A catalytic combustion reactor

CN224730674UActive Publication Date: 2026-09-08HUANGGANG SANDA MASCH CO LTD
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Patent Information

Application Number
CN202521832324.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-09-08
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

但在实际的使用过程中,活性炭吸附塔内部的活性炭直接放置在活性炭吸附塔的内部,导致更换时,需要将活性炭铲出,进而将新的活性炭倒入,活性炭在活性炭吸附塔的内部堆积,会造成吸附和脱附的过程中,无法完全进行吸附和脱附,堆放在中间位置的活性炭的吸附和脱附力都较弱,会影响吸附和脱附的效率,十分不便,且VOCs内部的有机气体密度不均,会产生上浮或者沉淀,由于进气管通常位于燃烧板的上方,导致密度低的气体会上浮,无法经过底部的燃烧板,导致燃烧的效果变差,十分不便;

Benefits of technology

通过设置拆装过滤结构,将活性炭制成活性炭板的形状,通过矩形通槽和矩形滑板插设在活性炭吸附塔的内部,进而可以对活性炭板进行抽拔,方便对活性炭板进行拆装和分离,进而可以在活性炭老化后,及时对活性炭板进行更换和维护,操作简便,方便更换。

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Abstract

The utility model relates to a catalytic combustion reactor belongs to combustion reactor technical field, including base, the top of base is equipped with the air inlet fan of installation and arrangement, the top of base is equipped with two activated carbon adsorption tower, the air inlet fan with activated carbon adsorption tower between be equipped with air inlet pipe, the top of base is equipped with the desorption fan of installation and arrangement, the desorption fan with air inlet pipe between be equipped with hot -blast pipe, the top of base is installed combustion furnace, the combustion furnace with desorption fan between be equipped with the air pipe, activated carbon adsorption tower with combustion furnace between be equipped with the air pipe. Through setting up dismouting filter structure, the shape of activated carbon plate is made to activated carbon, through rectangle through slot and rectangle sliding plate are inserted in the inside of activated carbon adsorption tower, and then can pull out activated carbon plate, and the activated carbon plate is conveniently disassembled and separated, and then can replace and maintain activated carbon plate in time after activated carbon aging, and the operation is simple, and the replacement is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of combustion reactor technology, and specifically to a catalytic combustion reactor. Background Technology

[0002] During the casting of resin sand, a large amount of volatile organic compounds (VOCs) are generated, which pollute the air. Catalytic combustion reactors are reaction purification devices that burn off VOC emissions to remove impurities. They mainly use activated carbon adsorption towers to centrally adsorb VOC emissions, and then centrally desorb them, thereby increasing the concentration of VOCs in the air to the concentration required for combustion. The VOCs are then centrally burned and discharged through a combustion furnace. The heat generated by combustion can be transferred back to the activated carbon adsorption tower by a desorption fan, and then desorbed again at high temperature, thus achieving the recycling of energy. However, in actual use, the activated carbon inside the activated carbon adsorption tower is placed directly inside the tower. This means that when replacing it, the activated carbon needs to be shoveled out and new activated carbon poured in. The accumulation of activated carbon inside the tower prevents complete adsorption and desorption during the adsorption and desorption process. Activated carbon piled in the middle has weaker adsorption and desorption capabilities, which affects the efficiency of adsorption and desorption and is very inconvenient. In addition, the density of organic gases inside the VOCs is uneven, which can cause them to float or settle. Since the inlet pipe is usually located above the combustion plate, the less dense gases will float up and cannot pass through the bottom combustion plate, resulting in poor combustion effect and is very inconvenient. To address the aforementioned problems, this application proposes a catalytic combustion reactor. Utility Model Content

[0003] This invention addresses the technical problems existing in the prior art by providing a catalytic combustion reactor.

[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A catalytic combustion reactor includes a base, an air inlet fan installed on the top of the base, two activated carbon adsorption towers installed on the top of the base, an air inlet pipe connected between the air inlet fan and the activated carbon adsorption towers, a desorption fan installed on the top of the base, a hot air pipe connected between the desorption fan and the air inlet pipe, a combustion furnace installed on the top of the base, an air duct connected between the combustion furnace and the desorption fan, an air outlet pipe connected between the activated carbon adsorption towers and the combustion furnace, and the inner wall of the combustion furnace is fixed. The activated carbon adsorption tower is connected to a combustion plate. A detachable filter structure is provided on one side of the activated carbon adsorption tower. The detachable filter structure includes two rectangular channels located on one side of the activated carbon adsorption tower. A rectangular retaining groove is provided on one side of the activated carbon adsorption tower. A rectangular ring plate is fixedly connected to the inner surface of the activated carbon adsorption tower. Activated carbon plates are inserted into the inner surface of the rectangular channels. An auxiliary fan structure is provided at the top of the combustion furnace. The auxiliary fan structure includes ventilation holes located at the top of the combustion furnace. A rectangular ring retaining groove is provided at the top of the combustion furnace.

