Energy-saving device for oxygen-enrichment of double-chamber lime kiln

CN224731089UActive Publication Date: 2026-09-08YUN NAN YU XI YU KUN GANG TIE JI TUAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202521814711.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-26
Publication Date
2026-09-08
Estimated Expiration
2035-08-26

AI Technical Summary

Technical Problem

[0005]本实用新型要解决的技术问题是提供一种用于双膛石灰窑富氧的节能装置以解决现有的能耗高的问题

Benefits of technology

[0016] In the above scheme, the combination of oxygen-enriched generator and oxygen-enriched transmission pipe can provide oxygen enrichment for double-chamber lime kiln, effectively reducing flame-retardant air consumption, reducing channel pressure, increasing maximum production capacity, reducing power consumption, reducing exhaust emissions, reducing heat loss, improving thermal efficiency, and reducing gas consumption.

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Abstract

The utility model provides a kind of energy-saving device for double-chamber lime kiln oxygen-enriched, belong to energy-saving device technical field, comprising: shell, electric door is movably installed in shell front side, controller is installed on electric door, oxygen-enriched generator is installed in shell inner chamber, and the oxygen-enriched generator rear side is connected and is installed with communicating pipe, and the oxygen-enriched generator rear side is provided with baffle, the baffle is fixedly installed in shell inner chamber, the baffle front side is oxygen collection cavity, and the baffle rear side is oxygen-enriched cavity, the oxygen-enriched generator is located in oxygen collection cavity inner chamber, the communicating pipe penetrates baffle, and extend to oxygen-enriched cavity inner chamber, by the cooperation of oxygen-enriched generator and oxygen-enriched transmission pipe, oxygen-enriched can be provided for double-chamber lime kiln, effectively reduce fire-retardant air consumption, reduce passage pressure, improve maximum capacity, reduce power consumption, can also reduce waste gas emission, reduce heat loss, improve heat effect, and reduce gas consumption.
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Description

Technical Field

[0001] This utility model relates to the field of energy-saving device technology, and in particular to an energy-saving device for oxygen enrichment in a double-chamber lime kiln. Background Technology

[0002] A double-chamber lime kiln is a lime kiln that uses parallel-flow calcination technology. It has two kiln chambers connected by a channel, allowing for alternating calcination in the two chambers. The double-chamber lime kiln utilizes parallel-flow calcination technology and preheats using waste heat from exhaust gases, reducing energy waste and significantly improving lime production efficiency.

[0003] Currently available double-chamber lime kilns are prone to insufficient and uneven gas supply during converter operation, requiring frequent venting operations. Oxygen-enriched combustion technology can effectively increase the theoretical combustion temperature of the gas, reduce gas consumption, and also lower electricity consumption. Therefore, this application proposes an energy-saving device for oxygen enrichment in double-chamber lime kilns. Utility Model Content

[0004] The purpose of this invention is to solve the problems existing in the background art mentioned above, and to propose an energy-saving device for oxygen enrichment in a double-chamber lime kiln.

[0005] The technical problem to be solved by this utility model is to provide an energy-saving device for oxygen enrichment in a double-chamber lime kiln to solve the problem of high energy consumption in existing systems.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] An energy-saving device for oxygen enrichment in a double-chamber lime kiln includes: an outer shell; an electric door movably mounted on the front side of the outer shell; a controller mounted on the electric door; an oxygen enrichment generator installed in the inner cavity of the outer shell; a connecting pipe connected to the rear side of the oxygen enrichment generator; a partition provided on the rear side of the oxygen enrichment generator; the partition fixedly installed in the inner cavity of the outer shell; an oxygen collection chamber on the front side of the partition and an oxygen enrichment chamber on the rear side of the partition; the oxygen enrichment generator located in the inner cavity of the oxygen collection chamber; the connecting pipe penetrating the partition and extending into the inner cavity of the oxygen enrichment chamber; two oxygen enrichment transmission pipes inserted into the rear side of the outer shell; one end of each oxygen enrichment transmission pipe extending into the inner cavity of the oxygen enrichment chamber; and ventilation components provided on both the left and right sides of the outer wall of the outer shell.

