Self-adapting caliber quick switching rotary valve anti-blocking device

Abstract

The utility model discloses a kind of self-adapting caliber quick switching rotary valve anti-blocking devices, it is related to rotary valve technical field, its technical points, including valve body, the valve body entrance is fixedly installed with anti-blocking passage, the anti-blocking passage outer wall is fixedly installed with connecting sleeve, the connecting sleeve inside is fixedly installed with docking sleeve, the docking sleeve section is conical, the connecting sleeve outer wall is installed with multiple extruding bolts by screw thread rotation penetration, the utility model is by setting filter screen plate, eccentric wheel and spring etc. Component, filter screen plate can intercept fluid impurities, prevent its into valve body, when impurity accumulation, motor drives eccentric wheel to rotate, eccentric wheel cooperates with extruding block, makes filter screen plate reciprocating sliding along slide rod, spring buffering and reset, maintain filter screen plate stable high-frequency vibration, shake off accumulated impurities in time, avoid blockage, guarantee that fluid flows smoothly through anti-blocking passage and enters valve body, significantly improve the anti-blocking capacity, reduce equipment failure and downtime maintenance length, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of rotary valve technology, specifically to an anti-clogging device for an adaptive diameter fast-switching rotary valve. Background Technology

[0002] A rotary valve is a common industrial valve, mainly used to control the flow of media. Its structure mainly includes a valve body, valve cover, valve core, and sealing surface. The working principle is to control the flow of media by rotating the valve core. Rotary valves are characterized by their tight shut-off, good flow performance, good corrosion resistance, and stable operation.

[0003] Rotary valves are widely used in many industrial production processes to control the flow of fluids (such as gases, liquids, or mixtures containing solid particles). However, when traditional rotary valves handle fluids containing impurities, particles, or fibers, the valve inlet is easily blocked. This not only reduces the flow efficiency of the fluid but may also lead to the failure of the entire production system, increasing maintenance costs and downtime, thus making them impractical. Therefore, it is necessary to design an adaptive diameter quick-switching rotary valve anti-blocking device to address the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an anti-clogging device for an adaptive caliber quick-switching rotary valve. This solves the problem that when traditional rotary valves handle fluids containing impurities, particles, or fibers, the inlet of the rotary valve is easily blocked. This not only reduces the flow efficiency of the fluid but may also lead to the failure of the entire production system, increasing maintenance costs and downtime.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an anti-clogging device for an adaptive caliber quick-switching rotary valve, comprising a valve body, an anti-clogging channel fixedly installed at the inlet of the valve body, a connecting sleeve fixedly installed on the outer wall of the anti-clogging channel, a mating sleeve fixedly installed inside the connecting sleeve, the mating sleeve having a tapered cross-section, multiple extrusion bolts threadedly installed through the outer wall of the connecting sleeve, an extrusion plate fixedly connected to the end of each extrusion bolt via a connecting mechanism, two sliding rods slidably installed on the inner wall of the anti-clogging channel via the connecting plate, limit blocks fixedly installed on the outer walls of the two sliding rods, the inner walls of the two connecting blocks connected to the outer walls of the corresponding connecting plates via an elastic mechanism, a filter plate fixedly connected to the ends of the two sliding rods, an extrusion block fixedly installed on the inner wall of the filter plate, an extrusion groove formed on the outer wall of the extrusion block, a rotating shaft rotatably installed through the inside of the anti-clogging channel, a motor connected to the rotating shaft fixedly installed on the outer wall of the anti-clogging channel via a support mechanism, and an eccentric wheel fixedly installed on the outer wall of the rotating shaft.

[0006] Preferably, the connecting mechanism includes a connecting block fixedly installed at the end of the extrusion bolt, the end of which is fixedly connected to the outer wall of the extrusion plate.

[0007] Preferably, the elastic mechanism includes a spring installed on the outer wall of the slide bar, with both ends of the spring elastically connected to the outer wall of the connecting plate and the inner wall of the limiting block, respectively.

[0008] Preferably, the support mechanism includes a support plate fixedly installed on the outer wall of the anti-blockage channel, and the motor is fixedly installed on the upper end face of the support plate.

[0009] Preferably, each of the extrusion plates has an arc-shaped inner wall, and an anti-slip pad is fixedly installed on the inner wall of each of the extrusion plates.

