Double hump enhancement tube
Patent Information
- Application Number
- CN202522356472.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]为了弥补以上不足,本实用新型提供了双波峰增强管,旨在改善现有技术中受外力挤压会变形,减震抗压能力差,无法抑制细菌滋生的问题
[0021]1、本实用新型中,本防护机构通过立筋与波峰一的固定连接,结合钢筋一在固定孔一内的螺纹紧固,立筋两侧的镂空弹性腔一能通过形变缓冲冲击能量,提升管材减震抗压能力,解决了动态荷载下抗压薄弱的缺陷,波峰一内壁的纳米抗菌层可持续抑制细菌附着滋生,有效改善了管壁细菌滋生导致的堵塞与污染问题。
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Figure CN224730249U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of double-peak structure reinforcement technology, and in particular to double-peak reinforcement tubes. Background Technology
[0002] Double-peak reinforced pipe is a high-performance composite pipe based on polymer material modification technology and biomimetic structural design. It is widely used in municipal drainage networks, sewage treatment systems, highway culverts, and industrial wastewater transportation projects. As an important upgrade category of modern fluid transportation pipelines, its core value lies in balancing the mechanical properties, ease of construction, and environmental adaptability of the pipe through structural innovation and material optimization to meet the demands of demanding application scenarios involving complex geological conditions, high load pressure, and corrosive media. Early drainage pipes mainly used traditional rigid pipes, which, while possessing certain compressive strength, suffered from heavy weight, required heavy equipment for construction, and poor anti-settlement performance. In soft soil foundations or earthquake-prone areas, they would crack due to deformation. Ordinary plastic corrugated pipes used a single polyethylene material and a single-peak structure, offering significant lightweight advantages, but lacking material strength and having a simple peak support structure, they would experience radial collapse under long-term soil pressure or external loads. To solve these problems, existing pipes have gradually introduced reinforcing ribs and multi-layer co-extrusion processes, increasing the pipe wall thickness or optimizing the peak cross-section to improve local stiffness and reduce deformation to some extent. While there are risks associated with the structure, existing structures still have significant shortcomings. When subjected to external pressure, stress concentrates at the top of the wave crest, lacking a dispersion and buffering mechanism. This can lead to permanent deformation of the pipe due to local overload. The rigid connection between the wave crest and the main body of the pipe cannot absorb impact energy, resulting in weak shock absorption and compressive strength when subjected to vehicle crushing or geological vibration dynamic loads. In addition, the inner wall is mostly made of unmodified polyethylene, which, although smoother than concrete pipes, lacks antibacterial components. When transporting wastewater containing nitrogen and phosphorus nutrients for a long time, bacteria will attach and grow on the pipe wall, forming a biofilm and causing pipe blockage and secondary water pollution. Utility Model Content
[0003] To overcome the above shortcomings, this utility model provides a double-peak reinforcement tube, which aims to improve the problems of deformation under external pressure, poor shock absorption and pressure resistance, and inability to inhibit bacterial growth in the prior art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a dual-peak enhancement tube, comprising a wave tube, wherein a first peak is fixedly connected to the top right side of the wave tube, a protective mechanism is provided on the inner wall of the first peak, a stabilizing mechanism is provided at the bottom of the wave tube, and a second peak is fixedly connected to the top left side of the wave tube.
[0005] The protective mechanism includes a vertical rib, the outer wall of which is fixedly connected to the front side of the inner wall of the first wave crest. Two fixing holes are opened on the front side of the inner wall of the vertical rib, and the inner walls of the two fixing holes are threaded with steel bars. Hollow elastic cavities are provided on both the left and right sides of the vertical rib, and a nano antibacterial layer is fixedly connected to the inner wall of the first wave crest.
[0006] As a further description of the above technical solution:
[0007] The stabilizing mechanism includes a fixed plate, the top of which is fixedly connected to the bottom middle of the wave tube. Two rubber blocks are provided on the left and right sides of the bottom of the fixed plate. Springs are fixedly connected to the bottom ends of the rubber blocks. Pads are fixedly connected to the bottom ends of the springs. Two fixed posts are fixedly connected to the left and right sides of the bottom of the pads.
