An apparatus for inspecting a porous workpiece
Patent Information
- Application Number
- CN202522033673.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0004]鉴于上述现有难以灵活调整检测部件的位置,无法便捷覆盖工件的各个待检测区域,易出现检测盲区,需频繁挪动工件或调整整体装置,可能因多次移位导致检测基准偏差,影响检测精度的问题,提出了本实用新型
1、通过设置的第一检测结构,通过底座底端滑块与导轨的滑动配合,可带动打标检测组件沿导轨灵活移动,轻松实现对工件任意位置的检测,有效覆盖工件多区域检测需求,避免检测盲区,保障检测精度,结构灵活与稳定,能高效完成工件多孔相关参数检测;
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Figure CN224731225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection technology for porous workpieces, and in particular to a detection device for porous workpieces. Background Technology
[0002] Porous workpieces are widely used in machinery manufacturing, filter elements, mold manufacturing and precision parts processing. The size of the holes, the distribution of the holes and the quality of the hole walls directly affect the overall performance and service life of the workpiece. During processing and subsequent applications, it is necessary to inspect the porous workpieces to confirm whether the size, distribution and permeability of the holes meet the design requirements, so as to ensure assembly accuracy and functional stability.
[0003] In existing technologies, it is difficult to flexibly adjust the position of the detection components, and it is not convenient to cover all areas of the workpiece to be detected. Detection blind spots are prone to occur, requiring frequent movement of the workpiece or adjustment of the overall device. Multiple displacements may cause deviations in the detection reference, affecting the detection accuracy. Utility Model Content
[0004] In view of the above-mentioned problems that existing methods are difficult to flexibly adjust the position of the detection components, cannot conveniently cover all areas to be detected on the workpiece, are prone to detection blind spots, require frequent workpiece movement or adjustment of the overall device, and may cause deviation of the detection reference due to multiple displacements, thus affecting the detection accuracy, this utility model is proposed.
[0005] To solve the above technical problems, this utility model provides the following technical solution: a detection device for porous workpieces, comprising a fixed frame, a first detection structure, a fixed structure, a second detection structure, and a position detection device. Rollers are installed at the four corners of the bottom end of the fixed frame, and a mounting base is fixedly installed at the top end of the fixed frame. A workpiece seat is fixedly installed at the middle of the top end of the mounting base. The first detection structure includes a guide rail and a base. The base is slidably connected to the guide rail via a slider. A first mounting seat is fixedly installed at the top end of the base. A first rotating plate is rotatably installed in the first mounting seat via a first pin. A first fixing bolt is installed on one side of the first mounting seat, and the first fixing bolt limits and fixes the first rotating plate. A mounting block is fixedly installed at the end of the first rotating plate away from the first mounting seat, and a marking detection component is fixedly installed on the mounting block.
[0006] As a preferred embodiment of the detection device for multi-hole workpieces described in this utility model, the fixing structure includes a first support base and nuts. The first support base is fixedly installed on the top of the mounting base plate. A bolt is installed on one side of the first support base. A pressure head is rotatably installed on the bottom end of the bolt. The number of nuts is set to two, and the nuts are threaded onto the bolts.
[0007] In a preferred embodiment of the detection device for porous workpieces described in this utility model, the second detection structure includes a second support base, which is fixedly installed on the top of the mounting base plate. A second mounting base is fixedly installed on the top of the second support base, and a second rotating plate is rotatably installed inside the second mounting base via a second pin.
[0008] In a preferred embodiment of the detection device for porous workpieces described in this utility model, a second fixing bolt is installed on one side of the second mounting base, the second fixing bolt limits and fixes the second rotating plate, and a detection plate is fixedly installed on the end of the second rotating plate away from the second mounting base.
[0009] As a preferred embodiment of the detection device for multi-hole workpieces described in this utility model, the position detection includes a third support base, which is fixedly installed on the top of the mounting base plate. A fixing block is fixedly installed on the top of the third support base, and a hole marking pin assembly is installed on the side of the fixing block near the workpiece seat.
[0010] In a preferred embodiment of the detection device for multi-hole workpieces described in this utility model, the guide rails are configured as a pair and fixedly installed on the top of the mounting base plate, the guide rails are disposed on one side of the workpiece seat, the slider is fixedly installed on the bottom of the base, and the slider is on the guide rails.