[0010] Compared with the prior art, the beneficial effects of this utility model include: by setting up components such as a filter screen plate, an eccentric wheel, and a spring, the filter screen plate can intercept fluid impurities and prevent them from entering the valve body. When impurities accumulate, the motor drives the eccentric wheel to rotate. The eccentric wheel and the squeezing block cooperate to make the filter screen plate slide back and forth along the slide rod. The spring buffers and resets, maintaining the stable high-frequency vibration of the filter screen plate, shaking off the accumulated impurities in time, avoiding blockage, and ensuring that the fluid smoothly enters the valve body through the anti-blockage channel. This significantly improves the anti-blockage capability, reduces equipment failure and downtime maintenance time, and improves production efficiency. Attached Figure Description

[0011] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein: Figure 1 This is a schematic diagram of the structure of an anti-clogging device for an adaptive caliber fast-switching rotary valve proposed in this utility model; Figure 2 for Figure 1 A schematic diagram of the vertical section structure; Figure 3 This is a side view of the anti-clogging device for an adaptive caliber fast-switching rotary valve proposed in this utility model. Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point B in the diagram.

[0012] Numbering on the map: 1 Valve body, 2 Anti-blocking channel, 3 Connecting sleeve, 4 Butt sleeve, 5 Extrusion bolt, 6 Connecting block, 7 Extrusion plate, 8 Anti-slip pad, 9 Connecting plate, 10 Slide rod, 11 Limiting block, 12 Spring, 13 Filter screen plate, 14 Extrusion block, 15 Rotating shaft, 16 Support plate, 17 Motor, 18 Eccentric wheel. Detailed Implementation

[0013] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0014] This utility model provides a technical solution for an anti-clogging device for an adaptive caliber fast-switching rotary valve: Please see Figures 1-4 An anti-clogging device for an adaptive caliber quick-switching rotary valve includes a valve body 1. An anti-clogging channel 2 is fixedly installed at the inlet of the valve body 1. A connecting sleeve 3 is fixedly installed on the outer wall of the anti-clogging channel 2. A mating sleeve 4 is fixedly installed inside the connecting sleeve 3. The mating sleeve 4 has a tapered cross-section. Multiple compression bolts 5 are threadedly installed through the outer wall of the connecting sleeve 3. Each compression bolt 5 has a compression plate 7 fixedly connected to its end through a connecting mechanism. Two sliding rods 10 are slidably installed on the inner wall of the anti-clogging channel 2 through the connecting plate 9. Limiting blocks 11 are fixedly installed on the outer walls of the two connecting blocks 11. The inner walls of the two connecting blocks 11 are connected to the outer walls of the corresponding connecting plates 9 through elastic mechanisms. The ends of the two sliding rods 10 are fixedly connected to a filter plate 13. A pressing block 14 is fixedly installed on the inner wall of the filter plate 13. A pressing groove is opened on the outer wall of the pressing block 14. A rotating shaft 15 is rotatably installed inside the anti-blocking channel 2. A motor 17 connected to the rotating shaft 15 is fixedly installed on the outer wall of the anti-blocking channel 2 through a support mechanism. An eccentric wheel 18 is fixedly installed on the outer wall of the rotating shaft 15.

[0015] Furthermore, the connecting mechanism includes a connecting block 6 fixedly installed at the end of the extrusion bolt 5, and the end of the connecting block 6 is fixedly connected to the outer wall of the extrusion plate 7.

[0016] Furthermore, the elastic mechanism includes a spring 12 installed on the outer wall of the slide bar 10, with both ends of the spring 12 elastically connected to the outer wall of the connecting plate 9 and the inner wall of the limiting block 11, respectively.

[0017] Furthermore, the support mechanism includes a support plate 16 fixedly installed on the outer wall of the anti-blocking channel 2, and a motor 17 fixedly installed on the upper surface of the support plate 16.

[0018] Furthermore, each extrusion plate 7 has an arc-shaped inner wall, and each extrusion plate 7 has an anti-slip pad 8 fixedly installed on its inner wall.