[0008] As a further description of the above technical solution:
[0009] The front right end of the wave tube has multiple fixing holes, and the inner walls of the multiple fixing holes are threaded with steel bars.
[0010] As a further description of the above technical solution:
[0011] The inner wall of the second wave crest is provided with a hollow elastic cavity, and a clamping block is fixedly connected to the middle of the outer wall of the wave tube.
[0012] As a further description of the above technical solution:
[0013] An isolation plate is fixedly connected to the bottom of the clamping block, and ground blocks are fixedly connected to the left and right sides of the bottom of the wave tube.
[0014] As a further description of the above technical solution:
[0015] Two stabilizing plates are fixedly connected to each adjacent side of the two plots, and a waterproof layer is provided on the outer wall of the first wave crest.
[0016] As a further description of the above technical solution:
[0017] The outer wall of the second wave crest is provided with a second water-proof layer, and the outer walls of the multiple fixed columns are all threadedly connected to limit shafts.
[0018] As a further description of the above technical solution:
[0019] The inner wall of the second wave crest is also provided with a nano antibacterial layer, and the top of the pad is also threadedly connected to the bottom of the fixing plate.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, the protective mechanism is fixedly connected to the upright rib and the first wave crest, and the steel bar is threadedly fastened in the first fixing hole. The hollow elastic cavity on both sides of the upright rib can buffer the impact energy through deformation, improve the shock absorption and pressure resistance of the pipe, and solve the defect of weak pressure resistance under dynamic load. The nano antibacterial layer on the inner wall of the first wave crest can continuously inhibit the adhesion and growth of bacteria, effectively improving the blockage and pollution problems caused by bacterial growth on the pipe wall.
[0022] 2. In this utility model, through the rigid connection between the fixed plate and the wave tube, the impact force is transmitted to the rubber block and the spring through the fixed plate. The rubber block uses its own elasticity to initially buffer the impact energy, and the spring absorbs the collision load through its expansion and contraction deformation. The pad and the fixed column work together to enhance the overall structural stability and ensure that the buffer force is transmitted evenly. This solves the problem that the pipe will be squeezed and broken when there is an external collision in the prior art, and significantly improves the collision resistance integrity of the pipe. Attached Figure Description
[0023] Figure 1 This is a perspective view of the dual-peak enhancement tube proposed in this utility model;
[0024] Figure 2 This is a front view of the dual-peak enhancement tube proposed in this utility model;
[0025] Figure 3 This is a schematic diagram of a portion of the structure of the dual-peak enhancement tube proposed in this utility model.
[0026] Figure 4 This is an exploded view of the protective mechanism of the dual-peak enhancement tube proposed in this utility model;
[0027] Figure 5 This is a structural exploded view of the stabilization mechanism of the dual-peak enhancement tube proposed in this utility model.
[0028] Legend:
[0029] 1. Wave tube; 2. Protective mechanism; 201. Vertical rib; 202. Fixing hole one; 203. Reinforcing bar one; 204. Hollowed-out elastic cavity one; 205. Nano antibacterial layer; 3. Stabilizing mechanism; 301. Pad; 302. Fixing column; 303. Spring; 304. Rubber block; 305. Fixing plate; 4. Wave crest one; 5. Wave crest two; 6. Fixing hole two; 7. Reinforcing bar two; 8. Hollowed-out elastic cavity two; 9. Clamping block; 10. Isolation plate; 11. Ground plot; 12. Stabilizing plate; 13. Waterproof layer one; 14. Waterproof layer two; 15. Limiting shaft. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1 and Figure 4 This utility model provides an embodiment of a double-peak reinforced tube, including a wave tube 1 as the main channel for fluid transport. A wave peak 4 is fixedly connected to the top right side of the wave tube 1 to enhance the structural strength of the top right side of the wave tube 1. A protective mechanism 2 is provided on the inner wall of the wave peak 4 to provide anti-compression and antibacterial protection for the wave peak 4 and the wave tube 1. A stabilizing mechanism 3 is provided at the bottom of the wave tube 1 to improve the overall installation stability of the wave tube 1. A wave peak 5 is fixedly connected to the top left side of the wave tube 1 to enhance the structural strength of the top left side of the wave tube 1. The protective mechanism 2 includes a vertical rib 201 to provide initial support for the wave peak 4. The outer wall of the vertical rib 201 is fixedly connected to the front side of the inner wall of the wave peak 4 to achieve the connection between the vertical rib 201 and the wave peak. For a stable connection of 4, two fixing holes 202 are opened on the front side of the inner wall of the vertical rib 201 to provide an installation position for the steel bar 203. The inner walls of the two fixing holes 202 are threaded with steel bars 203 to provide secondary support when the vertical rib 201 is insufficient. Hollow elastic cavities 204 are provided on the left and right sides of the vertical rib 201 to buffer external impact. The inner wall of the crest 4 is fixedly connected with a nano antibacterial layer 205 to inhibit the growth of bacteria on the inner wall of the crest 4. The inner wall of the crest 5 is also provided with a nano antibacterial layer 205 to inhibit the growth of bacteria on the inner wall of the crest 5. The top of the pad 301 is also threadedly connected to the bottom of the fixing plate 305 to achieve a stable fixation between the pad 301 and the fixing plate 305.
