A cleaning equipment diameter measuring inspection system

Abstract

The utility model discloses a kind of cleaning equipment diameter measuring inspection systems, including case, wire feeding module, cleaning module, diameter measuring module and wire collecting module, wire feeding module and wire collecting module are respectively located at the both ends of cleaning module, diameter measuring module is located between cleaning module and wire collecting module, diameter measuring module includes transverse moving module, longitudinal moving module and diameter measuring instrument, longitudinal moving module is connected with transverse moving module, diameter measuring instrument is connected with longitudinal moving module, transverse moving module and longitudinal moving module can drive diameter measuring instrument to and fro in multiple cleaning production lines.The utility model cleaning equipment diameter measuring inspection system, by transverse moving module and longitudinal moving module drive diameter measuring instrument to move along transverse and longitudinal, to realize that one diameter measuring instrument can carry out sampling inspection monitoring to the wire diameter of the wire line cleaned by multiple cleaning production lines, to make the monitoring design of wire diameter reasonable, and can effectively reduce the overall cost of cleaning equipment, be favorable to the market sales of cleaning equipment.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a diameter measurement and inspection system for cleaning equipment. Background Technology

[0002] During the winding process of the finished product, the graphite emulsion applied during the previous drawing process needs to be completely removed to reveal the metallic color of the diamond busbar itself. It is also required to control the wire diameter of the diamond busbar to be uniform and meet the factory standard. Therefore, cleaning equipment is used to clean the diamond busbar, and the wire diameter of the diamond busbar is monitored in real time by a diameter measuring instrument during the cleaning process.

[0003] In the prior art, in order to improve the cleaning efficiency of diamond busbars, multiple cleaning production lines are set up on a single cleaning equipment, and a diameter measuring instrument is installed on each cleaning production line to monitor the diameter of the diamond busbars cleaned on the corresponding cleaning production line, as in the applicant's Chinese patent application: 2025206904357. However, since the diameter measuring instrument is a high-precision instrument, its price is high, which leads to a high overall cost of the cleaning equipment, which is not conducive to market sales. In view of this, the applicant has made further improvements to the cleaning equipment. Utility Model Content

[0004] The purpose of this invention is to provide a reasonably designed and cost-effective diameter measurement and inspection system for cleaning equipment.

[0005] To solve the above technical problems, the present invention can be implemented using the following technical solutions: A diameter measurement and inspection system for a cleaning equipment includes a chassis and a feeding module, a cleaning module, a diameter measurement module, and a take-up module located on the top of the chassis. The feeding module and the take-up module are located at opposite ends of the cleaning module, and the diameter measurement module is located between the cleaning module and the take-up module. The feeding module, cleaning module, and take-up module together form a cleaning production line, and there are at least two cleaning production lines arranged side by side. The diameter measurement module includes a lateral movement module, a longitudinal movement module, and a diameter measuring instrument. The lateral movement module is located in the chassis, the longitudinal movement module is connected to the lateral movement module, and the diameter measuring instrument is connected to the longitudinal movement module. The lateral movement module and the longitudinal movement module drive the diameter measuring instrument to move back and forth between multiple cleaning production lines to measure the diameter of the yarn cleaned by the multiple cleaning production lines.

[0006] In one embodiment, the longitudinal movement module is provided with a movable plate, and a rotating seat is provided on the movable plate. The diameter measuring instrument is rotatably connected to the rotating seat via a rotating shaft.

[0007] In one embodiment, the yarn feeding module includes a yarn feeding frame, a yarn feeding motor, and a yarn feeding wheel. The yarn feeding motor and the yarn feeding wheel are respectively mounted on the yarn feeding frame, and the yarn feeding motor is connected to the yarn feeding wheel. The yarn feeding motor can drive the yarn feeding wheel to rotate in order to feed the yarn.

[0008] In one embodiment, the cleaning module includes an electrolysis unit, a washing unit, and a baking unit arranged sequentially along the cleaning direction of the yarn. The electrolysis unit works in conjunction with a diameter measuring instrument, which is used to monitor the diameter of the yarn in real time and feed the monitoring information back to the control system. The control system then controls and adjusts the current of the electrolysis unit based on the monitoring information.

[0009] In one embodiment, the electrolysis unit includes an electrolysis tank and an electrolysis stand disposed inside the electrolysis tank. An electrolysis conveying tank is disposed on the top of the electrolysis stand. Electrolyte is injected into the electrolysis conveying tank, and two sets of electrode plates are disposed inside the electrolysis conveying tank, with the two sets of electrode plates located on both sides of the electrolysis conveying tank.

