Tail gas treatment device with waste heat recovery function
Patent Information
- Application Number
- CN202522632570.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-12-11
AI Technical Summary
[0004]然而,现有尾气处理装置仅聚焦于污染物的净化,未对处理后尾气携带的大量余热进行有效利用,处理后的高温尾气直接向外界排放,易造成能源的严重浪费,而车间生产作业中往往需要维持一定的环境温度,或对部分生产物料进行预热处理,这一过程需额外启用供暖设备、预热装置等,增加了车间的能源消耗与运行成本;因此,针对上述问题提出一种带余热回收功能的尾气处理装置
本实用新型提供一种带余热回收功能的尾气处理装置,解决了尾气处理后余热直接向外界排放的能源浪费问题,同时弥补了车间需额外消耗能源维持热量需求的不足,既实现了尾气余热的回收与二次利用,显著提升了生产系统的能源循环利用率,又减少了车间辅助供暖、物料预热设备的能耗投入。
Smart Images

Figure CN224731164U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of industrial waste gas treatment technology, specifically a tail gas treatment device with waste heat recovery function. Background Technology
[0002] Exhaust gas treatment devices are a type of environmental protection equipment used for purification. Their core function is to remove particulate matter from exhaust gas through physical, chemical, or biological means, so that exhaust gas emissions meet national or industry environmental protection standards.
[0003] The core working logic of the exhaust gas treatment device is to use a modular synergy of "pretreatment, core reaction, and posttreatment" to remove different types of pollutants in the exhaust gas through physical interception, catalytic conversion, chemical absorption or reduction, and finally achieve emission standards.
[0004] However, existing exhaust gas treatment devices only focus on purifying pollutants and do not effectively utilize the large amount of waste heat carried by the treated exhaust gas. The high-temperature exhaust gas after treatment is directly emitted to the outside, which easily leads to serious energy waste. In the workshop production operation, it is often necessary to maintain a certain ambient temperature or preheat some production materials. This process requires the use of additional heating equipment and preheating devices, which increases the energy consumption and operating costs of the workshop. Therefore, an exhaust gas treatment device with waste heat recovery function is proposed to address the above problems. Summary of the Invention
[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a tail gas treatment device with waste heat recovery function.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The exhaust gas treatment device with waste heat recovery function of this utility model includes a main body of equipment, an air inlet pipe installed at one end of the main body of equipment, and an air outlet pipe installed at the other end of the main body of equipment; two mounting rings are fixedly connected to the top of the air outlet pipe, a support cylinder is installed on the inner wall of the two mounting rings, a fixing frame is fixedly connected to the outer wall of the support cylinder, and an exhaust fan is installed in the middle of the fixing frame.
[0007] Preferably, the outer wall of the support cylinder is provided with a toothed groove, the support cylinder is rotatably connected to the two mounting rings, a fixing plate is fixedly connected to the top of the main body of the equipment, the fixing plate is set near the toothed groove, a limit groove is provided at the top of the toothed groove, a mounting block is fixedly connected to the top of the main body of the equipment, a telescopic rod is installed inside the mounting block, a toothed rail is fixedly connected to the output end of the telescopic rod, the toothed rail is slidably connected to the limit groove, and the side wall of the toothed rail is engaged with the toothed groove.
[0008] Preferably, the outer wall of the support cylinder is fixedly connected to two frames, and the inner wall of the frame is provided with a first connecting plate. The first connecting plate has a U-shaped structure, and a support member is fixedly connected to the end of the first connecting plate. Scrapers are provided on both sides of the support member, and the scrapers are in contact with the inner wall of the air outlet pipe.
[0009] Preferably, a connecting column is fixedly connected to the bottom of the support member, and a storage box is fixedly connected to the bottom of the connecting column.
[0010] Preferably, a second connecting plate is fixed to the outer wall of the fixing frame, and a temperature sensor is fixed to the middle of the second connecting plate. The temperature sensor is located at the top of the air outlet pipe. A control module is installed on the top of the main body of the equipment. The exhaust fan and the telescopic rod are both electrically connected to the control module, and the temperature sensor is electrically connected to the control module.
[0011] Preferably, a reinforcing frame is fixedly connected to the outer wall of the main body of the equipment, and the top of the reinforcing frame is fixedly connected to the end of the gear rail.
