Ultrasonic assisted vacuum melting furnace for die steel ingot

CN224731054UActive Publication Date: 2026-09-08RU GAO SHI HONG MAO ZHU GANG YOU XIAN GONG SI
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Patent Information

Application Number
CN202521507174.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2026-09-08
Estimated Expiration
2035-07-18

AI Technical Summary

Technical Problem

[0005]本实用新型的目的是为了解决常规真空熔炼炉开门后占用过道的问题,而提出的一种超声辅助模具钢钢锭真空熔炼炉

Benefits of technology

1、利用重块的重力向下作用于链条,使链条的另一端向上作用于升降架,使升降架向上作用于炉盖,降低炉盖的重力作用,向下拉动炉盖,使炉盖与真空熔炼炉闭合,通过真空熔炼炉抽真空,利用负压吸紧炉盖,使炉盖闭合在真空熔炼炉上,采用升降式打开或闭合炉盖,防止炉盖挡道,提高地面利用率。

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Abstract

The utility model discloses an ultrasonic auxiliary mould steel ingot vacuum smelting furnace, including vacuum smelting furnace, the lower extreme fixed connection of vacuum smelting furnace has fixed platform, and the front fixed connection of fixed platform has guide frame, guide pillar, and the upper portion sliding installation of guide pillar has lifting frame, and the sliding installation of lifting frame on has furnace cover, and the rotary installation of guide frame on has sprocket, and the chain of sprocket is covered, and one end of chain is fixedly connected with lifting frame, and the other end fixedly connected with heavy block of chain, and the gravity of heavy block is used to downward action on chain, makes the other end of chain upward action on lifting frame, makes lifting frame upward action on furnace cover, reduces the gravity action of furnace cover, and pulls down furnace cover, makes furnace cover with vacuum smelting furnace close, and through vacuum smelting furnace pumping, utilizes the vacuum suction of negative pressure tightly furnace cover, makes furnace cover close on vacuum smelting furnace, adopts the lifting type and opens or closes furnace cover, prevents furnace cover and blocks the way, improves ground utilization rate.
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Description

Technical Field

[0001] This utility model belongs to the technical field of ultrasonic-assisted mold steel processing equipment, and in particular relates to an ultrasonic-assisted mold steel ingot vacuum melting furnace. Background Technology

[0002] Ultrasonic-assisted mold steel must be able to be smelted in a vacuum melting furnace. This process involves heating metal ores, waste materials, or alloy raw materials to melt them, and then removing impurities and adjusting the composition through physical or chemical actions to obtain the desired metal or alloy.

[0003] Because the doors of conventional melting furnaces open in a fan-shaped direction to one side, and the opened door occupies a large area of ​​the aisle, this causes the problem of conventional vacuum melting furnaces blocking the aisle when the door is opened.

[0004] To address these issues, we propose an ultrasonic-assisted vacuum melting furnace for mold steel ingots. Utility Model Content

[0005] The purpose of this invention is to solve the problem of conventional vacuum melting furnaces occupying passageways after the door is opened, and to propose an ultrasonic-assisted vacuum melting furnace for mold steel ingots.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: An ultrasonic-assisted vacuum melting furnace for mold steel ingots includes a vacuum melting furnace. A fixed platform is fixedly connected to the lower end of the furnace. A guide frame and a guide column are fixedly connected to the front of the fixed platform. A lifting frame is slidably mounted on the upper part of the guide column. A furnace cover is slidably mounted on the lifting frame. A sprocket is rotatably mounted on the guide frame, and a chain is fitted onto the sprocket. One end of the chain is fixedly connected to the lifting frame, and the other end of the chain is fixedly connected to a weight. The weight is slidably mounted on the guide frame, and the upper end of the guide column is fixedly connected to the upper part of the guide frame. The weight acts downwards on the chain, causing the other end of the chain to act upwards on the lifting frame, which in turn acts upwards on the furnace cover, reducing the weight of the furnace cover. This pulls the furnace cover downwards, closing it to the vacuum melting furnace. A vacuum is created in the furnace, and the negative pressure tightens the furnace cover, ensuring it is closed. The lifting mechanism for opening and closing the furnace cover prevents it from obstructing the passageway and improves floor space utilization.