[0010] In one embodiment, the washing unit includes a washing tank, an ultrasonic washing tank, and a water trough. The ultrasonic washing tank and the water trough are respectively installed in the washing tank, and the ultrasonic washing tank is located in front of the water trough along the washing direction. Washing liquid is injected into the ultrasonic washing tank and the water trough respectively.

[0011] In one embodiment, the baking unit includes a baking oven and a heating plate disposed inside the baking oven, and the baking oven also has a coverable oven lid.

[0012] In one embodiment, the take-up module includes a fixed base, a movable base, a take-up motor, and a take-up wheel. The fixed base is equipped with a movable motor and a lead screw, and the movable base is connected to the lead screw. The take-up motor and the take-up wheel are respectively mounted on the movable base, and the take-up wheel is connected to the take-up motor. The take-up motor can drive the take-up wheel to rotate in order to take up the yarn.

[0013] In one embodiment, a tension adjustment module is provided between the yarn feeding module and the cleaning module. The tension adjustment module includes a tension bracket, a tension guide wheel, a tension mounting seat, a tension swing arm, and a tension wheel. The tension guide wheel and the tension mounting seat are respectively mounted on the tension bracket. The middle part of the tension swing arm is rotatably connected to the tension mounting seat, and the tension wheel is located at one end of the tension swing arm.

[0014] In one embodiment, the diameter measuring instrument is a laser diameter measuring instrument. Beneficial effects

[0015] This utility model relates to a diameter measurement and inspection system for cleaning equipment. A diameter measurement module is positioned between the cleaning module and the take-up module. A lateral movement module and a longitudinal movement module drive the diameter measuring instrument to move laterally and longitudinally, allowing it to travel between multiple cleaning production lines to inspect the cleaned yarns. This enables a single diameter measuring instrument to perform random sampling and monitoring of the yarn diameters cleaned on multiple production lines. This design makes the diameter monitoring system more efficient and effectively reduces the overall cost of the cleaning equipment, thus benefiting its market sales. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the diameter measurement and inspection system for the cleaning equipment of this utility model; Figure 2 This is a schematic diagram of the diameter measuring module of the diameter measuring inspection system for cleaning equipment of this utility model; Figure 3 This is a schematic diagram of the wire feeding module of the diameter measurement and inspection system of the cleaning equipment of this utility model; Figure 4 This is a schematic diagram of the electrolysis unit of the diameter measurement and inspection system of the cleaning equipment of this utility model; Figure 5 This is a schematic diagram of the washing unit of the diameter measurement and inspection system of the cleaning equipment of this utility model; Figure 6 This is a schematic diagram of the baking unit of the diameter measurement and inspection system of the cleaning equipment of this utility model; Figure 7 This is a schematic diagram of the wire take-up module of the diameter measurement and inspection system of the cleaning equipment of this utility model; Figure 8 This is a schematic diagram of the tension adjustment module of the diameter measurement and inspection system of the cleaning equipment of this utility model.

[0017] As shown in the attached diagram: 100. Chassis; 200. Wire feeding module; 210. Wire feeding frame; 220. Wire feeding motor; 230. Wire feeding wheel; 300. Cleaning module; 310. Electrolysis unit; 311. Electrolysis box; 312. Electrolysis base; 313. Electrolysis conveying tank; 314. Electrode plate; 320. Washing unit; 321. Washing tank; 322. Ultrasonic washing tank; 323. Water tank; 330. Baking unit; 331. Baking oven; 332. Heating plate; 333. Oven cover; 400. Diameter measuring module; 410. Lateral movement module; 420. Longitudinal movement module; 421. Movable plate; 422. Rotary base; 430. Diameter measuring instrument; 500. Take-up unit; 510. Fixed base; 520. Moving base; 530. Take-up motor; 540. Take-up wheel; 550. Moving motor; 560. Lead screw; 600. Tension adjustment module; 610. Tension bracket; 620. Tension guide wheel; 630. Tension mounting base; 640. Tension swing arm; 650. Tension wheel. Detailed Implementation