[0012] The beneficial effects of this utility model are: This utility model provides a tail gas treatment device with waste heat recovery function, which solves the energy waste problem of directly releasing the waste heat of tail gas to the outside after treatment. At the same time, it makes up for the lack of additional energy required by the workshop to maintain the heat demand. It not only realizes the recovery and secondary utilization of tail gas waste heat, but also significantly improves the energy recycling rate of the production system, and reduces the energy consumption investment of workshop auxiliary heating and material preheating equipment.
[0013] This utility model provides a tail gas treatment device with waste heat recovery function, which solves the problem of a single waste heat delivery area, enables the exhaust fan to frequently adjust its angle, and delivers hot air evenly to the workshop, thus expanding the coverage of waste heat utilization. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.
[0015] In the attached diagram: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the support cylinder structure in this utility model; Figure 3 for Figure 2 Enlarged view of point A; Figure 4 This is a schematic diagram of the frame structure in this utility model.
[0016] Legend: 1. Main body of equipment; 11. Inlet pipe; 12. Outlet pipe; 13. Mounting ring; 14. Support cylinder; 15. Fixing frame; 16. Exhaust fan; 2. Gear groove; 21. Fixing plate; 22. Limiting groove; 23. Mounting block; 24. Telescopic rod; 25. Gear rail; 3. Frame; 31. First connecting plate; 32. Support component; 33. Scraper; 4. Connecting column; 41. Storage box; 5. Second connecting plate; 51. Temperature sensor; 6. Reinforcing frame. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0018] Specific implementation examples are given below.
[0019] like Figure 1-4 As shown, a waste gas treatment device with waste heat recovery function includes a main body 1. An inlet pipe 11 is installed at one end of the main body 1, and an outlet pipe 12 is installed at the other end. Two mounting rings 13 are fixedly connected to the top of the outlet pipe 12. A support cylinder 14 is installed on the inner wall of the two mounting rings 13, and a fixing frame 15 is fixedly connected to the outer wall of the support cylinder 14. An exhaust fan 16 is installed in the middle of the fixing frame 15. During operation, the main body 1 is the core carrier for waste gas treatment. The inlet pipe 11 at its end serves as the input channel for the waste gas to be treated. The waste gas first enters the main body 1 through the inlet pipe 11, where it undergoes basic treatment processes. The treated exhaust gas still carries a large amount of residual heat and is discharged outward from the exhaust pipe 12 installed at the other end of the main body 1. The exhaust fan 16 in the middle of the fixed frame 15 is started. The exhaust fan 16 rotates and absorbs the flue gas at the top of the exhaust pipe 12. Using the guiding effect of the fan blades, this flue gas carrying residual heat is directed to the area in the workshop that needs heat replenishment. This step solves the problem of energy waste caused by the direct discharge of residual heat after exhaust gas treatment to the outside world. At the same time, it makes up for the lack of additional energy required by the workshop to maintain the heat demand. It not only realizes the recovery and secondary utilization of exhaust gas residual heat, but also significantly improves the energy recycling rate of the production system and reduces the energy consumption investment of auxiliary heating and material preheating equipment in the workshop.
[0020] like Figure 1-4As shown, the outer wall of the support cylinder 14 has a toothed groove 2. The support cylinder 14 is rotatably connected to two mounting rings 13. A fixing plate 21 is fixedly connected to the top of the equipment body 1. The fixing plate 21 is located near the toothed groove 2. A limiting groove 22 is formed at the top of the toothed groove 2. An mounting block 23 is fixedly connected to the top of the equipment body 1. A telescopic rod 24 is installed inside the mounting block 23. A toothed rail 25 is fixedly connected to the output end of the telescopic rod 24. The toothed rail 25 is slidably connected to the limiting groove 22. The side wall of the toothed rail 25 is engaged with the toothed groove 2. When in operation, the telescopic rod 24 reciprocates, causing the toothed rail 25 at its output end to slide along the limiting groove 22 on the outer wall of the support cylinder 14. Since the toothed rail 25 meshes with the toothed groove 2 on the outer wall of the support cylinder 14, the support cylinder 14 will rotate within the two mounting rings 13 at the top of the exhaust pipe 12 as the toothed rail 25 moves, thereby driving the exhaust fan 16 on the fixed frame 15 to adjust its rotation angle. This step solves the problem of a single waste heat delivery area, enabling the exhaust fan 16 to frequently adjust its angle and evenly deliver hot air into the workshop, thus improving the coverage of waste heat utilization.