[0019] The connecting sleeve 3 can be fitted onto the outer wall of the connecting pipe, and the end of the connecting pipe can be in close contact with the inner wall of the connecting sleeve 4. The tapered inner wall of the connecting sleeve 4 can be in close contact with the ends of connecting pipes of different sizes, thereby realizing the connection between the rotary valve and connecting pipes of different sizes. Then, by rotating the pressing bolt 5, the connecting block 6 drives the pressing plate 7 to move towards the connecting pipe. Since the pressing plate 7 has an arc-shaped inner wall and is equipped with an anti-slip pad 8, it can increase the friction and contact area with the outer wall of the connecting pipe. As the pressing bolt 5 is continuously screwed in, the pressing plate 7 firmly fixes the connecting pipe to the connecting sleeve 4, completing the connection operation. During the fluid transportation process, the fluid enters the anti-blocking channel 2 through the connecting pipe. At this time, the filter plate 13 plays an interception role, blocking impurities and particles in the fluid. As time goes by, when a certain amount of impurities accumulate on the filter screen 13, the motor 17 is started. The motor 17 drives the rotating shaft 15 to rotate, and the eccentric wheel 18 on the rotating shaft 15 rotates accordingly. During the rotation of the eccentric wheel 18, its eccentric part continuously squeezes the squeezing groove on the outer wall of the squeezing block 14, causing the squeezing block 14 to drive the filter screen 13 to slide back and forth along the slide rod 10. During this process, the spring 12 on the outer wall of the slide rod 10 provides a buffer for the sliding of the filter screen 13, preventing it from being damaged due to excessive force, and also provides a buffer for the eccentric part. When the squeezing action of wheel 18 disappears, the filter screen plate 13 is reset by its own elasticity, ensuring that the filter screen plate 13 can vibrate continuously and stably. Under the high-frequency vibration of the filter screen plate 13, the impurities accumulated on the filter screen plate 13 are continuously shaken off, avoiding the accumulation of impurities that cause the filter screen plate 13 to become clogged. This ensures that the fluid can continuously and smoothly pass through the anti-clogging channel 2 into the valve body 1, thereby realizing the efficient control of the fluid by the rotary valve, meeting the needs of connecting pipes of different diameters and preventing clogging in the production process, and effectively improving the operational stability and production efficiency of the entire system.

[0020] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An anti-clogging device for an adaptive caliber fast-switching rotary valve, comprising a valve body (1), characterized in that, An anti-blocking channel (2) is fixedly installed at the inlet of the valve body (1). A connecting sleeve (3) is fixedly installed on the outer wall of the anti-blocking channel (2). A mating sleeve (4) is fixedly installed inside the connecting sleeve (3). The mating sleeve (4) has a tapered cross section. Multiple extrusion bolts (5) are threadedly installed through the outer wall of the connecting sleeve (3). Each extrusion bolt (5) has an extrusion plate (7) fixedly connected to its end through a connecting mechanism. Two sliding rods (10) are slidably installed on the inner wall of the anti-blocking channel (2) through a connecting plate (9). Limiting devices are fixedly installed on the outer walls of the two sliding rods (10). The inner walls of the two connecting blocks (11) are connected to the outer walls of the corresponding connecting plates (9) through an elastic mechanism. The ends of the two sliding rods (10) are fixedly connected to a filter plate (13). An extrusion block (14) is fixedly installed on the inner wall of the filter plate (13). An extrusion groove is opened on the outer wall of the extrusion block (14). A rotating shaft (15) is rotatably installed inside the anti-blocking channel (2). A motor (17) connected to the rotating shaft (15) is fixedly installed on the outer wall of the anti-blocking channel (2) through a support mechanism. An eccentric wheel (18) is fixedly installed on the outer wall of the rotating shaft (15).

2. The anti-clogging device for an adaptive caliber fast-switching rotary valve according to claim 1, characterized in that, The connecting mechanism includes a connecting block (6) fixedly installed at the end of the extrusion bolt (5), and the end of the connecting block (6) is fixedly connected to the outer wall of the extrusion plate (7).

3. The anti-clogging device for an adaptive caliber fast-switching rotary valve according to claim 2, characterized in that, The elastic mechanism includes a spring (12) installed on the outer wall of the slide bar (10), and the two ends of the spring (12) are elastically connected to the outer wall of the connecting plate (9) and the inner wall of the limiting block (11), respectively.

4. The anti-clogging device for an adaptive caliber fast-switching rotary valve according to claim 3, characterized in that, The support mechanism includes a support plate (16) fixedly installed on the outer wall of the anti-blocking channel (2), and the motor (17) is fixedly installed on the upper surface of the support plate (16).

5. The anti-clogging device for an adaptive caliber quick-switching rotary valve according to claim 4, characterized in that, Each of the extrusion plates (7) has an arc-shaped inner wall, and each of the extrusion plates (7) has an anti-slip pad (8) fixedly installed on its inner wall.

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