[0005] Preferably, a rectangular card block is engaged with the inner wall of the rectangular card slot, a cover plate is fixedly connected to one side of the rectangular card block, a rectangular ring card frame is fixedly connected to one side of the cover plate, and the activated carbon plate is engaged with the rectangular ring card frame.

[0006] By setting a rectangular ring frame, the activated carbon plate can be connected to the cover plate, thereby limiting the position of the activated carbon plate.

[0007] Preferably, the inner wall of the rectangular slot is provided with a first screw hole, and one side of the rectangular block is provided with a second screw hole. The inner walls of the first screw hole and the second screw hole are threadedly connected to a first threaded rod.

[0008] By setting the first threaded clamp rod, which can be used in conjunction with the first and second threaded holes, the rectangular slot and rectangular clamp block can be fixed.

[0009] Preferably, an annular groove is provided on one side of the activated carbon adsorption tower, and an annular block is provided on one side of the cover plate.

[0010] By setting an annular groove and an annular block, the cover plate and the activated carbon adsorption tower can be sealed.

[0011] Preferably, a rectangular ring plate is provided at the top of the rectangular ring slot, a mounting frame is fixedly connected to the top of the rectangular ring plate, a drive motor is installed at the top of the mounting frame, a rotating rod is fixedly connected to the output end of the drive motor, and a fan blade is fixedly connected to one end of the rotating rod.

[0012] By setting up a drive motor, the fan blades can be rotated, causing the organic waste gas floating on the top of the mounting frame to be blown downwards.

[0013] Preferably, a rectangular block is fixedly connected to one side of the mounting frame, a third screw hole is provided on the inner wall of the rectangular block, a fourth screw hole is provided on the top of the mounting frame, and a second threaded rod is threadedly connected to the inner walls of the third screw hole and the fourth screw hole.

[0014] By setting a second threaded clamp, the mounting frame can be fixed to the combustion furnace by engaging with the third and fourth threaded holes.

[0015] The beneficial effects of this utility model are: By setting up a detachable filter structure, activated carbon is made into the shape of activated carbon plates. These plates are inserted into the interior of the activated carbon adsorption tower through rectangular channels and rectangular slides, allowing the activated carbon plates to be pulled out. This facilitates the disassembly and separation of the activated carbon plates, enabling timely replacement and maintenance of the activated carbon plates after aging. The operation is simple and convenient.

[0016] By setting up an auxiliary fan structure, the rising organic waste gas at the top of the mounting frame can be blown towards the combustion plate below, so that the rising organic waste gas can also be fully burned, avoiding the problem of incomplete combustion and the inability to effectively clean up the organic waste gas, thus improving the treatment efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the base and related parts of this utility model; Figure 3 This is a schematic diagram of the activated carbon plate and related parts of this utility model; Figure 4 This is a schematic diagram of the rectangular card block and related parts of this utility model; Figure 5 This is a schematic diagram of the combustion furnace and related parts of this utility model; Figure 6 This is a schematic diagram of the mounting frame and related parts of this utility model; Figure 7 This is a schematic diagram of the fan blade body and related parts of this utility model.

[0018] The attached diagram lists the components represented by each number as follows: 1. Base; 2. Air inlet fan; 3. Air inlet duct; 4. Activated carbon adsorption tower; 5. Air outlet duct; 6. Desorption fan; 7. Combustion furnace; 8. Filter structure assembly and disassembly; 81. Rectangular through groove; 82. Rectangular ring plate; 83. Rectangular slot; 84. First screw hole; 85. Annular slot; 86. Activated carbon plate; 87. Rectangular block; 88. Cover plate; 89. Second screw hole; 810. First threaded rod; 811. Rectangular ring frame; 812. Annular block; 9. Auxiliary fan structure; 91. Mounting frame; 92. Rectangular ring retaining plate; 93. Rectangular block; 94. Third screw hole; 95. Second threaded retaining rod; 96. Rectangular ring retaining groove; 97. Ventilation hole; 98. Fourth screw hole; 99. Drive motor; 910. Rotating rod; 911. Fan blade body; 10. Hot air duct; 11. Combustion plate. Detailed Implementation

[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0020] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0021] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.

