An integrated LED holder
Patent Information
- Application Number
- CN202522374096.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0003]目前,市面上的传统LED支架存在以下问题:其一,组装方式复杂,多数采用螺丝固定或胶水粘接,导致LED单元的安装、维修及更换不便,尤其在批量组装场景下,易增加工时成本;其二,散热性能不足,传统支架多为单一塑料或金属材质,缺乏针对性的散热结构,LED单元工作时产生的热量难以快速导出,长期使用易导致LED光衰加速、寿命缩短;其三,结构强度较弱,部分支架未设置加强结构,在运输或安装过程中易因外力挤压变形,影响LED单元的稳定性;其四,电路连接可靠性低,传统支架的LED引脚多通过焊接方式连接,易出现虚焊、脱焊问题,导致电路接触不良
[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. The sliding connection between the card slot on the card block and the fixing plate and the back plate is achieved without screws or glue. During assembly, the fixing plate and the back plate can be fixed by simply pushing them into the card slot. During disassembly, they can be removed by sliding them in the opposite direction, which greatly shortens the assembly time and is especially suitable for mass production scenarios. At the same time, the LED unit is positioned by the support platform and limited by the fixing plate, so the installation position is accurate and the operation is easy.
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Figure CN224730582U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of integrated LED bracket technology, specifically an integrated LED bracket. Background Technology
[0002] With the rapid development of LED technology, LED lamps are widely used in various lighting and display scenarios due to their advantages such as energy saving, long lifespan, and high luminous efficacy. As the core load-bearing and fixing component of LED units, the structural design of LED brackets directly affects the assembly efficiency, heat dissipation effect, and lifespan of LED lamps.
[0003] Currently, traditional LED brackets on the market have the following problems: First, the assembly method is complex, with most using screws or glue for fixing, making it inconvenient to install, repair, and replace LED units, especially in mass assembly scenarios, which can easily increase labor costs; Second, the heat dissipation performance is insufficient, as traditional brackets are mostly made of single plastic or metal materials and lack targeted heat dissipation structures, making it difficult to quickly dissipate the heat generated by the LED units during operation, which can easily lead to accelerated LED light decay and shortened lifespan with long-term use; Third, the structural strength is weak, as some brackets do not have reinforcing structures, making them prone to deformation due to external pressure during transportation or installation, affecting the stability of the LED units; Fourth, the reliability of circuit connections is low, as the LED pins of traditional brackets are mostly connected by soldering, which is prone to problems such as cold solder joints and desoldering, resulting in poor circuit contact.
[0004] To address the aforementioned issues, this utility model proposes an integrated LED bracket. Through optimized structural design, it achieves convenient assembly, efficient heat dissipation, robust structure, and stable circuit connection, meeting the usage requirements of various LED application scenarios. Utility Model Content
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] In view of the problems existing in the current integrated LED bracket, this utility model is proposed.
[0007] Therefore, the purpose of this utility model is to provide an integrated LED bracket to solve the problems of inconvenient assembly, poor heat dissipation, and low structural strength of existing LED brackets, thereby improving the assembly efficiency, service life, and operational stability of LED lamps.
[0008] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: An integrated LED bracket, comprising a bracket body; The support body has locking blocks at both ends, and the locking blocks have locking slots. The support body has reinforcing ribs inside, and a support platform is provided between the reinforcing ribs and the support body. An LED unit is provided on the support platform, and a fixing plate is provided above the LED unit. A back plate is provided on the back of the support body, and heat-conducting fins are provided on the back plate.
[0009] In a preferred embodiment of the integrated LED bracket described in this utility model, the card slot is located at the top and bottom of the card block, and the fixing plate and the back plate are slidably connected to the card slot.
[0010] As a preferred embodiment of the integrated LED bracket described in this utility model, contact grooves are provided on the bracket body and the reinforcing ribs.
[0011] In a preferred embodiment of the integrated LED bracket described in this utility model, the LED unit is provided with pins, and the pins are electrically connected to the contact groove.
[0012] In a preferred embodiment of the integrated LED bracket described in this utility model, the fixing plate has through holes, the position and number of which correspond to the LED units.
[0013] In a preferred embodiment of the integrated LED bracket described in this utility model, multiple heat-conducting fins are provided and evenly distributed on the back plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. The sliding connection between the card slot on the card block and the fixing plate and the back plate is achieved without screws or glue. During assembly, the fixing plate and the back plate can be fixed by simply pushing them into the card slot. During disassembly, they can be removed by sliding them in the opposite direction, which greatly shortens the assembly time and is especially suitable for mass production scenarios. At the same time, the LED unit is positioned by the support platform and limited by the fixing plate, so the installation position is accurate and the operation is easy.