[0032] Specifically, the waveguide 1, serving as the main channel for fluid transport, has two wave crests: wave crest 4 fixedly connected to its top right side and wave crest 5 fixedly connected to its top left side. These reinforce the structural strength of the top left and right sides of the waveguide 1, forming a double-wave crest reinforced base structure in conjunction with the main body of the waveguide 1. The protective mechanism 2 installed on the inner wall of wave crest 4 achieves a stable connection through the fixed connection between the outer wall of the vertical rib 201 and the front side of the inner wall of wave crest 4. The vertical rib 201 provides initial support for wave crest 4, and the fixing hole 202 opened on the front side of the inner wall of the vertical rib 201 provides an installation position for the reinforcing bar 203. The reinforcing bar 203 is threadedly connected to the fixing hole 202, providing secondary support when the vertical rib 201 is insufficient to bear the load. The support, the vertical rib 201 and the steel bar 203 work together to enhance the compression resistance of the wave crest 4. The hollow elastic cavity 204 set on the left and right sides of the vertical rib 201 works with the vertical rib 201 and the steel bar 203 to buffer the external impact force and enhance the overall shock absorption effect. The nano antibacterial layer 205 fixed on the inner wall of the wave crest 4 and the nano antibacterial layer 205 set on the inner wall of the wave crest 5 respectively inhibit the growth of bacteria on the inner wall of the corresponding wave crest, solving the antibacterial problem. In the stabilizing mechanism 3 set at the bottom of the wave tube 1, the top of the pad 301 is threadedly connected to the bottom of the fixing plate 305 to achieve a stable fixation. The fixing plate 305 is fixedly connected to the middle of the bottom of the wave tube 1, which together improves the overall installation stability of the wave tube 1.
[0033] Reference Figure 1 , Figure 3 and Figure 5 The stabilizing mechanism 3 includes a fixed plate 305, which serves as the basic load-bearing component of the stabilizing mechanism 3. The top of the fixed plate 305 is fixedly connected to the bottom middle of the wave tube 1, achieving a rigid connection between the fixed plate 305 and the wave tube 1 to transmit force. Two rubber blocks 304 are provided on the left and right sides of the bottom of the fixed plate 305 to initially buffer the impact force generated by external collisions. Springs 303 are fixedly connected to the bottom ends of multiple rubber blocks 304 to further absorb and buffer the impact force through elastic deformation to enhance the shock absorption effect. Pads 301 are fixedly connected to the bottom ends of multiple springs 303 to bear the force of the springs 303 and distribute the force to the fixed columns 302. Two fixed columns 302 are fixedly connected to the left and right sides of the bottom of the pads 301 to insert into the installation foundation to enhance the installation stability of the pads 301 and the overall mechanism.
