Industrial silicon tapping safety protection device
Patent Information
- Application Number
- CN202522078094.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]国内大部分工业硅冶炼采用人工出炉方式,出炉环节包括开炉眼、烧眼排渣、木杆排渣、堵眼等过程,目前,在木杆排渣、堵眼、吹氧开眼等操作过程中,需要人员站在炉眼口正前方进行操作,炉眼口会喷溅大量高温硅水和火花,这些高温物质会侵入作业区域和接触作业人员,人员经常被灼烫
[0023]The observation port is equipped with a quartz glass plate and a dark-colored explosion-proof tempered glass plate, which can effectively resist the splashes of high-temperature molten metal and prevent heat radiation, while allowing the operator to see the operation. The operating port is equipped with two quartz glass plates and two dark-colored explosion-proof tempered glass plates. The quartz glass plates can withstand temperatures of 1100~1200 degrees Celsius for a long time. Sliding adjustment can effectively resist the splashes of high-temperature molten metal and prevent personnel burns. The dark-colored explosion-proof tempered glass plates (light-shielding glass plates) can reduce heat radiation damage and protect the health of personnel. The quartz glass plates and dark-colored explosion-proof tempered glass plates in the operating port have operating notches to facilitate the entry of working tools. The size of the operating notches can be adjusted by sliding the quartz glass plates and dark-colored explosion-proof tempered glass plates to fit the tools. The current position of the quartz glass plates and dark-colored explosion-proof tempered glass plates can be fixed by adjusting bolts.
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Figure CN224731112U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial silicon furnace technology, specifically to a safety protection device for industrial silicon furnace tapping. Background Technology
[0002] Industrial silicon is produced by a reduction reaction of molten silicon, carbonaceous reducing agent, and wood chips in an industrial silicon furnace under high-temperature conditions. The resulting liquid molten silicon accumulates at the bottom of the furnace. The tapping process is one of the important steps in the industrial silicon smelting process. It involves using a burn-through device to open the furnace opening (silicon tapping port) and discharge the high-temperature molten silicon produced from the furnace bottom through the tapping port (furnace opening) outside the furnace.
[0003] In China, most industrial silicon smelting is carried out manually. The process of unloading the furnace includes opening the furnace opening, burning the opening to remove slag, using wooden poles to remove slag, and plugging the opening. Currently, during the operations of using wooden poles to remove slag, plugging the opening, and blowing oxygen to open the opening, personnel need to stand directly in front of the furnace opening. A large amount of high-temperature molten silicon and sparks will splash from the furnace opening. These high-temperature substances will penetrate into the work area and come into contact with the workers, who are often burned. Utility Model Content
[0004] The purpose of this invention is to develop an industrial silicon furnace exit safety protection device that can protect workers and prevent high-temperature substances from entering the work area and coming into contact with workers.
[0005] This utility model is achieved through the following technical solution:
[0006] A safety protection device for industrial silicon furnace tapping includes:
[0007] The slide rails are arranged in an arc trajectory and surround the industrial silicon furnace;
[0008] The slide block slides on the slide rail;
[0009] The protective plate is mounted on the slide.
[0010] The observation port is located on the protective panel;
[0011] The operating port is located on the protective plate below the observation port;
[0012] The industrial silicon furnace is a rotary electric furnace. The rotation trajectory of the furnace opening is located on the side of the protective plate on the inner arc side of the slide rail. A first inner observation plate covering the entire observation port is slidably provided on the protective plate at the observation port. A second inner observation plate covering the entire operation port is slidably provided on the protective plate at the operation port.
[0013] Optionally, a support frame is provided on the protective plate at the observation port, and the first inner observation plate is slidably disposed on the support frame.
[0014] Optionally, the support frame includes a bottom section and two side sections perpendicularly disposed at both ends of the bottom section. The observation port is located inside the support frame, and the inner sidewall of the support frame is provided with an inner guide rail. The first inner observation plate is slidably disposed in the inner guide rail.