[0021] like Figure 1-4 As shown, two frames 3 are fixed to the outer wall of the support cylinder 14. A first connecting plate 31 is inserted into the inner wall of the frame 3. The first connecting plate 31 has a U-shaped structure. A support member 32 is fixed to the end of the first connecting plate 31. Scrapers 33 are provided on both sides of the support member 32. The scrapers 33 are in contact with the inner wall of the exhaust pipe 12. During operation, when the support cylinder 14 rotates, the two frames 3 fixed to its outer wall rotate synchronously. The first connecting plate 31 inside the frame 3 drives the support member 32 to rotate. The scrapers 33 on both sides of the support member 32 contact the inner wall of the exhaust pipe 12 and scrape away impurities on the inner wall of the exhaust pipe 12 as the support member 32 rotates. This step solves the problem of impurities accumulating on the inner wall of the exhaust pipe 12 affecting the exhaust gas emission efficiency. By scraping away impurities in real time by the scrapers 33, the unobstructed flow of the exhaust pipe 12 is ensured.
[0022] like Figure 1-4 As shown, a connecting column 4 is fixedly connected to the bottom of the support member 32, and a storage box 41 is fixedly connected to the bottom of the connecting column 4. During operation, when the impurities scraped off by the scraper 33 fall, the storage box 41 below the connecting column 4 at the bottom of the support member 32 will catch the impurities. Subsequently, the first connecting plate 31 inside the frame 3 can be removed to clean the impurities in the storage box 41. This step solves the problem of scraped impurities scattering and polluting the equipment or workshop, realizes the centralized collection of impurities, and facilitates the unified treatment of impurities in the future.
[0023] like Figure 1-4As shown, a second connecting plate 5 is fixedly connected to the outer wall of the fixed frame 15, and a temperature sensor 51 is fixedly connected to the middle of the second connecting plate 5. The temperature sensor 51 is located at the top of the exhaust pipe 12. A control module is installed on the top of the main body 1 of the equipment. The exhaust fan 16 and the telescopic rod 24 are both electrically connected to the control module. The temperature sensor 51 is electrically connected to the control module. During operation, the temperature sensor 51 on the second connecting plate 5 on the outer wall of the fixed frame 15 senses the temperature of the exhaust gas and transmits the temperature signal to the control module on the top of the main body 1 of the equipment. When the temperature reaches the set value, the control module automatically starts the telescopic rod 24 and the exhaust fan 16. This step solves the problem that the waste heat recovery system cannot intelligently start and stop according to the flue gas temperature, realizes the automated control of the system, reduces unnecessary energy consumption, and improves the intelligence level of the equipment.
[0024] like Figure 1-4 As shown, a reinforcing frame 6 is fixedly connected to the outer wall of the main body 1 of the equipment. The top of the reinforcing frame 6 is fixedly connected to the end of the toothed rail 25. During operation, the top of the reinforcing frame 6 fixedly connected to the outer wall of the main body 1 is fixedly connected to the end of the toothed rail 25, providing support for the extended part of the toothed rail 25. This step solves the problem that the extended part of the toothed rail 25 is prone to deformation due to uneven force, ensuring the structural stability of the toothed rail 25 and avoiding its deformation from affecting the meshing transmission with the tooth groove 2.