[0011] The beneficial effects of this utility model are: 1. Through the first detection structure, the marking detection component can be moved flexibly along the guide rail by the sliding cooperation between the bottom slider of the base and the guide rail, which can easily realize the detection of any position of the workpiece, effectively cover the detection needs of multiple areas of the workpiece, avoid detection blind spots, ensure detection accuracy, and the structure is flexible and stable, which can efficiently complete the detection of multi-hole related parameters of the workpiece. 2. When the detection plate is in a stable position against the edge of the workpiece width, the width can be directly judged by observing the gap between the plates. The operation is simple and the detection is intuitive. The method of inserting the scribing pin into the hole of the workpiece can not only make a preliminary judgment on the hole position fit by the smoothness of insertion, but also clearly observe the deviation between the actual position of the hole and the design datum by the scribing mark, so as to achieve accurate detection of the hole position accuracy. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the first detection structure of this utility model; Figure 3 This is a schematic diagram of the fixing structure of this utility model; Figure 4 This is a schematic diagram of the second detection structure of this utility model; Figure 5 This is a schematic diagram of the positional accuracy detection of this utility model.
[0013] Explanation of reference numerals in the attached figures: 1. Fixing frame; 2. Roller; 3. Mounting base plate; 4. First detection structure; 41. Guide rail; 42. Base; 43. Slider; 44. First mounting seat; 45. First pin; 46. First rotating plate; 47. First fixing bolt; 48. Mounting block; 49. Marking and detection assembly; 5. Workpiece seat; 6. Fixing structure; 61. First support seat; 62. Bolt; 63. Nut; 64. Indenter; 7. Second detection structure; 71. Second support seat; 72. Second mounting seat; 73. Second rotating plate; 74. Second pin; 75. Second fixing bolt; 76. Detection plate; 8. Position detection; 81. Third support seat; 82. Fixing block; 83. Hole marking pin assembly. Detailed Implementation
[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0015] Example 1
[0016] Refer to attached figure Figure 1 - Appendix Figure 3 This is the first embodiment of the present invention, which provides a detection device for a multi-hole workpiece, including a fixed frame 1, a first detection structure 4, a fixed structure 6, a second detection structure 7 and a position detection 8. Rollers 2 are installed at the four corners of the bottom end of the fixed frame 1, and a mounting base plate 3 is fixedly installed at the top end of the fixed frame 1. A workpiece seat 5 is fixedly installed at the middle position of the top end of the mounting base plate 3, and the workpiece is placed on the workpiece seat 5.
[0017] The fixing structure 6 includes a first support base 61 and nuts 63. The first support base 61 is fixedly installed on the top of the mounting base plate 3 and on both sides of the workpiece seat 5. A bolt 62 is installed on one side of the first support base 61. A pressure head 64 is rotatably installed on the bottom end of the bolt 62. The number of nuts 63 is set to two. The nuts 63 are threaded on the bolt 62. The bolt 62 and the first support base 61 are fixed by the nuts 63. The edge of the workpiece is fixed by the pressure head 64.
[0018] The first detection structure 4 includes a guide rail 41 and a base 42. The guide rail 41 is a pair and is fixedly installed on the top of the mounting base plate 3. The guide rail 41 is located on one side of the workpiece seat 5. The bottom end of the base 42 is fixedly installed with a slider 43. The slider 43 is on the guide rail 41 and the slider 43 and the guide rail 41 are slidably connected. The top end of the base 42 is fixedly installed with a first mounting seat 44. The first rotating plate 46 is rotatably installed in the first mounting seat 44 through a first pin 45. A first fixing bolt 47 is installed on one side of the first mounting seat 44. The first fixing bolt 47 limits and fixes the first rotating plate 46. The end of the first rotating plate 46 away from the first mounting seat 44 is fixedly installed with a mounting block 48. A marking detection component 49 is fixedly installed on the mounting block 48. The marking detection component 49 is the prior art.
[0019] During use, first push the fixed frame 1 to move the device to a suitable work position, place the multi-hole workpiece to be tested on the workpiece seat 5, adjust the height of the pressure head 64 by the bolt 62 on the first support seat 61 so that the pressure head 64 presses the edge of the workpiece, and then tighten the two nuts 63 to fix the bolt 62 to the first support seat 61 to achieve stable positioning of the workpiece.
[0020] Move the marking and detection component 49 on the mounting block 48 to the workpiece inspection area, rotate the first rotating plate 46 to move the marking and detection component 49 above the workpiece, tighten the first fixing bolt 47 to fix the first rotating plate 46, complete the detection of the workpiece's multi-hole related parameters through the marking and detection component 49, push the base 42, and slide along the guide rail 41 through the bottom slider 43, so that the marking and detection component 49 can detect any position of the workpiece.
