Hot water de-icing device for agricultural irrigation pipelines

Abstract

The utility model discloses a hot water ice melting device for agricultural irrigation pipeline relates to agricultural irrigation pipeline hot water ice melting technical field. Including mounting bracket, still include high pressure water supply assembly, the high pressure water supply assembly sets up in the inside of mounting bracket, through the high pressure water supply assembly who sets up, make convenient to have the characteristics of high -power, big torque and the simultaneous operation is more stable, to meet the power demand of different scale agricultural irrigation pipeline ice melting, realize the water suction and pressurized output, and the ice layer in the pipeline is effectively washed, through the water temperature heating assembly who sets up, through the burner and mixes combustion after the diesel oil atomization and releases a large amount of heat and makes the water rapid temperature rise, thereby conveniently meet the ice melting demand of different icing degree, through the setting up of the pipe tensioning assembly, make convenient to high pressure pipe even stress when winding, avoid the influence that overlapping extrusion causes to beam transport.

Description

Technical Field

[0001] This utility model relates to the field of hot water de-icing technology for agricultural irrigation pipelines, specifically a hot water de-icing device for agricultural irrigation pipelines. Background Technology

[0002] In cold regions during winter, agricultural irrigation pipelines are prone to freezing and blockage due to low temperatures, directly interrupting irrigation operations and affecting the water supply needs of crops.

[0003] However, the two mainstream methods of natural thawing and compressed air drainage have obvious limitations: the former depends on ambient temperature, has a slow thawing speed, and is difficult to adapt to pipelines of different sizes, making it difficult to meet the timely needs of agricultural production; the latter is difficult to completely drain residual water from the pipeline, and the water will still freeze after cooling. In addition, existing thawing equipment lacks stable high-pressure water supply, and the water supply components are prone to water flow obstruction due to pipeline entanglement and overlap. Furthermore, it lacks a targeted water temperature regulation structure, making it difficult to flexibly adjust the thawing intensity according to the degree of freezing, thereby reducing thawing efficiency and reliability. Therefore, there is an urgent need for a hot water thawing device for agricultural irrigation pipelines to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a hot water de-icing device for agricultural irrigation pipelines, in order to solve the problems mentioned in the background art of slow de-icing speed and difficulty in completely draining residual water from pipelines by existing de-icing methods.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hot water de-icing device for agricultural irrigation pipelines, including a mounting frame, and further comprising: A high-pressure water supply assembly, which is installed inside the mounting frame, is used to realize the intake and pressurized output of water; A water temperature heating component is installed inside the mounting frame to meet the de-icing requirements of different freezing levels. A pipe tensioning assembly is disposed inside the mounting frame and is used to evenly distribute the tension of the high-pressure pipe winding.

[0006] Preferably, the high-pressure water supply assembly includes a four-cylinder diesel engine, which is fixedly connected inside the mounting bracket. A high-pressure plunger pump is fixedly connected inside the mounting bracket, and the high-pressure plunger pump and the four-cylinder diesel engine are connected by a transmission component.

[0007] Preferably, the water heating component includes a diesel heating boiler, which is fixedly connected inside the mounting frame.

[0008] Preferably, the pipe tensioning assembly includes a high-pressure pipe reel, which is rotatably connected to the interior of the mounting frame. The inner wall of the high-pressure pipe reel is provided with multiple support plates, and multiple sliding grooves are opened on both sides of the inner wall of the high-pressure pipe reel. Sliding blocks are slidably connected to the inner wall of the sliding grooves. The two sides of the support plates are respectively fixedly connected to the side walls of the sliding blocks. A compression spring is fixedly connected to the bottom surface of the sliding block, and the lower end of the compression spring is fixedly connected to the inner wall of the sliding groove.

[0009] Preferably, the mounting bracket is internally provided with a control component, the control component including a controller, the controller being fixedly connected to the inside of the mounting bracket, the controller being electrically connected to the diesel heating boiler, and the controller being electrically connected to the four-cylinder diesel engine.

[0010] Preferably, the top surface of the support plate is provided with an installation groove, and the inner wall of the installation groove is fixedly connected with a rock wool insulation layer.

[0011] Compared with the prior art, the beneficial effects of this utility model are: The high-pressure water supply component provides high power, high torque, and stable operation, meeting the power requirements for de-icing in agricultural irrigation pipelines of different sizes. It enables water intake and pressurized output, effectively flushing the ice layer in the pipeline. The water temperature heating component atomizes diesel fuel and mixes it with air to release a large amount of heat, rapidly raising the water temperature and meeting the de-icing needs of different freezing levels. The pipe tensioning component ensures that the high-pressure pipe is evenly stressed during winding, avoiding overlapping and compression that could affect the beam delivery. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the pipe tensioning assembly structure of this utility model; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle.