[0018] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0019] It should be noted that when an element is said to be "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is said to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. Conversely, when an element is said to be "directly on" another element, there is no intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] Please see Figure 1 and Figure 2A diameter measurement and inspection system for a cleaning equipment includes a chassis 100 and a yarn feeding module 200, a cleaning module 300, a diameter measuring module 400, and a yarn take-up module 500 disposed on the top of the chassis 100. The yarn feeding module 200 and the yarn take-up module 500 are located at opposite ends of the cleaning module 300, and the diameter measuring module 400 is located between the cleaning module 300 and the yarn take-up module 500. The yarn feeding module 200, the cleaning module 300, and the yarn take-up module 500 together form a cleaning production line, which has at least Two diameter measuring modules are provided and arranged side by side. The diameter measuring module 400 includes a transverse movement module 410, a longitudinal movement module 420, and a diameter measuring instrument 430. The transverse movement module 410 is located in the chassis 100. The longitudinal movement module 420 is connected to the transverse movement module 410, and the diameter measuring instrument 430 is connected to the longitudinal movement module 420. The transverse movement module 410 and the longitudinal movement module 420 drive the diameter measuring instrument 430 to move back and forth between multiple cleaning production lines to measure the diameter of the yarns cleaned by the multiple cleaning production lines.

[0022] Specifically, in this embodiment, the diamond busbar coil is installed onto the unwinding module 200, and then the diamond busbar is sequentially pulled from the cleaning module 300 to the diameter measuring module 400 and then to the take-up module 500. The unwinding module 200 unwinds the diamond busbar, the cleaning module 300 cleans the diamond busbar, and the take-up module 500 takes up the cleaned diamond busbar. Before take-up, the diameter measuring module 400 monitors the diameter of the diamond busbar (only random sampling is required) to ensure that the diameter of the diamond busbar meets the production requirements. Since the chassis 100 is equipped with multiple... In order to monitor the diameter of the diamond busbars cleaned by multiple cleaning production lines, the diameter measuring instrument 430 is driven to move laterally and longitudinally by the lateral movement module 410 and the longitudinal movement module 420. This allows the diameter measuring instrument 430 to move back and forth between multiple cleaning production lines, so that one diameter measuring instrument 430 can perform spot checks and monitoring of the diameter of the diamond busbars cleaned by multiple cleaning production lines. This makes the structural design of the diameter measuring module 400 reasonable and effectively reduces the overall cost of the cleaning equipment, which is beneficial to the market sales of the cleaning equipment.

[0023] In addition, to ensure the accuracy of the diamond busbar diameter measurement, the diameter measuring instrument 400 in this embodiment is a laser diameter measuring instrument. This laser diameter measuring instrument has the characteristics of high precision, wide measuring range, and simple operation. Therefore, it can better detect the diameter of the diamond busbar to ensure measurement accuracy. The lateral movement module 410 and the longitudinal movement module 420 can adopt a motor and lead screw structure. This structure is existing technology, so it will not be described in detail.

[0024] Please see Figure 2To ensure better coordination between the diameter gauge 430 and the cleaned diamond busbar, the longitudinal movement module 420 in this embodiment is equipped with a movable plate 421, on which a rotating seat 422 is mounted. The diameter gauge 430 is rotatably connected to the rotating seat 422 via a rotating shaft. Since the diamond busbar's path varies in elevation during cleaning and transport, the angle of the diameter gauge 430 needs to be adjusted to align with the diamond busbar. When adjustment is required, the diameter gauge 430 can be rotated via the rotating shaft to adjust its angle, allowing for better monitoring of the diamond busbar diameter.

[0025] Please see Figure 1 , Figure 4 , Figure 5 and Figure 6 To ensure the cleaning effect of the diamond busbar, the diamond busbar undergoes multiple cleaning processes. Therefore, the cleaning module 300 in this embodiment includes an electrolysis unit 310, a washing unit 320, and a baking unit 330 arranged sequentially along the wire cleaning direction. The electrolysis unit 310 cooperates with the diameter measuring instrument 430. The diameter measuring instrument 430 monitors the diameter of the cleaned diamond busbar and feeds the monitoring information back to the control system of the cleaning equipment. The control system then controls and adjusts the current of the electrolysis unit 310 according to the monitoring information to improve the current stability, ensure the uniformity of the wire diameter after cleaning, and thus greatly improve its quality.

[0026] The electrolysis unit 310 includes an electrolysis tank 311 and an electrolysis base 312 disposed within the electrolysis tank 311. An electrolysis conveying trough 313 is located on the top of the electrolysis base 312, filled with electrolyte. Two sets of electrode plates 314 are disposed within the electrolysis conveying trough 313, located on opposite sides of the trough. When the diamond busbar is conveyed to the electrolysis unit 310, it is transported along the electrolysis conveying trough 313 on top of the electrolysis base 312. The electrolyte in the electrolysis conveying trough 313 chemically reacts with the surface of the diamond busbar, corroding the oxide layer (graphite emulsion), thus achieving electrolytic cleaning of the diamond busbar. By changing the current intensity of the two sets of electrode plates 314, the degree of electrolysis of the diamond busbar can be varied, thereby adjusting the wire diameter to meet a set standard and ensuring wire diameter uniformity.