[0015] Optionally, the inner wall of the support frame is also provided with an outer guide rail, which is located on the side of the inner guide rail away from the observation port, and a first outer observation plate is slidably provided in the outer guide rail.
[0016] Optionally, the first inner observation plate and the first outer observation plate are respectively a quartz glass plate and a dark-colored explosion-proof tempered glass plate, and the top edges of the first inner observation plate and the first outer observation plate are provided with enlarged ends.
[0017] Optionally, the protective plate at the operating port is provided with a support plate, the support plate is horizontally set and covers the entire operating port, the support plate is provided with a sliding groove in the horizontal direction, the second inner observation plate is slidably disposed in the sliding groove, the support plate is provided with a slot corresponding to the operating port, and the operating port is located inside the slot.
[0018] Optionally, the support plate is provided with four sliding grooves, with a second inner observation plate slidingly disposed in each of the two inner sliding grooves, and a second outer observation plate slidingly disposed in each of the two outer sliding grooves.
[0019] Optionally, the second inner observation plate is a quartz glass plate, and the second outer observation plate is a dark-colored explosion-proof tempered glass plate. Both the second inner observation plate and the second outer observation plate are provided with support plates at their bottoms, and rollers that rotate on the support plates and roll in contact with the bottom of the chute are provided.
[0020] Optionally, the two second inner observation plates and the two second outer observation plates slide towards each other from both sides of the protective plate. The bottom of the side walls of the two second inner observation plates that are close to each other and the bottom of the side walls of the two second outer observation plates that are close to each other are provided with operating notches. The operating notches are fan-shaped and the outer arc side faces away from the slot.
[0021] Optionally, the top of the support plates on both sides of the slot is provided with screw holes, the screw holes cover four sliding grooves, and the screw holes are internally threaded with adjusting bolts that cooperate with the second inner observation plate and the second outer observation plate.
[0022] The beneficial effects of this utility model are:
[0023] The observation port is equipped with a quartz glass plate and a dark-colored explosion-proof tempered glass plate, which can effectively resist the splashes of high-temperature molten metal and prevent heat radiation, while allowing the operator to see the operation. The operating port is equipped with two quartz glass plates and two dark-colored explosion-proof tempered glass plates. The quartz glass plates can withstand temperatures of 1100~1200 degrees Celsius for a long time. Sliding adjustment can effectively resist the splashes of high-temperature molten metal and prevent personnel burns. The dark-colored explosion-proof tempered glass plates (light-shielding glass plates) can reduce heat radiation damage and protect the health of personnel. The quartz glass plates and dark-colored explosion-proof tempered glass plates in the operating port have operating notches to facilitate the entry of working tools. The size of the operating notches can be adjusted by sliding the quartz glass plates and dark-colored explosion-proof tempered glass plates to fit the tools. The current position of the quartz glass plates and dark-colored explosion-proof tempered glass plates can be fixed by adjusting bolts. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a structural diagram of the present utility model.
[0026] Reference numerals: 1. Protective plate; 2. Support bracket; 3. Support plate; 4. First outer observation plate; 5. First inner observation plate; 6. Groove; 7. Screw hole; 8. Second inner observation plate; 9. Second outer observation plate; 10. Roller; 11. Operating notch. Detailed Implementation
[0027] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0028] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0030] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0031] like Figure 1 As shown, this utility model discloses a safety protection device for industrial silicon furnace tapping, including a slide rail arranged in an arc around the industrial silicon furnace, a sliding seat slidably mounted on the slide rail, and a protective plate 1 mounted on the sliding seat. The industrial silicon furnace is a rotary electric furnace, and the rotation trajectory of the furnace opening is located on the inner arc side of the slide rail and on the side of the protective plate 1. The operator can adjust the position of the protective plate 1 by sliding the sliding seat on the slide rail, so that the protective plate 1 blocks the outside of the furnace opening.
[0032] The protective plate 1 is provided with an observation port, and the protective plate 1 below the observation port is provided with an operating port. Both the observation port and the operating port are rectangular.