[0008] Preferably, the ventilation assembly includes two mounting frames, and ventilation slots are provided on both the left and right sides of the outer wall of the housing. The two mounting frames are respectively movably installed in the inner cavity of the corresponding ventilation slot, and ventilation filters are fixedly installed in the inner cavity of both mounting frames.

[0009] Preferably, the ventilation assembly further includes multiple movable limiting blocks, and multiple grooves are provided on opposite sides of the two mounting frames. The movable limiting blocks are located in the inner cavity of the corresponding grooves, and a round shaft is rotatably connected to the movable limiting blocks. The round shaft is fixedly installed on the inner wall of the groove, and one side of the movable limiting block is in contact with the inner wall of the outer shell.

[0010] Preferably, an anti-slip pad is fixedly installed on the outer wall of the movable limiting block, and the anti-slip pad is in contact with the inner wall of the outer shell.

[0011] Preferably, the outer wall of the ventilation slot is provided with multiple slots, and the outer wall of the mounting frame is fixedly installed with multiple blocks, which are inserted into the inner cavity of the corresponding slots.

[0012] Preferably, each of the multiple card blocks has a handle fixedly installed on its outer wall, and the handle is cylindrical.

[0013] Preferably, the controller is electrically connected to both the electric gate and the oxygen-enriched generator.

[0014] Preferably, pulleys are fixedly installed at the bottom of the outer casing near the four corners.

[0015] Compared with the prior art, this utility model has at least the following beneficial effects:

[0016] In the above scheme, the combination of oxygen-enriched generator and oxygen-enriched transmission pipe can provide oxygen enrichment for double-chamber lime kiln, effectively reducing flame-retardant air consumption, reducing channel pressure, increasing maximum production capacity, reducing power consumption, reducing exhaust emissions, reducing heat loss, improving thermal efficiency, and reducing gas consumption.

[0017] In the above solution, the air entering the oxygen collection chamber can be filtered through a detachable filter, preventing external impurities from entering the oxygen collection chamber and affecting subsequent oxygen enrichment. After a period of use, the filter can be disassembled and cleaned to prevent impurities from accumulating and affecting ventilation. Attached Figure Description

[0018] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.

[0019] Figure 1 This is a schematic diagram of the external structure of the present invention from one angle;

[0020] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;

[0021] Figure 3 This is a partial structural diagram of the present invention;

[0022] Figure 4 This is a partial cross-sectional structural diagram of the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the ventilation filter screen of this utility model.

[0024] [Figure Labels]

[0025] 1. Outer shell; 2. Electric door; 3. Controller; 4. Pulley; 5. Mounting frame; 6. Ventilation slot; 7. Slot; 8. Oxygen generator; 9. Ventilation filter; 10. Locking block; 11. Handle; 12. Groove; 13. Movable limit block; 14. Round shaft; 15. Anti-slip pad; 16. Partition; 17. Connecting pipe; 18. Oxygen-enriched transmission pipe; 19. Oxygen-enriched chamber; 20. Oxygen-collecting chamber.

[0026] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5An energy-saving device for oxygen enrichment in a double-chamber lime kiln is shown in the embodiment of this utility model, comprising: a shell 1, an electric door 2 movably installed on the front side of the shell 1, a controller 3 installed on the electric door 2, an oxygen enrichment generator 8 installed in the inner cavity of the shell 1, a connecting pipe 17 connected to the rear side of the oxygen enrichment generator 8, and a partition 16 provided on the rear side of the oxygen enrichment generator 8, the partition 16 being fixedly installed in the inner cavity of the shell 1, the front side of the partition 16 being an oxygen collection chamber 20, and the rear side of the partition 16 being an oxygen enrichment chamber 19, the oxygen enrichment generator 8 being located in the inner cavity of the oxygen collection chamber 20, the connecting pipe 17 penetrating the partition 16 and extending into the inner cavity of the oxygen enrichment chamber 19, two oxygen enrichment transmission pipes 18 being inserted and installed on the rear side of the shell 1, one end of the oxygen enrichment transmission pipes 18 extending into the inner cavity of the oxygen enrichment chamber 19, and ventilation components being provided on both the left and right sides of the outer wall of the shell 1.

