A crane jib anti-deformation inspection tool

Abstract

The utility model discloses a crane boom anti -deformation inspection tool belongs to hoist arm detection technical field, including mounting seat, the inside installation of mounting seat has adjusting assembly no.

Description

Technical Field

[0001] This utility model relates to the field of crane boom testing technology, and more specifically, to a crane boom anti-deformation testing tool. Background Technology

[0002] A crane is a multi-action lifting machine that vertically lifts and horizontally moves heavy objects within a certain range. It is also called an overhead crane, gantry crane, or hoist. The boom is an important part of a crane, used to support the lifting and moving of heavy objects.

[0003] A crane boom deformation detection device with Chinese patent publication number CN218642297U includes a flat plate with two sets of sliding grooves symmetrically arranged through it. Two sets of support plates are connected to the bottom of the plate. The device is characterized by further including a dual-axis motor, two sets of adjusting screws, two sets of adjusting sleeves, two sets of sliding frames, two sets of drive motors, two sets of drive shafts, a controller, two sets of guide columns, a tension sensor, a top seat, and a spring rod. The dual-axis motor is fixedly mounted on the two sets of support plates. The two sets of adjusting screws are rotatably mounted on the two sets of support plates through connections to the two output ends of the dual-axis motor. The two sets of adjusting sleeves are screwed onto the two sets of adjusting screws.

[0004] In the above device, the connecting plate and the flat plate are fixedly connected, so the positions of the two sets of guide columns cannot be changed. For cranes with long booms, since the spacing between the guide columns is fixed, if the deformation angle of the boom is limited, the deformation angle of the boom cannot be accurately measured. Utility Model Content

[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a crane boom anti-deformation inspection tool, which solves the aforementioned problems.

[0006] (II) Technical Solution To achieve the above-mentioned objectives, this utility model provides the following technical solution: a crane boom anti-deformation inspection tool, including a mounting base, an adjustment component one installed inside the mounting base, two sets of rectangular blocks connected to the adjustment component one, a deformation detection component installed between the two sets of rectangular blocks, a support component installed at the bottom of the mounting base, an alarm fixedly installed at the top of the mounting base, the alarm being electrically connected to the deformation detection component, several sets of mounting plates evenly fixedly installed on the left and right sides of the top of the mounting base, an adjustment component two installed between the several sets of mounting plates, and a rolling component connected to the adjustment component two.

[0007] Preferably, the support assembly includes support columns, and two sets of support columns are fixedly installed at the front and rear ends of the bottom of the mounting base, and rollers are rotatably connected to the bottom of both sets of mounting bases.

[0008] Preferably, the second adjustment component includes a dual-head motor, which is fixed between two sets of mounting plates near the top center of the mounting base. The two output ends of the dual-head motor pass through the mounting plates and are fixedly connected to threaded rods. The two sets of threaded rods are rotatably connected to the mounting plates located on the outer ends of the mounting base. The top of the mounting base between the two sets of mounting plates on the left and right sides of the dual-head motor is provided with a sliding groove. The inner walls of the two sets of sliding grooves are slidably connected with strip columns. The two sets of strip columns are threadedly connected to the two sets of threaded rods. The bottom of the strip columns is connected to a rolling component.

[0009] Preferably, the rolling assembly includes a single-head motor, and two sets of the single-head motors are respectively fixedly connected to the bottom of the strip column, and a guide wheel is fixedly installed at the output end of the single-head motor.

[0010] Preferably, the adjustment component includes a rectangular cavity, which is located inside the mounting base. Rectangular grooves are formed on both the front and rear sides of the top of the mounting base, communicating with the rectangular cavity. Threaded rods are rotatably connected to the inner walls of both the front and rear sides of the rectangular cavity. One end of each of the two sets of threaded rods extends to the outside of the mounting base, and the end of the threaded rod located outside the mounting base is rotatably connected to a rectangular block. Guide rods are fixedly connected to the side walls of both sets of rectangular blocks, and the two sets of guide rods are slidably connected to the inside of the rectangular cavity. Turntables are rotatably connected to the inner walls of the two sets of rectangular grooves, and the two sets of turntables are threadedly connected to the two sets of threaded rods respectively.

[0011] Preferably, the deformation detection component includes guide posts, two sets of guide posts are slidably connected to two sets of rectangular blocks respectively, a tray is fixedly installed on the top of each set of guide posts, a spring is fixedly installed between the bottom of each set of trays and the top of the rectangular blocks, the spring is sleeved on the outside of the guide posts, a tension sensor and a top seat are fixedly installed on the top of each set of trays respectively, a spring rod is fixedly installed between the tension sensor and the top seat, and a spherical block is installed at the bottom of the guide posts.

[0012] Preferably, the elastic rod has the function of freely extending and shortening.

[0013] Preferably, the alarm is electrically connected to the tension sensor.

[0014] Preferably, a control device is fixedly installed on the side wall of the mounting base, and the control device is electrically connected to the dual-head motor.

[0015] Preferably, two sets of handles are fixedly installed on the top of the mounting base, and the outer wall of the handles is provided with anti-slip texture.