[0013] In the diagram: 1. Four-cylinder diesel engine; 2. Diesel heating boiler; 3. Controller; 4. High-pressure plunger pump; 5. High-pressure hose reel; 501. Support plate; 502. Sliding groove; 503. Sliding block; 504. Compression spring; 505. Mounting groove; 506. Rock wool insulation layer; 6. Mounting bracket. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-3 The hot water de-icing device for agricultural irrigation pipelines provided by this utility model includes a mounting bracket 6, and further includes: High-pressure water supply component, which is installed inside the mounting bracket 6, is used to realize the intake and pressurized output of water; A water temperature heating component is installed inside the mounting bracket 6 to meet the de-icing needs of different freezing levels. Pipe tensioning assembly, which is located inside the mounting frame 6, is used to even out the tension of the high-pressure pipe winding; The high-pressure water supply component provides high power, high torque, and stable operation, meeting the power requirements for de-icing in agricultural irrigation pipelines of different scales. It enables water intake and pressurized output, effectively flushing the ice layer in the pipeline. The water temperature heating component atomizes diesel fuel and mixes it with air to release a large amount of heat, rapidly raising the water temperature and meeting the de-icing needs of different freezing levels. The water temperature heating component also facilitates the adjustment and setting of various component data. The pipe tensioning component ensures that the high-pressure pipe is evenly stressed during winding, avoiding overlapping and compression that could affect the beam delivery.

[0016] Furthermore, the high-pressure water supply assembly includes a four-cylinder diesel engine 1, which is fixedly connected inside the mounting bracket 6. A high-pressure plunger pump 4 is fixedly connected inside the mounting bracket 6. The high-pressure plunger pump 4 and the four-cylinder diesel engine 1 are connected via a transmission component. This high-pressure water supply assembly, with its four-cylinder diesel engine 1, provides high power and high torque, while ensuring stable operation. It can provide continuous and stable power output to the high-flow-rate high-pressure plunger pump 4, thereby meeting the power requirements for de-icing in agricultural irrigation pipelines of different scales. The device 6 is equipped with a condensate collection tank. The high-pressure plunger pump 4 is connected to the bottom of the condensate collection tank, so as to guide the collected condensate to the external drainage system or collection container. The high-pressure plunger pump 4 is driven by a four-cylinder diesel engine 1. Through the reciprocating motion of the plunger in the cylinder, water is sucked in and pressurized for output. The flow rate and pressure of the high-pressure plunger pump can be selected according to the diameter, length and freezing condition of the irrigation pipeline. The maximum pressure can reach 20 MPa and the maximum flow rate can reach 80 L / min, thereby generating a strong water flow impact force to effectively flush out the ice layer in the pipeline.

[0017] Furthermore, the water heating component includes a diesel heating boiler 2, which is fixedly connected inside the mounting bracket 6. Through the water heating component, pressurized water flows into the diesel heating boiler 2 for heating. The diesel heating boiler 2 uses diesel as fuel, and the diesel is atomized by the burner and mixed with air for combustion, releasing a large amount of heat, which rapidly heats the water in the boiler. The temperature of the heated water can be adjusted within a certain range, up to 90 degrees Celsius, to meet the de-icing requirements of different degrees of freezing.

[0018] Furthermore, the pipe tensioning assembly includes a high-pressure pipe reel 5, which is rotatably connected to the interior of the mounting frame 6. Multiple support plates 501 are provided on the inner wall of the high-pressure pipe reel 5. Multiple sliding grooves 502 are formed on both sides of the inner wall of the high-pressure pipe reel 5. Sliding blocks 503 are slidably connected to the inner wall of the sliding grooves 502. The two sides of the support plates 501 are fixedly connected to the side walls of the sliding blocks 503. A compression spring 504 is fixedly connected to the bottom surface of the sliding blocks 503. The lower end of the compression spring 504 is fixedly connected to the inner wall of the sliding groove 502. An installation groove 50 is formed on the top surface of the support plates 501. 5. A rock wool insulation layer 506 is fixedly connected to the inner wall of the mounting groove 505. Through the set pipe tensioning component, it is easy to adapt to the high-pressure pipe winding tension on the surface of multiple support plates 501 on the inner wall of the high-pressure pipe reel 5. The winding diameter of the multiple support plates 501 is automatically adjusted according to the winding force, so that the high-pressure pipe is evenly stressed during winding, avoiding overlapping and squeezing that will affect the beam delivery. The set rock wool insulation layer 506 is used to keep the internal water temperature of the high-pressure pipe wound on the surface of the support plate 501, thereby reducing the cooling rate of the internal water of the high-pressure pipe in low-temperature environments.