[0007] Preferably, a T-shaped frame is fixedly connected to the front end of the furnace cover. Pulling the T-shaped frame 6 downward and then pushing it backward causes the T-shaped frame 6 to pull the furnace cover downward, closing the furnace cover with the vacuum melting furnace. The vacuum melting furnace is then started to draw a vacuum, using atmospheric pressure to press and fix the furnace cover, facilitating manual operation of the furnace cover.

[0008] Preferably, a spherical block is fixedly connected to the lower end of the T-shaped frame. The spherical block increases the smoothness of the lower end of the T-shaped frame 6, preventing the lower end of the T-shaped frame 6 from puncturing or injuring workers.

[0009] Preferably, the guide frame includes a first frame, and a bearing seat is fixedly connected to the upper end of the first frame. The bearing seat facilitates the guidance of the chain rotation.

[0010] Preferably, the lifting frame includes a second frame, with a sliding sleeve fixedly connected to the side of the second frame, and a first guide wheel and a second guide wheel rotatably mounted inside the second frame. The first guide wheel guides the furnace cover to slide back and forth, reducing the sliding resistance of the furnace cover.

[0011] Preferably, the furnace cover includes a cover body, and a sliding rod is fixedly connected to the front end of the cover body. The sliding rod is guided to slide by the first guide wheel and the second guide wheel to reduce the sliding resistance of the furnace cover.

[0012] In summary, the technical effects and advantages of this utility model are as follows: 1. The weight of the block acts downward on the chain, causing the other end of the chain to act upward on the lifting frame, which in turn acts upward on the furnace cover. This reduces the weight of the furnace cover and pulls it downward, closing it with the vacuum melting furnace. The vacuum melting furnace is then used to create a vacuum, which in turn uses negative pressure to tighten the furnace cover, ensuring it is closed on the furnace. The lifting mechanism opens and closes the furnace cover, preventing it from obstructing the passage and improving ground utilization.

[0013] 2. Pull down the T-shaped frame 6, then push the T-shaped frame 6 backward to pull the furnace cover down, so that the furnace cover is closed with the vacuum melting furnace. Start the vacuum melting furnace to draw a vacuum, and use atmospheric pressure to press and fix the furnace cover, making it easy to operate the furnace cover manually. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the guide frame structure of this utility model; Figure 3 This is a schematic diagram of the lifting frame structure of this utility model; Figure 4 This is a schematic diagram of the furnace cover structure of this utility model.

[0015] In the diagram: 1. Vacuum melting furnace; 2. Guide frame; 3. Lifting frame; 4. Furnace cover; 5. Sprocket; 6. T-shaped frame; 7. Chain; 8. Weight; 9. Guide column; 10. Spherical block; 11. Fixed platform; 21. First frame; 22. Bearing seat; 31. Second frame; 32. First guide wheel; 33. Second guide wheel; 34. Sliding sleeve; 41. Cover; 42. Sliding rod. Detailed Implementation

[0016] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments.

[0017] like Figure 1 As shown, an ultrasonic-assisted vacuum melting furnace for mold steel ingots includes a vacuum melting furnace 1. A fixed platform 11 is fixedly connected to the lower end of the vacuum melting furnace 1. A guide frame 2 and a guide column 9 are fixedly connected to the front of the fixed platform 11. A lifting frame 3 is slidably installed on the upper part of the guide column 9. A furnace cover 4 is slidably installed on the lifting frame 3. A sprocket 5 is rotatably installed on the guide frame 2. A chain 7 is sleeved on the sprocket 5. One end of the chain 7 is fixedly connected to the lifting frame 3. A weight 8 is fixedly connected to the other end of the chain 7. The weight 8 is slidably installed on the guide frame 2. The upper end of the guide column 9 is fixedly connected to the upper part of the guide frame 2.

[0018] like Figure 1 As shown, a T-shaped frame 6 is fixedly connected to the front end of the furnace cover 4. Pull the T-shaped frame 6 down and then push the T-shaped frame 6 back to pull the furnace cover 4 down, so that the furnace cover 4 is closed with the vacuum melting furnace 1. Start the vacuum melting furnace 1 to draw a vacuum and use atmospheric pressure to press and fix the furnace cover 4.

[0019] like Figure 1 As shown, a spherical block 10 is fixedly connected to the lower end of the T-shaped frame 6. The spherical block 10 is used to increase the smoothness of the lower end of the T-shaped frame 6 and prevent the lower end of the T-shaped frame 6 from piercing the staff.