[0025] Working principle: The main body 1 of the equipment is the core carrier for exhaust gas treatment. The inlet pipe 11 installed at its end is the input channel for the exhaust gas to be treated. The exhaust gas first enters the main body 1 through the inlet pipe 11 and completes the basic treatment process inside the main body 1. The treated exhaust gas still carries a lot of residual heat and is discharged outward from the outlet pipe 12 installed at the other end of the main body 1. The exhaust fan 16 in the middle of the fixed frame 15 is started. The exhaust fan 16 rotates and absorbs the flue gas at the top of the outlet pipe 12. Using the guiding effect of the fan blades, this flue gas carrying residual heat is directionally transported to the area in the workshop that needs heat replenishment. The telescopic rod 24 reciprocates, driving the toothed rail 25 at its output end to slide along the limiting groove 22 on the outer wall of the support cylinder 14. Since the toothed rail 25 meshes with the toothed groove 2 on the outer wall of the support cylinder 14, the support cylinder 14 will rotate in the two mounting rings 13 at the top of the outlet pipe 12 with the movement of the toothed rail 25, thereby driving the exhaust fan 16 on the fixed frame 15. 6. Adjust the rotation angle. When the support cylinder 14 rotates, the two frames 3 fixed to its outer wall rotate synchronously. The first connecting plate 31 inside the frame 3 drives the support member 32 to rotate. The scrapers 33 on both sides of the support member 32 contact the inner wall of the exhaust pipe 12. As the support member 32 rotates, it scrapes away the impurities on the inner wall of the exhaust pipe 12. When the impurities scraped by the scraper 33 fall, the collection box 41 below the bottom connecting column 4 of the support member 32 will catch the impurities. Afterwards, the first connecting plate 31 inside the frame 3 can be removed to clean the impurities in the collection box 41. The temperature sensor 51 on the second connecting plate 5 on the outer wall of the fixed frame 15 senses the temperature of the exhaust gas and transmits the temperature signal to the control module on the top of the main body 1. When the temperature reaches the set value, the control module automatically starts the telescopic rod 24 and the exhaust fan 16. The top of the reinforcing frame 6 fixed to the outer wall of the main body 1 is fixedly connected to the end of the toothed rail 25 to provide support for the part of the toothed rail 25 extending outward.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A tail gas treatment device with waste heat recovery function, comprising a main body (1), an inlet pipe (11) installed at one end of the main body (1), and an outlet pipe (12) installed at the other end of the main body (1); characterized in that: The top of the air outlet pipe (12) is fixed with two mounting rings (13), and a support cylinder (14) is installed on the inner wall of the two mounting rings (13). A fixing frame (15) is fixed on the outer wall of the support cylinder (14), and an exhaust fan (16) is installed in the middle of the fixing frame (15).
2. The exhaust gas treatment device with waste heat recovery function according to claim 1, characterized in that: The outer wall of the support cylinder (14) is provided with a toothed groove (2). The support cylinder (14) is rotatably connected to two mounting rings (13). A fixing plate (21) is fixedly connected to the top of the main body of the equipment (1). The fixing plate (21) is set on the side close to the toothed groove (2). A limiting groove (22) is opened on the top of the toothed groove (2). An mounting block (23) is fixedly connected to the top of the main body of the equipment (1). A telescopic rod (24) is installed inside the mounting block (23). A toothed rail (25) is fixedly connected to the output end of the telescopic rod (24). The toothed rail (25) is slidably connected to the limiting groove (22). The side wall of the toothed rail (25) is meshed with the toothed groove (2).
3. The exhaust gas treatment device with waste heat recovery function according to claim 1, characterized in that: Two frames (3) are fixed to the outer wall of the support cylinder (14). A first connecting plate (31) is inserted into the inner wall of the frame (3). The first connecting plate (31) has a U-shaped structure. A support member (32) is fixed to the end of the first connecting plate (31). Scrapers (33) are provided on both sides of the support member (32). The scrapers (33) are in contact with the inner wall of the air outlet pipe (12).
4. The exhaust gas treatment device with waste heat recovery function according to claim 3, characterized in that: The bottom of the support member (32) is fixedly connected to a connecting column (4), and the bottom of the connecting column (4) is fixedly connected to a storage box (41).
5. The exhaust gas treatment device with waste heat recovery function according to claim 2, characterized in that: The outer wall of the fixed frame (15) is fixed with a second connecting plate (5), and a temperature sensor (51) is fixed in the middle of the second connecting plate (5). The temperature sensor (51) is located at the top of the air outlet pipe (12). A control module is installed on the top of the main body of the equipment (1). The exhaust fan (16) and the telescopic rod (24) are both electrically connected to the control module. The temperature sensor (51) is electrically connected to the control module.
6. The exhaust gas treatment device with waste heat recovery function according to claim 2, characterized in that: The main body (1) of the equipment is fixedly connected to a reinforcing frame (6), and the top of the reinforcing frame (6) is fixedly connected to the end of the toothed rail (25).