[0034] Specifically, in the stabilizing mechanism 3, the fixed plate 305 serves as the basic load-bearing component. Its top is fixedly connected to the bottom middle of the waveguide 1, and the force transmission between the waveguide 1 and the fixed plate 305 is realized through rigid connection, providing a load-bearing foundation for the entire stabilizing mechanism 3. Two rubber blocks 304 are set on the left and right sides of the bottom of the fixed plate 305, which cooperate with the fixed plate 305 to make initial contact with the impact force when an external collision occurs, realizing the initial buffering of the impact force. The bottom ends of multiple rubber blocks 304 are fixedly connected to springs 303, which form a relay buffering structure with the rubber blocks 304. The remaining impact force after the initial buffering by the rubber blocks 304 is transmitted to the springs 303. The springs 303 further absorb and buffer the impact force through their own elastic deformation, enhancing the overall shock absorption effect. The bottom ends of multiple springs 303 are fixedly connected to pads 301, which bear the force transmitted by the springs 303. The bottom left and right sides of the pads 301 are fixedly connected to two fixed columns 302, which cooperate with the pads 301 to finally transmit the force transmitted by the pads 301 to the installation foundation. After the fixed columns 302 are inserted into the installation foundation.
[0035] Reference Figure 1 , Figure 2 and Figure 3 Multiple fixing holes 6 are provided on the front right end of the waveguide 1 to provide installation positions for threaded connections of the reinforcing bars 7. The inner walls of the fixing holes 6 are all threaded with reinforcing bars 7 to enhance the local rigidity of the front right end of the waveguide 1 to resist external deformation. The inner wall of the wave crest 5 is provided with a hollow elastic cavity 8 to buffer the impact energy of external loads on the wave crest 5 through elastic deformation. A clamping block 9 is fixedly connected to the middle of the outer wall of the waveguide 1 to provide a connection point for external fixing devices to enhance the installation stability of the waveguide 1. An isolation plate 10 is fixedly connected to the bottom of the clamping block 9 to isolate the clamping block 9 from the external environment to reduce corrosion. The bottom left and right sides of the waveguide 1 are also equipped with... Fixed connection of the base 11 is used to expand the contact area between the bottom of the wave tube 1 and the installation foundation to improve the overall stability. Two stabilizing plates 12 are fixedly connected to the adjacent sides of the two bases 11 to strengthen the structural connection between the two bases 11 to avoid relative displacement. The outer wall of wave crest 1 4 is provided with a water-proof layer 13 to prevent external moisture from seeping into the interior of wave crest 1 4 to protect the reinforced structure. The outer wall of wave crest 2 5 is provided with a water-proof layer 2 14 to prevent external moisture from seeping into the interior of wave crest 2 5 to ensure its mechanical properties. The outer walls of multiple fixed columns 302 are threaded with limit shafts 15 to limit the axial displacement of the fixed columns 302 in the installation foundation to enhance the fixing effect.
[0036] Specifically, multiple fixing holes 26 at the front right end of the waveguide 1 provide installation positions for threaded connections of the reinforcing bars 27. The threaded connection of the reinforcing bars 27 with the fixing holes 26 enhances the local rigidity of the front right end of the waveguide 1, jointly resisting external deformation. The hollow elastic cavity 28 set in the inner wall of the wave crest 25 buffers the impact energy of external loads on the wave crest 25 through its own elastic deformation, and works with the structure of the wave crest 25 to improve the impact resistance. The clamping block 9 fixed in the middle of the outer wall of the waveguide 1 provides a connection fulcrum for the external fixing device. The isolation plate 10 fixed at the bottom of the clamping block 9 isolates the clamping block 9 from the external environment to reduce the impact of corrosion. The two work together to maintain the connection stability of the clamping block 9. The ground blocks 11 fixed on the left and right sides of the bottom of the waveguide 1 enlarge the waveguide. The contact area between the bottom and the installation foundation; the stabilizing plate 12 fixed on the adjacent side of the two plots 11 strengthens the structural connection between the plots 11 to avoid relative displacement; the plots 11 and the stabilizing plate 12 work together to improve the overall stability of the wave tube 1; the water-proof layer 13 set on the outer wall of the first wave crest 4 prevents external moisture from seeping into the interior of the first wave crest 4 to protect the reinforced structure; the water-proof layer 14 set on the outer wall of the second wave crest 5 prevents external moisture from seeping into the interior of the second wave crest 5 to ensure its mechanical properties; the water-proof layer 13 and the water-proof layer 14 work together with the corresponding wave crest structure to form protection; the limiting shaft 15 with the threaded connection on the outer wall of the multiple fixed columns 302 restricts the axial displacement of the fixed columns 302 in the installation foundation; the two work together to enhance the fixing effect of the fixed columns 302.