[0022] Reference Figure 1-7A catalytic combustion reactor includes a base 1, an inlet fan 2 mounted on the top of the base 1, two activated carbon adsorption towers 4 mounted on the top of the base 1, an inlet pipe 3 connecting the inlet fan 2 and the activated carbon adsorption towers 4, a desorption fan 6 mounted on the top of the base 1, a hot air pipe 10 connecting the desorption fan 6 and the inlet pipe 3, a combustion furnace 7 mounted on the top of the base 1, an air duct connecting the combustion furnace 7 and the desorption fan 6, an outlet pipe 5 connecting the activated carbon adsorption towers 4 and the combustion furnace 7, and a combustion plate 11 fixedly connected to the inner wall of the combustion furnace 7; the combustion plate 11 is a honeycomb plate, and a detachable filter structure 8 is provided on one side of the activated carbon adsorption towers 4. Structure 8 includes two rectangular through slots 81 located on one side of the activated carbon adsorption tower 4. A rectangular slot 83 is located on one side of the activated carbon adsorption tower 4 between the two rectangular through slots 81. A rectangular ring plate 82 is fixedly connected to the inner surface of the activated carbon adsorption tower 4. An activated carbon plate 86 is inserted into the inner surface of the rectangular through slots 81. The activated carbon plate 86 is a honeycomb plate. An auxiliary fan structure 9 is provided on the top of the combustion furnace 7. The auxiliary fan structure 9 includes ventilation holes 97 located on the top of the combustion furnace 7. A rectangular ring slot 96 is provided on the top of the combustion furnace 7. The ventilation holes 97 can cooperate with the fan blades 911 to guide air.

[0023] Reference Figure 2-4 A rectangular card block 87 is engaged with the inner wall of the rectangular card slot 83. A cover plate 88 is fixedly connected to one side of the rectangular card block 87. A rectangular ring frame 811 is fixedly connected to one side of the cover plate 88. The activated carbon plate 86 is engaged with the rectangular ring frame 811. There are two rectangular ring frames 811, which are positioned close to the rectangular through slot 81 to limit the position of the activated carbon plate 86.

[0024] Reference Figure 2-4 The inner wall of the rectangular slot 83 is provided with a first screw hole 84, and the side of the rectangular block 87 is provided with a second screw hole 89. The inner walls of the first screw hole 84 and the second screw hole 89 are threadedly connected to a first threaded rod 810. The first screw hole 84 and the second screw hole 89 are aligned when the rectangular block 87 is inserted into the inner wall of the rectangular slot 83, and then cooperate with the first threaded rod 810 for fixation.

[0025] Reference Figure 2-4 An annular groove 85 is provided on one side of the activated carbon adsorption tower 4, and an annular block 812 is provided on one side of the cover plate 88. The annular block 812 can be inserted into the inner wall of the annular groove 85, thereby sealing the cover plate 88 and the activated carbon adsorption tower 4.

[0026] Reference Figure 5-7The top of the rectangular ring slot 96 is provided with a rectangular ring plate 92. The top of the rectangular ring plate 92 is fixedly connected to an installation frame 91. The top of the installation frame 91 is equipped with a drive motor 99. The output end of the drive motor 99 is fixedly connected to a rotating rod 910. One end of the rotating rod 910 is fixedly connected to a fan blade 911. After the rectangular ring slot 96 is inserted into the inner wall of the rectangular ring plate 92, the installation frame 91 and the activated carbon adsorption tower 4 can be sealed.

[0027] Reference Figure 5-7 A rectangular block 93 is fixedly connected to one side of the mounting frame 91. A third screw hole 94 is provided on the inner wall of the rectangular block 93. A fourth screw hole 98 is provided on the top of the mounting frame 91. A second threaded rod 95 is threadedly connected to the inner wall of the third screw hole 94 and the fourth screw hole 98. After the second threaded rod 95 is engaged with the inner wall of the third screw hole 94 and the fourth screw hole 98, the mounting frame 91 can be fixed.