[0033] A support frame 2 is provided on the protective plate 1 at the edge of the observation port. The support frame 2 is set along the two sides and the bottom edge of the observation port, and the top side of the support frame 2 is the opening side.
[0034] Specifically, the support frame 2 includes a horizontally arranged bottom section, which is arranged along the bottom edge of the observation port and the top surface of the bottom section is not higher than the bottom edge of the observation port. The bottom section is connected to vertically arranged side sections at both ends. The side sections are arranged along the two sides of the observation port and the inner sidewalls of the two side sections that are close to each other do not exceed the corresponding side edge of the observation port. That is, the two side sections are symmetrically arranged and the distance between the two side sections is not less than the distance between the two sides of the observation port.
[0035] The inner wall of the support frame 2 is provided with an inner guide rail and an outer guide rail. Both the inner guide rail and the outer guide rail are opened along the inner wall of the support frame 2 (the side wall of the support frame 2 at the edge of the observation port). The inner guide rail and the outer guide rail pass through the top of both sides of the support frame 2. The inner guide rail is located on the side of the inner wall of the support frame 2 closer to the observation port.
[0036] A first inner observation plate 5 is slidably provided in the inner guide rail, and a first outer observation plate 4 is slidably provided in the outer guide rail. The first inner observation plate 5 and the first outer observation plate 4 are slid vertically downward along the inner and outer guide rails at the top opening of the side section of the support frame 2 to block the observation port. Since the top surface of the bottom section of the support frame 2 is not higher than the bottom edge of the observation port, and the inner sidewalls of the two side sections that are close to each other do not exceed the corresponding side edge of the observation port, the first inner observation plate 5 and the first outer observation plate 4 will cover the entire observation port.
[0037] Both the top edges of the first inner observation plate 5 and the first outer observation plate 4 are provided with enlarged ends that are easy for personnel to operate. The cross-section of the enlarged end is inverted triangular, and its cone part is in contact with the top edge of the first inner observation plate 5 or the first outer observation plate 4.
[0038] The protective plate 1 at the operating port is provided with a support plate 3. The support plate 3 is horizontally set and covers the entire operating port. Four sliding grooves are provided in the horizontal direction inside the support plate 3. The four sliding grooves are parallel to each other and equally spaced. The four sliding grooves pass through the two sides of the support plate 3 respectively.
[0039] The support plate 3 has a slot 6 that corresponds to the operation port. The length and width of the slot 6 are not less than the length and width of the operation port, so that the operation port can be completely inside the slot 6.
[0040] A second inner observation plate 8 is slidably installed in each of the two inner grooves near the operation port, and a second outer observation plate 9 is slidably installed in each of the two outer grooves away from the operation port.
[0041] The bottom of both the second inner observation plate 8 and the second outer observation plate 9 is provided with two support plates, and rollers 10 are rotatably mounted on the support plates. The rolling of the rollers 10 causes the second inner observation plate 8 and the second outer observation plate 9 to slide within the groove.
[0042] Each of the support plates 3 on both sides of the slot 6 has a screw hole 7 on its top. The screw hole 7 covers four sliding grooves. The screw hole 7 is threaded with an adjusting bolt (not shown in the figure) that mates with the second inner observation plate 8 and the second outer observation plate 9. Loosening the adjusting bolt allows the second inner observation plate 8 and the second outer observation plate 9 to slide in the sliding groove. Tightening the adjusting bolt fixes the second inner observation plate 8 and the second outer observation plate 9 in the sliding groove.
[0043] The two second inner observation plates 8 and the two second outer observation plates 9 slide towards each other from both sides. The bottom of the side walls of the two second inner observation plates 8 and the bottom of the side walls of the two second outer observation plates 9 are provided with operation notches 11. The operation notches 11 are fan-shaped and the outer arc side faces away from the slot 6.