[0021] Example 2
[0022] Refer to attached figure Figure 4 and attached Figure 5 This is the second embodiment of the present invention, which differs from the first embodiment in that: The second detection structure 7 includes a second support base 71, which is fixedly installed on the top of the mounting base plate 3 and at one end of the guide rail 41. A second mounting base 72 is fixedly installed on the top of the second support base 71. A second rotating plate 73 is rotatably installed inside the second mounting base 72 via a second pin 74. A second fixing bolt 75 is installed on one side of the second mounting base 72, which limits and fixes the second rotating plate 73. A detection plate 76 is fixedly installed at the end of the second rotating plate 73 away from the second mounting base 72. The detection plate 76 detects the width of the workpiece.
[0023] The position detection 8 includes a third support base 81, which is fixedly installed on the top of the mounting base plate 3. A fixing block 82 is fixedly installed on the top of the third support base 81. A hole marking pin assembly 83 is installed on the side of the fixing block 82 near the workpiece seat 5. The hole marking pin assembly 83 is existing technology.
[0024] During use, after the workpiece is securely fixed to the workpiece seat 5 by the fixing structure 6, loosen the second fixing bolt 75 on one side of the second mounting seat 72, rotate the second rotating plate 73 around the second pin 74, and drive the detection plate 76 at its end to adjust to a position that matches the width direction of the workpiece, so that the detection plate 76 fits against the two sides of the width direction of the workpiece. Observe the fit gap between the detection plate 76 and the workpiece to determine whether the width of the workpiece meets the standard. After confirmation, tighten the second fixing bolt 75 to fix the second rotating plate 73.
[0025] Align the hole marking pin assembly 83 with the hole to be inspected on the workpiece, insert the marking pin into the hole. If the marking pin can be inserted smoothly and fits tightly against the hole wall, the deviation between the actual position of the hole and the design datum can be observed through the marking pin. If it is within the allowable range, the hole position of the workpiece is deemed to be qualified. Otherwise, it is deemed unqualified. This completes the accurate detection of the workpiece width and hole position.
[0026] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A detection device for a multi-hole workpiece, comprising a fixed frame (1), a first detection structure (4), a fixed structure (6), a second detection structure (7), and a position detection device (8), wherein rollers (2) are installed at the four corners of the bottom end of the fixed frame (1), a mounting base plate (3) is fixedly installed at the top end of the fixed frame (1), and a workpiece seat (5) is fixedly installed at the middle position of the top end of the mounting base plate (3), characterized in that: The first detection structure (4) includes a guide rail (41) and a base (42). The base (42) is slidably connected to the guide rail (41) via a slider (43). A first mounting seat (44) is fixedly installed at the top of the base (42). A first rotating plate (46) is rotatably installed inside the first mounting seat (44) via a first pin (45). A first fixing bolt (47) is installed on one side of the first mounting seat (44). The first fixing bolt (47) limits and fixes the first rotating plate (46). An mounting block (48) is fixedly installed at the end of the first rotating plate (46) away from the first mounting seat (44). A marking detection component (49) is fixedly installed on the mounting block (48).
2. The detection device for porous workpieces according to claim 1, characterized in that: The fixing structure (6) includes a first support base (61) and a nut (63). The first support base (61) is fixedly installed on the top of the mounting base plate (3). A bolt (62) is installed on one side of the first support base (61). A pressure head (64) is rotatably installed on the bottom end of the bolt (62). The number of nuts (63) is set to two. The nuts (63) are threaded on the bolt (62).
3. The detection device for porous workpieces according to claim 1, characterized in that: The second detection structure (7) includes a second support base (71), which is fixedly installed on the top of the mounting base plate (3). A second mounting base (72) is fixedly installed on the top of the second support base (71). A second rotating plate (73) is rotatably installed inside the second mounting base (72) via a second pin (74).
4. The detection device for porous workpieces according to claim 3, characterized in that: A second fixing bolt (75) is installed on one side of the second mounting base (72). The second fixing bolt (75) limits and fixes the second rotating plate (73). A detection plate (76) is fixedly installed at the end of the second rotating plate (73) away from the second mounting base (72).
5. The detection device for porous workpieces according to claim 1, characterized in that: The position detection (8) includes a third support (81), which is fixedly installed on the top of the mounting base (3). A fixing block (82) is fixedly installed on the top of the third support (81), and a hole marking pin assembly (83) is installed on the side of the fixing block (82) near the workpiece seat (5).
6. The detection device for porous workpieces according to claim 1, characterized in that: The guide rails (41) are configured as a pair and fixedly installed on the top of the mounting base plate (3). The guide rails (41) are set on one side of the workpiece seat (5). The slider (43) is fixedly installed on the bottom of the base (42) and the slider (43) is on the guide rails (41).