[0028] Working principle: The staff will start the intake fan 2, which will pour the waste gas into the intake pipe 3, and then flow to the activated carbon adsorption tower 4. After being filtered by the activated carbon plate 86, it can flow through the outlet pipe 5 to the combustion furnace 7, where it will be burned under the action of the combustion plate 11. At the same time, the hot gas can be desorbed by the desorption fan 6 and flow back into the interior of the activated carbon adsorption tower 4. When the activated carbon plate 86 needs to be replaced, the first threaded clamp 810 is separated from the first screw hole 84 and the second screw hole 89, and then the cover plate 88 is pulled out. The activated carbon plate 86 can then be removed and a new activated carbon plate 86 is installed. The rectangular ring clamp 92 is engaged with the rectangular ring clamp groove 96. The second threaded clamp 95 is then fixed with the third screw hole 94 and the fourth screw hole 98. The drive motor 99 is then started, which makes the rotating rod 910 drive the fan blade 911 to rotate, thereby blowing the organic waste gas at the top downwards.

[0029] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0030] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. Catalytic combustion reactor comprising a base (1), characterized in that, The top of the base (1) is provided with an air inlet fan (2), the top of the base (1) is provided with two active carbon adsorption towers (4), the air inlet fan (2) and the active carbon adsorption tower (4) are provided with an air inlet pipe (3), the top of the base (1) is provided with a desorption fan (6), the desorption fan (6) and the air inlet pipe (3) are provided with a hot air pipe (10), the top of the base (1) is provided with a combustion furnace (7), the combustion furnace (7) and the desorption fan (6) are provided with an air pipe, the active carbon adsorption tower (4) and the combustion furnace (7) are provided with an air outlet pipe (5), the inner wall of the combustion furnace (7) is fixedly connected with a combustion plate (11); One side of the active carbon adsorption tower (4) is provided with a dismounting and mounting filter structure (8), the dismounting and mounting filter structure (8) comprises a rectangular through slot (81), the number of the rectangular through slot (81) is two and the rectangular through slot (81) is arranged on one side of the active carbon adsorption tower (4), one side of the active carbon adsorption tower (4) is provided with a rectangular clamping groove (83), the inner surface of the active carbon adsorption tower (4) is fixedly connected with a rectangular ring plate (82), the inner surface of the rectangular through slot (81) is inserted with an active carbon plate (86); The top of the combustion furnace (7) is provided with an auxiliary fan structure (9), the auxiliary fan structure (9) comprises a ventilation hole (97), the ventilation hole (97) is arranged on the top of the combustion furnace (7), and the top of the combustion furnace (7) is provided with a rectangular ring clamping groove (96).

2. A catalytic combustion reactor according to claim 1, wherein The inner wall of the rectangular clamping groove (83) is clamped with a rectangular clamping block (87), one side of the rectangular clamping block (87) is fixedly connected with a cover plate (88), one side of the cover plate (88) is fixedly connected with a rectangular ring clamping frame (811), and the active carbon plate (86) is clamped with the rectangular ring clamping frame (811).

3. A catalytic combustion reactor according to claim 2, wherein The inner wall of the rectangular clamping groove (83) is provided with a first screw hole (84), one side of the rectangular clamping block (87) is provided with a second screw hole (89), and the inner walls of the first screw hole (84) and the second screw hole (89) are threadedly connected with a first threaded clamping rod (810).

4. A catalytic combustion reactor according to claim 2, wherein One side of the active carbon adsorption tower (4) is provided with an annular clamping groove (85), and one side of the cover plate (88) is provided with an annular clamping block (812).

5. The catalytic combustion reactor of claim 1, wherein, The top of the rectangular ring clamping groove (96) is provided with a rectangular ring clamping plate (92), the top of the rectangular ring clamping plate (92) is fixedly connected with a mounting frame (91), the mounting frame (91) is provided with a driving motor (99) on the top, the output end of the driving motor (99) is fixedly connected with a rotating rod (910), and one end of the rotating rod (910) is fixedly connected with a fan blade body (911).

6. A catalytic combustion reactor according to claim 5, wherein One side of the mounting frame (91) is fixedly connected with a rectangular block (93), the inner wall of the rectangular block (93) is provided with a third screw hole (94), the top of the mounting frame (91) is provided with a fourth screw hole (98), and the inner walls of the third screw hole (94) and the fourth screw hole (98) are threadedly connected with a second threaded clamping rod (95).