[0019] Furthermore, the control component includes a controller 3, which is fixedly connected inside the mounting bracket 6. The controller 3 is electrically connected to the diesel heating boiler 2 and the four-cylinder diesel engine 1. Through the control component, it is convenient to monitor the operating status of the four-cylinder diesel engine 1, the pressure of the high-pressure plunger pump 4, and the temperature parameters of the hot water inside the diesel heating boiler 2 in real time, and automatically adjust the operation of each component according to the preset parameters. When the temperature of the hot water inside the diesel heating boiler 2 is detected to be lower than the set value, the controller 3 automatically increases the fuel supply of the diesel heating boiler 2 to increase the hot water temperature. The controller 3 is a common control component and is considered prior art in this technology, so it will not be described in detail here.

[0020] Working Principle: The four-cylinder diesel engine 1 provides high power and torque while ensuring stable operation, delivering continuous and stable power output to the high-pressure plunger pump 4, thus meeting the power requirements for de-icing in agricultural irrigation pipelines of varying sizes. The mounting bracket 6 contains a condensate collection tank, with the high-pressure plunger pump 4 connected to the bottom. This guides the collected condensate to an external drainage system or collection container. Driven by the four-cylinder diesel engine 1, the high-pressure plunger pump 4 achieves water intake and pressurization output through the reciprocating motion of the plunger within the cylinder. The flow rate of the high-pressure plunger pump and... The pressure can be selected according to the diameter, length and freezing condition of the irrigation pipeline. The maximum pressure can reach 20 MPa and the maximum flow rate can reach 80 L / min, thereby generating a strong water flow impact force to effectively flush out the ice layer in the pipeline. Secondly, through the set water temperature heating component, the pressurized water flows into the interior of the diesel heating boiler 2 for heating. The diesel heating boiler 2 uses diesel as fuel. The diesel is atomized by the burner and mixed with air for combustion, releasing a large amount of heat, which rapidly heats up the water in the boiler. The temperature of the heated water can be adjusted within a certain range, up to 90 degrees Celsius, to meet the de-icing needs of different freezing conditions.

[0021] The set pipe tensioning component makes it easy to adapt the high-pressure pipe winding tension on the surface of multiple support plates 501 on the inner wall of the high-pressure pipe reel 5. The winding diameter of the multiple support plates 501 is automatically adjusted according to the winding force, so that the high-pressure pipe is evenly stressed during winding, avoiding overlapping and squeezing that will affect the beam delivery. The set rock wool insulation layer 506 keeps the internal water flow temperature of the high-pressure pipe wound on the surface of the support plate 501, thereby reducing the cooling rate of the internal water flow of the high-pressure pipe in low-temperature environments.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A hot water de-icing device for agricultural irrigation pipelines, comprising a mounting bracket (6), characterized in that, Also includes: A high-pressure water supply component is installed inside the mounting bracket (6) to realize the intake and pressurized output of water; Water temperature heating component, which is installed inside the mounting bracket (6) to meet the de-icing requirements of different freezing degrees; Pipe tensioning assembly, which is located inside the mounting frame (6), is used to uniformly tension the high-pressure pipe winding.

2. The hot water de-icing device for agricultural irrigation pipelines according to claim 1, characterized in that: The high-pressure water supply assembly includes a four-cylinder diesel engine (1), which is fixedly connected to the inside of the mounting bracket (6). A high-pressure plunger pump (4) is fixedly connected inside the mounting bracket (6), and the high-pressure plunger pump (4) and the four-cylinder diesel engine (1) are connected by a transmission component.

3. The hot water de-icing device for agricultural irrigation pipelines according to claim 2, characterized in that: The water heating component includes a diesel heating boiler (2), which is fixedly connected to the inside of the mounting bracket (6).

4. The hot water de-icing device for agricultural irrigation pipelines according to claim 1, characterized in that: The pipe tensioning assembly includes a high-pressure pipe reel (5), which is rotatably connected to the inside of the mounting frame (6). The inner wall of the high-pressure pipe reel (5) is provided with multiple support plates (501). Multiple sliding grooves (502) are opened on both sides of the inner wall of the high-pressure pipe reel (5). A sliding block (503) is slidably connected to the inner wall of the sliding groove (502). The two sides of the support plate (501) are fixedly connected to the side wall of the sliding block (503). A compression spring (504) is fixedly connected to the bottom surface of the sliding block (503). The lower end of the compression spring (504) is fixedly connected to the inner wall of the sliding groove (502).

5. The hot water de-icing device for agricultural irrigation pipelines according to claim 3, characterized in that: The mounting bracket (6) is equipped with a control component, which includes a controller (3). The controller (3) is fixedly connected to the inside of the mounting bracket (6). The controller (3) is electrically connected to the diesel heating boiler (2) and the four-cylinder diesel engine (1).

6. The hot water de-icing device for agricultural irrigation pipelines according to claim 4, characterized in that: The top surface of the support plate (501) is provided with an installation groove (505), and the inner wall of the installation groove (505) is fixedly connected with a rock wool insulation layer (506).

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