[0015] 2. The position and number of through holes on the mounting plate can be flexibly designed according to the specifications of the LED unit, and the number and size of the heat-conducting fins can also be adjusted according to the power of the LED unit. It is suitable for LED units of different models and power, eliminating the need to design a separate bracket for a single LED specification and reducing production costs. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the main body of the bracket of this utility model; Figure 4 This is a schematic diagram of the three-dimensional structure of the back plate of this utility model.
[0017] In the diagram: 100 Support body, 110 Card block, 120 Card slot, 130 Reinforcing rib, 131 Contact groove, 140 Support platform, 150 LED unit, 160 Pin, 170 Fixing plate, 180 Through hole, 190 Back plate, 191 Heat-conducting fins. Detailed Implementation
[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0022] This utility model provides the following technical solution: an integrated LED bracket, which achieves sliding connection with the fixing plate and back plate through the slot on the card block during use, without the need for screws or glue. During assembly, the fixing plate and back plate can be fixed simply by pushing them into the slot. During disassembly, they can be removed by sliding them in the opposite direction, which greatly shortens the assembly time and is especially suitable for mass production scenarios. At the same time, the LED unit is positioned by the support platform and limited by the fixing plate, ensuring precise installation and low operation difficulty.
[0023] The position and number of through holes on the mounting plate can be flexibly designed according to the specifications of the LED unit, and the number and size of the heat-conducting fins can also be adjusted according to the power of the LED unit. It is suitable for LED units of different models and power, eliminating the need to design a separate bracket for a single LED specification and reducing production costs.
[0024] Figures 1-4 The diagram shown is a structural schematic of the first embodiment of an integrated LED bracket according to this utility model. Please refer to [link / reference]. Figures 1-4 An integrated LED bracket according to this embodiment includes a bracket body 100 as its main body. The support body 100 has locking blocks 110 at both ends, and locking slots 120 are provided on the locking blocks 110. The support body 100 has reinforcing ribs 130 inside, and a support platform 140 is provided between the reinforcing ribs 130 and the support body 100. An LED unit 150 is provided on the support platform 140, and a fixing plate 170 is provided above the LED unit 150. A back plate 190 is provided on the back of the support body 100, and heat-conducting fins 191 are provided on the back plate 190. The bracket body 100 has locking blocks 110 at both ends. The locking blocks 110 and the bracket body 100 are integrally formed to ensure connection strength. The locking blocks 110 have slots 120 for quick assembly of the fixing plate 170 and the back plate 190. Furthermore, the slots 120 are located at the top and bottom of the locking blocks 110, and the fixing plate 170 and the back plate 190 are slidably connected to the slots 120. The sliding locking method replaces the traditional screw fixing, simplifies the assembly process, and facilitates later disassembly and maintenance.
[0025] The support body 100 is provided with reinforcing ribs 130, which are distributed along the length of the support body 100 and are integrally formed with the support body 100. This can significantly improve the deformation resistance of the support body 100 and prevent the support from being damaged by external pressure during transportation or installation. A support platform 140 is provided below the reinforcing ribs and between the support body 100 and the support body 100. The support platform 140 provides a stable placement plane for the LED unit 150, ensuring that the LED unit 150 is accurately positioned after installation and avoiding displacement. The LED unit 150 is installed on the support platform 140. The LED unit 150 is the core light-emitting component used to realize lighting or display functions.
[0026] A fixing plate 170 is provided above the LED unit 150. The fixing plate 170 is used to limit and fix the LED unit 150 to prevent the LED unit 150 from loosening during use. Furthermore, the fixing plate 170 is provided with through holes 180. The position and number of through holes 180 correspond to the LED unit 150 to ensure that the light emitted by the LED unit 150 can be smoothly emitted through the through holes 180 without affecting the lighting or display effect.
[0027] A back plate 190 is provided on the back of the bracket body 100. The back plate 190 fits against the bracket body 100 to seal the back of the bracket body 100 and assist in heat dissipation. Heat-conducting fins 191 are provided on the back plate 190. Furthermore, multiple heat-conducting fins 191 are provided and evenly distributed on the back plate 190. By increasing the heat dissipation area, the heat generated by the LED unit 150 during operation is dissipated more quickly, and heat accumulation is avoided, which would cause the performance of the LED unit 150 to degrade.