[0020] like Figure 1 and 2 As shown, the guide frame 2 includes a first frame 21, with a bearing seat 22 fixedly connected to the upper end of the first frame 21. The lower end of the first frame 21 is fixedly connected to the fixed platform 11. The chain 7 is rotatably mounted on the bearing seat 22, and the upper end of the guide post 9 is fixedly connected to the lower end of the bearing seat 22. The bearing seat 22 guides the chain 7 to rotate.

[0021] like Figure 1 and 3 As shown, the lifting frame 3 includes a second frame 31, with a sliding sleeve 34 fixedly connected to the side of the second frame 31. A first guide wheel 32 and a second guide wheel 33 are rotatably mounted inside the second frame 31. The sliding sleeve 34 is slidably fitted onto the guide post 9. The first guide wheel 32 guides the furnace cover 4 to slide back and forth, reducing the sliding resistance of the furnace cover 4.

[0022] like Figure 1 and 4As shown, the furnace cover 4 includes a cover body 41, with a sliding rod 42 fixedly connected to the front end of the cover body 41. The sliding rod 42 slides through the second frame 31, with the first guide wheel 32 in rolling contact with the upper part of the sliding rod 42 and the second guide wheel 33 in rolling contact with the lower part of the sliding rod 42. The first guide wheel 32 and the second guide wheel 33 guide the sliding rod 42 to slide, reducing the sliding resistance of the furnace cover 4.

[0023] Working principle: The weight of the weight block 8 acts downward on the chain 7, causing the other end of the chain 7 to act upward on the lifting frame 3, which in turn acts upward on the furnace cover 4, reducing the weight of the furnace cover 4. This pulls the furnace cover 4 downward, closing it with the vacuum melting furnace 1. The vacuum melting furnace 1 is then evacuated, and the negative pressure is used to tighten the furnace cover 4, closing it on the vacuum melting furnace 1. The furnace cover 4 is opened or closed by lifting to prevent it from obstructing the passage.

[0024] The above description is only a preferred embodiment of the utility model, but the protection scope of the utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed by the utility model, based on the technical solution and the utility model concept, should be included within the protection scope of the utility model.

[0025] The description briefly mentions the application direction of the utility model in relation to existing technologies known to those skilled in the art without modification, and combines them with the utility model to form a complete technology; it avoids excessive popularization of technologies known to those skilled in the art, in order to help those skilled in the art quickly understand the main content of the utility model.

Claims

1. An ultrasonic-assisted vacuum melting furnace for mold steel ingots, comprising a vacuum melting furnace (1), characterized in that: The lower end of the vacuum melting furnace (1) is fixedly connected to a fixed platform (11). The front part of the fixed platform (11) is fixedly connected to a guide frame (2) and a guide column (9). A lifting frame (3) is slidably installed on the upper part of the guide column (9). A furnace cover (4) is slidably installed on the lifting frame (3). A sprocket (5) is rotatably installed on the guide frame (2). A chain (7) is fitted on the sprocket (5). One end of the chain (7) is fixedly connected to the lifting frame (3). The other end of the chain (7) is fixedly connected to a weight (8). The weight (8) is slidably installed on the guide frame (2). The upper end of the guide column (9) is fixedly connected to the upper part of the guide frame (2).

2. The ultrasonic-assisted vacuum melting furnace for mold steel ingots according to claim 1, characterized in that: The front end of the furnace cover (4) is fixedly connected to a T-shaped frame (6).

3. The ultrasonic-assisted vacuum melting furnace for mold steel ingots according to claim 2, characterized in that: A spherical block (10) is fixedly connected to the lower end of the T-shaped frame (6).

4. The ultrasonic-assisted vacuum melting furnace for mold steel ingots according to claim 1, characterized in that: The guide frame (2) includes a first frame (21), and a bearing seat (22) is fixedly connected to the upper end of the first frame (21).

5. The ultrasonic-assisted vacuum melting furnace for mold steel ingots according to claim 1, characterized in that: The lifting frame (3) includes a second frame (31), a sliding sleeve (34) is fixedly connected to the side of the second frame (31), and a first guide wheel (32) and a second guide wheel (33) are rotatably installed inside the second frame (31).

6. The ultrasonic-assisted vacuum melting furnace for mold steel ingots according to claim 1, characterized in that: The furnace cover (4) includes a cover body (41), and a slide rod (42) is fixedly connected to the front end of the cover body (41).