easily moved between different working areas within the tunnel.

[0011] Furthermore, each of the threaded sleeve plates is slidably connected to a smoke sensor located at the front end of the other side of the top surface of the load box, which is also slidably connected to the inner wall of the storage cavity. The above technical solution facilitates the movement of the lifting rod and the base plate through the threaded sleeve.

[0012] Furthermore, wear-resistant pads are fixedly connected to the lower end of each base plate; The above technical solution effectively enhances the friction between the base plate and the ground by using wear-resistant pads, preventing the trolley from slipping due to stress during operation.

[0013] This utility model has the following beneficial effects: 1. This utility model proposes a trolley for tunnel lining repair. Compared with existing tunnel lining repair trolleys, this trolley uses electric push rods on both sides of the mounting plate to drive the side frame to rotate around the top frame. The angle of the side frame and the working range can be flexibly adjusted to adapt to the repair needs of different locations such as the tunnel arch and sidewalls. The servo motor in the mounting box at the lower end of the main frame drives the screw to rotate, which drives the threaded sleeve plate and lifting rod to rise and fall, so that the bottom plate supports the ground. With the help of wear-resistant pads to enhance friction, the structural stability during operation is greatly improved. Attached Figure Description

[0014] Figure 1 An axonometric drawing of a trolley for tunnel lining repair proposed in this utility model; Figure 2 This is a schematic diagram showing the unfolded side frame of a trolley for tunnel lining repair proposed in this utility model. Figure 3 This is a bottom view schematic diagram of a trolley for tunnel lining repair proposed in this utility model; Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0015] Explanation of reference numerals in the attached figures: 1. Main frame; 11. Top frame; 12. Crossbeam; 13. Casters; 14. Side frame; 2. Mounting plate; 21. Electric push rod; 22. Mounting box; 23. Storage cavity; 24. Servo motor; 25. Screw; 26. Threaded sleeve; 27. Lifting rod; 28. Base plate. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] Reference Figure 1-4 An embodiment of this utility model provides a trolley for tunnel lining repair, comprising a main frame 1, with crossbeams 12 fixedly connected to the upper and lower ends of the inner wall of the main frame 1, an mounting plate 2 fixedly connected to the upper end of the lower crossbeam 12, multiple electric push rods 21 hinged to both sides of the outer wall of the mounting plate 2, and side frames 14 hinged to the output ends of the multiple electric push rods 21 on both sides, and mounting boxes 22 fixedly connected to the lower end of the main frame 1, each mounting box 22 having a storage cavity 23 inside, a servo motor 24 fixedly connected to the middle of the top surface of each storage cavity 23, a screw 25 fixedly connected to the output end of each servo motor 24, a threaded sleeve plate 26 sleeved on the outer wall of each screw 25, and lifting rods 27 fixedly connected to the four corners of the lower end of the threaded sleeve plate 26, the lower ends of the lifting rods 27 penetrating the storage cavity 23 to the outside of the mounting box 22 and fixedly connected to a base plate 28.

[0018] Compared with existing tunnel lining repair trolleys, this tunnel lining repair trolley uses electric push rods 21 on both sides of the mounting plate 2 to push the side frame 14 to rotate around the top frame 11. The angle and working range of the side frame 14 can be flexibly adjusted to adapt to the repair needs of different locations such as the tunnel arch and sidewalls. The servo motor 24 in the mounting box 22 at the lower end of the main frame 1 drives the screw 25 to rotate, which drives the threaded sleeve plate 26 and the lifting rod 27 to rise and fall, so that the bottom plate 28 supports the ground. With the help of wear-resistant pads to enhance friction, the structural stability during operation is greatly improved.

[0019] A top frame 11 is fixedly connected to the upper end of the main frame 1; The top frame 11 provides a stable rotation support point for the side frame 14, while also enhancing the rigidity of the overall trolley structure.

[0020] The upper ends of the side frames 14 are rotatably connected to both ends of the top frame 11; The side frame 14 can rotate flexibly around the top frame 11, thereby enabling precise adjustment of the tilt angle of the side frame 14 to meet the repair needs of different parts of the tunnel, such as the arch and sidewalls.

[0021] The lower end of the main frame 1 near the outer wall of the mounting box 22 is fixedly connected with a movable wheel 13; The movable wheels 13 provide convenient mobility for the trolley, enabling it to be easily moved between different work areas within the tunnel.

[0022] Each of the threaded sleeves 26 is slidably connected to a smoke sensor located at the front end of the other side of the top surface of the load box on the inner wall of the storage cavity 23. The threaded sleeve 26 facilitates the movement of its lifting rod 27 and base plate 28.

[0023] Wear-resistant pads are fixedly connected to the lower end of the base plate 28; The wear-resistant pad effectively enhances the friction between the base plate 28 and the ground, preventing the trolley from slipping due to stress during operation.

[0024] Working principle: In use, the trolley is first moved to the tunnel lining repair position by the moving wheels 13 at the lower end of the main frame 1; the servo motor 24 in the mounting box 22 is started, and its output end drives the screw 25 to rotate, so that the threaded sleeve 26 sleeved on the outer wall of the screw 25 slides along the inner wall of the storage cavity 23, thereby driving the lifting rod 27 and the bottom plate 28 to descend until the wear-resistant pad at the lower end of the bottom plate 28 is in close contact with the ground, so as to achieve stable support of the trolley; during operation, the electric push rods 21 on both sides of the mounting plate 2 extend and retract, pushing the side frame 14 to rotate around the two ends of the top frame 11, and precisely adjusting the tilt angle of the side frame 14 to adapt to the repair needs of different parts such as the tunnel arch and sidewalls, thereby completing the tunnel lining repair operation.

[0025] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0026] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A trolley for tunnel lining repair, comprising a main frame (1), characterised in that: The upper and lower ends of the inner wall of the main frame (1) are fixedly connected to crossbeams (12). The upper end of the lower crossbeam (12) is fixedly connected to a mounting plate (2). Multiple electric push rods (21) are hinged to both sides of the outer wall of the mounting plate (2). The output ends of the multiple electric push rods (21) on both sides are hinged to side frames (14). The lower end of the main frame (1) is fixedly connected to a mounting box (22). The mounting box (22) has a storage cavity (2) inside. 3) A servo motor (24) is fixedly connected to the middle of the top surface of the storage cavity (23). A screw (25) is fixedly connected to the output end of the servo motor (24). A threaded sleeve plate (26) is fitted on the outer wall of the screw (25). A lifting rod (27) is fixedly connected to the four corners of the lower end of the threaded sleeve plate (26). The lower end of the lifting rod (27) passes through the storage cavity (23) to the outside of the mounting box (22) and is fixedly connected to the bottom plate (28).

2. A bogie for tunnel lining rehabilitation according to claim 1, characterized in that: The upper end of the main frame (1) is fixedly connected to the top frame (11).

3. A bogie for tunnel lining rehabilitation according to claim 1, characterized in that: The upper ends of the side frame (14) are rotatably connected to both ends of the top frame (11).

4. The bogie for tunnel lining rehabilitation according to claim 1, characterized in that: The lower end of the main frame (1) near the outer wall of the mounting box (22) is fixedly connected with a movable wheel (13).

5. The bogie for tunnel lining rehabilitation according to claim 1, characterized in that: The threaded sleeves (26) are all slidably connected to the inner wall of the storage cavity (23).

6. The bogie for tunnel lining rehabilitation according to claim 1, characterized in that: The lower end of each base plate (28) is fixedly connected with a wear-resistant pad.