[0044] The first inner observation plate 5 and the second inner observation plate 8 are made of quartz glass, while the first outer observation plate 4 and the second outer observation plate 9 are made of dark-colored explosion-proof tempered glass. The thickness of the quartz glass and the dark-colored explosion-proof tempered glass is 10-20mm. The quartz glass can withstand temperatures of 1100~1200 degrees Celsius for extended periods, effectively resisting splashes of molten metal and preventing burns. The dark-colored explosion-proof tempered glass reduces heat radiation damage while ensuring a clear view of the silicon outlet.
[0045] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the technical solutions of this utility model. Any technical solution that can be implemented based on the above embodiments without creative effort should be considered to fall within the scope of protection of this utility model patent.
Claims
1. A safety protection device for industrial silicon furnace tapping, characterized in that, include: The slide rails are arranged in an arc trajectory and surround the industrial silicon furnace; The slide block slides on the slide rail; The protective plate is mounted on the slide. The observation port is located on the protective panel; The operating port is located on the protective plate below the observation port; The industrial silicon furnace is a rotary electric furnace. The rotation trajectory of the furnace opening is located on the side of the protective plate on the inner arc side of the slide rail. A first inner observation plate covering the entire observation port is slidably provided on the protective plate at the observation port. A second inner observation plate covering the entire operation port is slidably provided on the protective plate at the operation port.
2. The safety device for industrial silicon tapping according to claim 1, characterized in that, A support frame is provided on the protective plate at the observation port, and the first inner observation plate is slidably mounted on the support frame.
3. The safety device for industrial silicon tapping according to claim 2, characterized in that, The support frame includes a bottom section and two side sections perpendicularly disposed at both ends of the bottom section. The observation port is located inside the support frame. The inner side wall of the support frame is provided with an inner guide rail, and the first inner observation plate is slidably disposed in the inner guide rail.
4. The safety device for silicon production according to claim 3, characterized in that, The inner wall of the support frame is also provided with an outer guide rail, which is located on the side of the inner guide rail away from the observation port, and a first outer observation plate is slidably provided in the outer guide rail.
5. The safety guard for industrial silicon tapping according to claim 4, characterized in that, The first inner observation plate and the first outer observation plate are respectively a quartz glass plate and a dark explosion-proof tempered glass plate, and both the top edges of the first inner observation plate and the first outer observation plate are provided with enlarged ends.
6. The safety guard for industrial silicon tapping according to claim 1, characterized in that, The protective plate at the operating port is provided with a support plate, which is horizontally set and covers the entire operating port. The support plate has a sliding groove running through it in the horizontal direction. The second inner observation plate is slidably disposed in the sliding groove. The support plate has a slot corresponding to the operating port, and the operating port is located inside the slot.
7. The safety guard for industrial silicon tapping according to claim 6, characterized in that, The support plate is provided with four sliding grooves. A second inner observation plate is slidably installed in each of the two inner sliding grooves, and a second outer observation plate is slidably installed in each of the two outer sliding grooves.
8. The safety guard for industrial silicon tapping according to claim 7, characterized in that, The second inner observation plate is a quartz glass plate, and the second outer observation plate is a dark-colored explosion-proof tempered glass plate. Both the second inner observation plate and the second outer observation plate are provided with support plates at their bottoms, and rollers that rotate on the support plates and roll in contact with the bottom of the slide groove are provided.
9. The safety guard for industrial silicon tapping according to claim 8, characterized in that, The two second inner observation plates and the two second outer observation plates slide towards each other from both sides of the protective plate. The bottom of the side walls of the two second inner observation plates that are close to each other and the bottom of the side walls of the two second outer observation plates that are close to each other are provided with operating notches. The operating notches are fan-shaped and the outer arc side faces away from the slot.
10. The safety guard for industrial silicon tapping according to claim 7, characterized in that, The top of the support plates on both sides of the slot is provided with screw holes, which cover four sliding grooves. The screw holes are internally threaded with adjusting bolts that cooperate with the second inner observation plate and the second outer observation plate.