[0030] During use, two ventilation components are used to allow air exchange between the oxygen collection chamber 20 inside the outer casing 1 and the outside air. At the same time, the oxygen generator 8 generates oxygen inside the oxygen collection chamber 20. The oxygen enters the oxygen enrichment chamber 19 through the connecting pipe 17, and then enters the two chambers of the double-chamber lime kiln through the two oxygen enrichment transmission pipes 18. By using oxygen enrichment to assist combustion, it can effectively reduce the consumption of flame-retardant air, reduce the channel pressure, increase the maximum production capacity, reduce the power consumption, reduce the amount of exhaust gas emissions, reduce heat loss, improve the thermal effect, and reduce the consumption of fuel gas.

[0031] In this embodiment, as Figures 4-5 As shown; the ventilation component includes two mounting frames 5, and ventilation slots 6 are provided on both the left and right sides of the outer wall of the outer shell 1. The two mounting frames 5 are respectively movably installed in the inner cavity of the corresponding ventilation slots 6, and ventilation filters 9 are fixedly installed in the inner cavity of both mounting frames 5.

[0032] In use, the ventilation slot 6 and the ventilation filter 9 work together to enable air exchange between the oxygen collection chamber 20 and the outside air, and to filter the exchanged air to prevent air containing fixed impurities from hindering the subsequent operation of the oxygen generator 8.

[0033] In this embodiment, as Figure 5 As shown; the ventilation assembly also includes multiple movable limiting blocks 13. Multiple grooves 12 are provided on opposite sides of the two mounting frames 5. The movable limiting blocks 13 are located in the inner cavity of the corresponding grooves 12, and a round shaft 14 is rotatably connected to the movable limiting blocks 13. The round shaft 14 is fixedly installed on the inner wall of the groove 12, and one side of the movable limiting block 13 is in contact with the inner wall of the outer shell 1.

[0034] During use, multiple movable limit blocks 13 are used to limit the movement between the mounting frame 5 and the inner wall of the outer shell 1, ensuring the stability of the mounting frame 5 and other components during installation.

[0035] In this embodiment, as Figure 5As shown; an anti-slip pad 15 is fixedly installed on the outer wall of the movable limiting block 13, and the anti-slip pad 15 is in contact with the inner wall of the outer shell 1.

[0036] In use, the multiple anti-slip pads 15 are used to increase the friction between the outer wall of the movable limit block 13 and the inner wall of the outer shell 1.

[0037] In this embodiment, as Figures 4-5 As shown; multiple slots 7 are provided on the outer wall of the ventilation slot 6, and multiple blocks 10 are fixedly installed on the outer wall of the mounting frame 5. The blocks 10 are inserted into the inner cavity of the corresponding slots 7.

[0038] In use, the insertion of multiple locking blocks 10 into the locking slots 7 achieves the limiting of the outer side of the mounting frame 5 and the outer wall of the outer shell 1. In conjunction with multiple movable limiting blocks 13, the mounting frame 5 and the inner and outer sides of the outer shell 1 are simultaneously limited, ensuring that the mounting frame 5 can be stably installed inside the ventilation slot 6. When disassembling, simply rotate the movable limiting block 13 around the circular axis 14 so that the movable limiting block 13 is embedded in the corresponding groove 12, and the mounting frame 5 can be pulled out from inside the ventilation slot 6 to achieve disassembly. This facilitates the subsequent cleaning of components such as the ventilation filter 9 and ensures the ventilation effect.

[0039] In this embodiment, as Figure 5 As shown; handles 11 are fixedly installed on the outer walls of multiple card blocks 10, and the handles 11 are cylindrical.

[0040] When in use, the multiple handles 11 make it easier for workers to apply force to the installation frame 5, facilitating disassembly.