[0028] In addition, the main body 100 and the reinforcing rib 130 are provided with contact grooves 131, which are made of conductive materials such as copper alloy; the LED unit 150 is provided with pins 160, which are electrically connected to the contact grooves 131. The plug-in electrical connection method of pins 160 and contact grooves 131 replaces the traditional soldering, simplifies the circuit connection process, avoids the problems of cold solder joints and desoldering, and improves the reliability of the circuit connection.
[0029] Combination Figures 1-4 The working principle of an integrated LED bracket according to this embodiment is as follows: The main support body 100 serves as the core frame, forming a stable load-bearing foundation through an integrated molding process. The locking blocks 110 at both ends are molded synchronously with the main body, ensuring the connection strength between the locking blocks 110 and the main support body 100 and preventing the locking blocks 110 from falling off under stress. The reinforcing ribs 130 inside the main support body 100 are distributed along the length direction, forming a composite support structure of "frame-rib". This structure can disperse external compression and bending forces to the entire main support body 100, reducing local stress concentration and thus improving the overall deformation resistance of the support. The support platform 140 is located between the reinforcing ribs 130 and the main support body 100. Through its integrated connection with both, it obtains dual support force, ensuring that the LED unit 150 will not sink or shift due to weight or vibration after placement, providing a continuous and stable installation benchmark for the LED unit 150.
[0030] When the LED unit 150 is working, the heat generated by its PN junction is first conducted to the support platform 140 through the bottom. Since the support platform 140 is directly connected to the bracket body 100 and the reinforcing rib 130, the heat is quickly diffused to the entire bracket body 100 (if the bracket body 100 is made of metal materials such as aluminum alloy, the heat conduction efficiency can be further improved). The back plate 190, which is in close contact with the back of the bracket body 100, conducts the heat of the bracket body 100 to itself through close contact. At the same time, the multiple heat-conducting fins 191 evenly distributed on the back plate 190 can expand the heat dissipation area of the back plate 190 by 3-5 times. The specific multiple depends on the number and size of the fins. When the fins come into contact with the air, the heat is quickly dissipated to the surrounding environment through convection heat transfer. The entire heat dissipation process forms a closed loop of heat generation - multi-path conduction - large-area heat dissipation, effectively controlling the operating temperature of the LED unit 150 within a safe range (usually ≤60℃), avoiding light decay or component damage caused by high temperature.
[0031] The slot 120 on the locking block 110 adopts a "U-shaped" or "dovetail-shaped" structure design. The slot size is slightly smaller than the thickness of the fixing plate 170 and the back plate 190. When the fixing plate 170 and the back plate 190 slide along the slot 120, the slot wall generates a slight clamping force on the plate body, achieving the effect of "sliding into place and fixing", without the need for additional screws to lock. After the fixing plate 170 slides above the LED unit 150, its edge fits against the inner wall of the bracket body 100, forming a lateral limit. At the same time, the rigidity of the fixing plate 170 itself can prevent the LED unit 150 from loosening upwards. After the back plate 190 slides to the back of the bracket body 100, it not only seals the internal space of the bracket (preventing dust from entering), but also forms a back support for the bracket body 100 through the locking with the slot 120, reducing the risk of the bracket body 100 bending backwards. After the overall assembly is completed, the locking blocks 110 at both ends of the bracket can be directly locked into the corresponding slots of the lamp housing, or fixed by screws passing through the locking blocks 110, realizing the quick assembly of the bracket and the lamp.
[0032] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0033] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An integrated LED bracket, characterized in that: Includes the main body of the support frame (100); The support body (100) is provided with locking blocks (110) at both ends, and the locking blocks (110) are provided with locking slots (120). The support body (100) is provided with reinforcing ribs (130). A support platform (140) is provided between the reinforcing ribs (130) and the support body (100). An LED unit (150) is provided on the support platform (140). A fixing plate (170) is provided above the LED unit (150). A back plate (190) is provided on the back of the support body (100). A heat-conducting fin (191) is provided on the back plate (190).
2. The integrated LED bracket according to claim 1, characterized in that: The slot (120) is located at the top and bottom of the block (110), and the fixing plate (170) and the back plate (190) are slidably connected to the slot (120).
3. An integrated LED bracket according to claim 1, characterized in that: The support body (100) and the reinforcing rib (130) are provided with contact grooves (131).
4. An integrated LED bracket according to claim 1, characterized in that: The LED unit (150) is provided with pins (160), which are electrically connected to the contact groove (131).
5. An integrated LED bracket according to claim 1, characterized in that: The fixing plate (170) has through holes (180), the position and number of which correspond to the LED unit (150).
6. An integrated LED bracket according to claim 1, characterized in that: Multiple heat-conducting fins (191) are provided and are evenly distributed on the back plate (190).