[0027] Furthermore, the washing unit 320 includes a washing tank 321, an ultrasonic washing tank 322, and a water trough 323. The ultrasonic washing tank 322 and the water trough 323 are respectively installed inside the washing tank 321, with the ultrasonic washing tank 322 located in front of the water trough 323 along the cleaning direction. Washing liquid is injected into both the ultrasonic washing tank 322 and the water trough 323. When the diamond busbar is transported to the washing unit 320, it will first undergo ultrasonic cleaning in the ultrasonic washing tank 322, and then be cleaned in the water trough 323, forming an electrolytic cleaning-ultrasonic cleaning-water cleaning cycle to achieve multiple cleaning processes, thereby ensuring the cleaning effect on the diamond busbar.

[0028] After the diamond busbar is cleaned, in order to enable rapid winding, it is dried by a baking unit 330 after ultrasonic cleaning and water rinsing. Therefore, the baking unit 330 in this embodiment includes a baking chamber 331 and a heating plate 332. The heating plate 332 is disposed inside the baking chamber 331, which also has a cover 333. After being cleaned by the washing unit 320, the diamond busbar is conveyed to the baking chamber 331, where the heating plate 332 rapidly dries it. The oven cover 333 can close the baking chamber 331 during baking to improve safety and prevent heat loss, thus ensuring the drying effect.

[0029] Please see Figure 3 and Figure 7 To achieve the feeding and winding of diamond wire, the feeding module 200 in this embodiment includes a feeding frame 210, a feeding motor 220, and a feeding wheel 230. The feeding motor 220 and the feeding wheel 230 are respectively mounted on the feeding frame 210, and the feeding motor 220 is connected to the feeding wheel 230. The feeding motor 220 drives the feeding wheel 230 to rotate, thereby conveying the wire. During conveying, the diamond wire roll is mounted on the feeding wheel 230, and the feeding motor 220 is started. The feeding motor 220 then drives the feeding wheel 230 to rotate, and the feeding wheel 230 conveys the diamond wire as it rotates, thus achieving automatic conveying of the diamond wire and improving the efficiency of cleaning the diamond wire.

[0030] The take-up module 500 includes a fixed base 510, a movable base 520, a take-up motor 530, and a take-up wheel 540. The fixed base 510 is equipped with a movable motor 550 and a lead screw 560, and the movable base 520 is connected to the lead screw 460. The take-up motor 530 and the take-up wheel 540 are respectively mounted on the movable base 520. The take-up wheel 540 is connected to the take-up motor 530, and the take-up motor 530 can drive the take-up wheel 540 to rotate in order to take up the yarn. When the diamond busbar is being wound up, it is first fed to the take-up wheel 540, which rotates under the drive of the take-up motor 530 to wind up the diamond busbar. During the winding process, the moving motor 550 drives the lead screw 560 to rotate, which in turn moves the moving seat 520, thereby moving the take-up motor 530 and the take-up wheel 540. This allows the take-up wheel 540 to wind up and move the wire simultaneously, ultimately achieving automatic winding and wire arrangement of the diamond busbar, thus improving the overall cleaning efficiency of the diamond busbar.

[0031] Finally, please see Figure 8 A tension adjustment module 600 is also provided between the yarn feeding module 200 and the cleaning module 300. The tension adjustment module 600 includes a tension bracket 610, a tension guide wheel 620, a tension mounting seat 630, a tension swing arm 640, and a tension wheel 650. The tension guide wheel 620 and the tension mounting seat 630 are respectively mounted on the tension bracket 610. The middle part of the tension swing arm 640 is rotatably connected to the tension mounting seat 630, and the tension wheel 650 is located at one end of the tension swing arm 640.