[0041] In this embodiment, as Figures 1-3 As shown; the controller 3 is electrically connected to the electric door 2 and the oxygen-enriched generator 8 respectively.

[0042] In use, the above settings enable the controller 3 to control the opening and closing of the electric door 2 and the oxygen-enriched generator 8, making operation convenient.

[0043] In this embodiment, as Figures 1-3 As shown; pulleys 4 are fixedly installed at the bottom of the outer casing 1 near the four corners.

[0044] When in use, the combined use of multiple pulleys 4 allows the entire device to be moved easily, changing its working position and ensuring that the device is used in a well-ventilated environment.

[0045] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0046] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An energy saving device for oxygen enrichment of a double shaft lime kiln, characterized in that, include: The outer shell (1) has an electric door (2) movably installed on the front side of the outer shell (1), and a controller (3) is installed on the electric door (2). An oxygen-enriching generator (8) is installed in the inner cavity of the outer shell (1). A connecting pipe (17) is connected to the rear side of the oxygen-enriching generator (8), and a partition (16) is provided on the rear side of the oxygen-enriching generator (8). The partition (16) is fixedly installed in the inner cavity of the outer shell (1). The front side of the partition (16) is an oxygen collection chamber (20), and the rear side of the partition (16) is an oxygen-enriching chamber (19). The oxygen-enriching generator (8) is located in the inner cavity of the oxygen collection chamber (20). The connecting pipe (17) passes through the partition (16) and extends into the inner cavity of the oxygen-enriching chamber (19). Two oxygen-enriching transmission pipes (18) are inserted and installed on the rear side of the outer shell (1). One end of the oxygen-enriching transmission pipe (18) extends into the inner cavity of the oxygen-enriching chamber (19), and ventilation components are provided on both the left and right sides of the outer wall of the outer shell (1).

2. An energy saving device for oxygen enrichment of a double shaft lime kiln as claimed in claim 1, wherein: The ventilation assembly includes two mounting frames (5). Ventilation slots (6) are provided on both the left and right sides of the outer wall of the outer shell (1). The two mounting frames (5) are respectively movably installed in the inner cavity of the corresponding ventilation slots (6), and ventilation filters (9) are fixedly installed in the inner cavity of the two mounting frames (5).

3. An energy saving device for oxygen enrichment of a double shaft lime kiln as claimed in claim 2, wherein: The ventilation assembly also includes multiple movable limiting blocks (13). Multiple grooves (12) are provided on opposite sides of the two mounting frames (5). The movable limiting blocks (13) are located in the inner cavity of the corresponding grooves (12), and a round shaft (14) is rotatably connected to the movable limiting blocks (13). The round shaft (14) is fixedly installed on the inner wall of the groove (12), and one side of the movable limiting blocks (13) is in contact with the inner wall of the outer shell (1).

4. An energy saving device for oxygen enrichment of a double shaft lime kiln as claimed in claim 3, wherein: An anti-slip pad (15) is fixedly installed on the outer wall of the movable limiting block (13), and the anti-slip pad (15) is in contact with the inner wall of the outer shell (1).

5. An energy saving device for oxygen enrichment of a double shaft lime kiln as claimed in claim 2, wherein: The ventilation slot (6) has multiple slots (7) on its outer wall, and multiple blocks (10) are fixedly installed on the outer wall of the mounting frame (5). The blocks (10) are inserted into the inner cavity of the corresponding slots (7).

6. An energy-saving device for oxygen enrichment in a double-chamber lime kiln according to claim 5, characterized in that: Each of the multiple card blocks (10) has a handle (11) fixedly installed on its outer wall, and the handle (11) is cylindrical.

7. An energy-saving device for oxygen enrichment in a double-chamber lime kiln according to claim 1, characterized in that: The controller (3) is electrically connected to the electric door (2) and the oxygen-enriched generator (8) respectively.

8. An energy-saving device for oxygen enrichment in a double-chamber lime kiln according to claim 1, characterized in that: The bottom of the outer shell (1) is fixedly equipped with pulleys (4) near the four corners.