[0037] Working principle: In the case of external extrusion, the vertical rib 201, as the first supporting structure, bears the force first. Its integrated connection design with the crest 4 can quickly transfer the local pressure to the whole pipe. The built-in steel bar 203 can effectively resist the extrusion. The hollow elastic cavity 204 achieves buffering. To inhibit bacterial growth, the nano antibacterial layer 205 blocks the bacterial reproduction chain from the source, solving the problem of pipe blockage and secondary water pollution caused by bacterial growth in traditional pipes, and increasing the pipe's ring stiffness and pressure resistance.
[0038] Furthermore, when an external impact force is applied to the wave tube 1, the pad 301 and the fixing plate 305 respectively adhere to the outer wall and inner wall of the wave tube to form a clamping and fixing. If the impact force is large and causes the pad 301 and the fixing plate 305 to come into contact and collide, the rubber block 304 and the limiting spring 303 play a buffering role, effectively solving the problem that the tube will be squeezed and broken when there is an external impact.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. Double humped enhancement tube comprising a wave tube (1), characterized in that: A wave crest one (4) is fixedly connected to the top right side of the wave tube (1), a protective mechanism (2) is provided on the inner wall of the wave crest one (4), a stabilizing mechanism (3) is provided at the bottom of the wave tube (1), and a wave crest two (5) is fixedly connected to the top left side of the wave tube (1). The protective mechanism (2) includes a vertical rib (201), the outer wall of which is fixedly connected to the front side of the inner wall of the first wave (4). Two fixing holes (202) are opened on the front side of the inner wall of the vertical rib (201). The inner walls of the two fixing holes (202) are threaded with steel bars (203). Hollow elastic cavities (204) are provided on the left and right sides of the vertical rib (201). A nano antibacterial layer (205) is fixedly connected to the inner wall of the first wave (4).
2. The dual hump enhancement tube of claim 1, wherein: The stabilizing mechanism (3) includes a fixing plate (305), the top of which is fixedly connected to the bottom middle of the wave tube (1). Two rubber blocks (304) are provided on the left and right sides of the bottom of the fixing plate (305). Springs (303) are fixedly connected to the bottom ends of multiple rubber blocks (304). Pads (301) are fixedly connected to the bottom ends of multiple springs (303). Two fixing columns (302) are fixedly connected to the left and right sides of the bottom of the pads (301).
3. The dual hump enhancement tube of claim 1, wherein: The front right end of the wave tube (1) is provided with multiple fixing holes (6), and the inner walls of the multiple fixing holes (6) are threaded with steel bars (7).
4. The dual-peak enhancement tube according to claim 1, characterized in that: The inner wall of the second wave crest (5) is provided with a hollow elastic cavity (8), and a clamping block (9) is fixedly connected to the middle of the outer wall of the wave tube (1).
5. The dual hump enhancement tube of claim 4, wherein: The bottom of the clamping block (9) is fixedly connected to an isolation plate (10), and the bottom left and right sides of the wave tube (1) are fixedly connected to ground blocks (11).
6. The dual peak enhancement tube of claim 5, wherein: Two stabilizing plates (12) are fixedly connected to each adjacent side of the two plots (11), and a waterproof layer (13) is provided on the outer wall of the wave crest (4).
7. The dual peak enhancement tube of claim 2, wherein: The outer wall of the second wave crest (5) is provided with a second water-proof layer (14), and the outer walls of the multiple fixed columns (302) are threadedly connected to limit shafts (15).
8. The dual-peak enhancement tube according to claim 2, characterized in that: The inner wall of the second wave (5) is also provided with a nano antibacterial layer (205), and the top of the pad (301) is also threadedly connected to the bottom of the fixing plate (305).