[0032] When the wire feeding module 200 feeds the diamond wire, it first passes through the tensioning guide wheel 620. If the diamond wire is fed too loosely, the tensioning swing arm 640 will rotate downwards with the tensioning wheel 650 under its own weight to adjust the feeding of the diamond wire. If the diamond wire is fed too tightly, it will act on the tensioning wheel 650, which in turn acts on the tensioning swing arm 640, causing the tensioning swing arm 640 to rotate upwards. The rotation of the tensioning swing arm 640 will also cause the tensioning wheel 650 to rotate upwards, thereby adjusting the feeding of the diamond wire. This adjustment of the diamond wire feeding tension ensures a smooth feeding process and prevents the diamond wire from being pulled apart or tangled.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description; however, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are equivalent embodiments of this utility model; furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A diameter measurement and inspection system for cleaning equipment, characterized in that: It includes a chassis, and a wire feeding module, a cleaning module, a diameter measuring module and a wire take-up module located on the top of the chassis. The wire feeding module and the wire take-up module are located at opposite ends of the cleaning module, and the diameter measuring module is located between the cleaning module and the wire take-up module. The yarn feeding module, the cleaning module, and the yarn taking module together form a cleaning production line. There are at least two cleaning production lines, which are arranged side by side. The diameter measuring module includes a lateral movement module, a longitudinal movement module, and a diameter measuring instrument. The lateral movement module is located in the chassis, the longitudinal movement module is connected to the lateral movement module, and the diameter measuring instrument is connected to the longitudinal movement module. The lateral movement module and the longitudinal movement module drive the diameter measuring instrument to move back and forth between multiple cleaning production lines to measure the diameter of the yarns cleaned by the multiple cleaning production lines.

2. The diameter measurement and inspection system for cleaning equipment according to claim 1, characterized in that: The longitudinal movement module is equipped with a movable plate, and a rotating seat is provided on the movable plate. The diameter measuring instrument is rotatably connected to the rotating seat through a rotating shaft.

3. The diameter measurement and inspection system for cleaning equipment according to claim 1, characterized in that: The yarn feeding module includes a yarn feeding frame, a yarn feeding motor, and a yarn feeding wheel. The yarn feeding motor and the yarn feeding wheel are respectively mounted on the yarn feeding frame, and the yarn feeding motor is connected to the yarn feeding wheel. The yarn feeding motor can drive the yarn feeding wheel to rotate in order to feed the yarn.

4. The diameter measurement and inspection system for cleaning equipment according to claim 1, characterized in that: The cleaning module includes an electrolysis unit, a washing unit, and a baking unit arranged sequentially along the cleaning direction of the yarn. The electrolysis unit works in conjunction with a diameter measuring instrument, which is used to monitor the diameter of the yarn in real time and feeds the monitoring information back to the control system. The control system then controls and adjusts the current of the electrolysis unit based on the monitoring information.

5. The diameter measurement and inspection system for cleaning equipment according to claim 4, characterized in that: The electrolysis unit includes an electrolysis tank and an electrolysis stand installed inside the electrolysis tank. An electrolysis conveying tank is installed on the top of the electrolysis stand. Electrolyte is injected into the electrolysis conveying tank, and two sets of electrode plates are installed inside the electrolysis conveying tank, with the two sets of electrode plates located on both sides of the electrolysis conveying tank.

6. The diameter measurement and inspection system for cleaning equipment according to claim 4, characterized in that: The washing unit includes a washing tank, an ultrasonic washing tank, and a water trough. The ultrasonic washing tank and the water trough are respectively installed in the washing tank, and the ultrasonic washing tank is located in front of the water trough along the washing direction. Washing liquid is injected into the ultrasonic washing tank and the water trough respectively.

7. The diameter measurement and inspection system for cleaning equipment according to claim 4, characterized in that: The baking unit includes a baking oven and a heating plate. The heating plate is disposed inside the baking oven, and the baking oven also has a cover that can be closed.

8. The diameter measurement and inspection system for cleaning equipment according to claim 1, characterized in that: The take-up module includes a fixed base, a movable base, a take-up motor, and a take-up wheel. The fixed base is equipped with a movable motor and a lead screw, and the movable base is connected to the lead screw. The take-up motor and the take-up wheel are respectively mounted on the movable base, and the take-up wheel is connected to the take-up motor. The take-up motor can drive the take-up wheel to rotate in order to take up the yarn.

9. The diameter measurement and inspection system for cleaning equipment according to claim 1, characterized in that: A tension adjustment module is also provided between the yarn feeding module and the cleaning module. The tension adjustment module includes a tension bracket, a tension guide wheel, a tension mounting seat, a tension swing arm, and a tension wheel. The tension guide wheel and the tension mounting seat are respectively mounted on the tension bracket. The middle part of the tension swing arm is rotatably connected to the tension mounting seat, and the tension wheel is located at one end of the tension swing arm.

10. The diameter measurement and inspection system for cleaning equipment according to claim 1, characterized in that: The diameter measuring instrument is a laser diameter measuring instrument.

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