[0016] (III) Beneficial Effects Compared with the prior art, this utility model provides a crane boom deformation prevention inspection tool, which has the following beneficial effects: By rotating two sets of turntables, two sets of threaded rods drive the rectangular block to extend to the front and rear sides of the mounting base to a certain distance. The rectangular block drives the elastic rod to extend through the guide column, tray and top seat, which makes it easier for the tension sensor to detect a larger span and more effectively detect the deformation of the arm. The elastic rod has the function of freely extending and shortening. As the rectangular block extends and shortens, the elastic rod will extend and shorten accordingly through the guide post, which facilitates deformation detection. Attached Figure Description

[0017] Figure 1 A schematic diagram of a preferred embodiment of the novel crane boom deformation prevention inspection tool provided by this utility model; Figure 2 for Figure 1 A schematic diagram of the internal structure of the mounting base is shown. Figure 3 for Figure 1 The diagram shows the structural schematic of the rectangular cavity structure. Figure 4 for Figure 1 The enlarged schematic diagram of part A shown below; Figure 5 for Figure 2 The enlarged schematic diagram of section B is shown below; Figure 6 for Figure 3 The enlarged schematic diagram of section C is shown.

[0018] In the diagram: 1. Mounting base; 2. Adjustment component one; 21. Threaded rod one; 22. Guide rod; 23. Turntable; 24. Rectangular cavity; 25. Rectangular groove; 3. Rectangular block; 4. Deformation detection component; 41. Tension sensor; 42. Guide column; 43. Elastic rod; 44. Top seat; 45. Tray; 46. Spring; 5. Alarm; 6. Adjustment component two; 61. Dual-head motor; 62. Strip column; 63. Slide groove; 64. Threaded rod two; 7. Mounting plate; 8. Control device; 9. Rolling component; 91. Guide wheel; 92. Single-head motor; 10. Support component; 101. Support column; 102. Roller; 11. Handle. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-6 This utility model provides a technical solution: A crane boom deformation inspection tool includes a mounting base 1, an adjustment component 2 installed inside the mounting base 1, two sets of rectangular blocks 3 connected to the adjustment component 2, a deformation detection component 4 installed between the two sets of rectangular blocks 3, a support component 10 installed at the bottom of the mounting base 1, an alarm 5 fixedly installed at the top of the mounting base 1, the alarm 5 being electrically connected to the deformation detection component 4, and several sets of mounting plates 7 evenly fixedly installed on the left and right sides of the top of the mounting base 1, an adjustment component 6 installed between the several sets of mounting plates 7, and a rolling component 9 connected to the adjustment component 6.

[0021] Furthermore, the support assembly 10 includes support columns 101. Two sets of support columns 101 are fixedly installed at the front and rear ends of the bottom of the mounting base 1. Rollers 102 are rotatably connected to the bottom of both sets of mounting bases 1. When it is necessary to detect the deformation of the boom, the rollers 102 at the bottom of the mounting base 1 are first placed on the top of the boom.

[0022] Furthermore, the adjustment component 6 includes a dual-head motor 61, which is fixed between two sets of mounting plates 7 near the top center of the mounting base 1. The two output ends of the dual-head motor 61 pass through the mounting plates 7 and are fixedly connected to threaded rods 64. The two sets of threaded rods 64 are rotatably connected to the mounting plates 7 located at the outer ends of the mounting base 1. The top of the mounting base 1 between the two sets of mounting plates 7 on the left and right sides of the dual-head motor 61 is provided with a sliding groove 63. The inner walls of the two sets of sliding grooves 63 are slidably connected to strip columns 62. The two sets of strip columns 62 are threadedly connected to the two sets of threaded rods 64. The bottom of the strip columns 62 is connected to the rolling component 9. The output ends of the dual-head motor 61 drive the threaded rods 64 to rotate, so that the strip columns 62 drive the rolling component 9 to move along the sliding grooves 63, thereby allowing the rolling component 9 to clamp the outer walls of the machine arm of different sizes.

[0023] Furthermore, the rolling assembly 9 includes a single-head motor 92. Two sets of single-head motors 92 are fixedly connected to the bottom of the strip column 62. A groove is opened at the lower end of the strip column 62, and the single-head motor 92 is installed inside the groove. A guide wheel 91 is fixedly installed at the output end of the single-head motor 92. During the movement of the strip column 62, when the guide wheel 91 contacts the outer wall of the machine arm, the output end of the single-head motor 92 drives the guide wheel 91 to rotate, thereby driving the entire mounting base 1 to move along the machine arm, so that the deformation detection assembly 4 automatically starts detection.

[0024] Furthermore, the adjustment component 2 includes a rectangular cavity 24, which is located inside the mounting base 1. Rectangular grooves 25 are provided on both the front and rear sides of the top of the mounting base 1, communicating with the rectangular cavity 24. Threaded rods 21 are rotatably connected to the inner walls of both the front and rear sides of the rectangular cavity 24. One end of each threaded rod 21 extends to the outside of the mounting base 1, and the end of the threaded rod 21 located outside the mounting base 1 is rotatably connected to a rectangular block 3. Guide rods 22 are fixedly connected to the side walls of both rectangular blocks 3, and the guide rods 22 are slidably connected to the inside of the rectangular cavity 24. Turntables 23 are rotatably connected to the inner walls of the two rectangular grooves 25, and the two turntables 23 are threadedly connected to the two threaded rods 21 respectively. Rotating the two turntables 23 causes the two threaded rods 21 to extend the rectangular blocks 3 to the front and rear sides of the mounting base 1 to a certain distance, facilitating the deformation detection component 4 to detect different lengths of the machine arm.

[0025] Furthermore, the deformation detection component 4 includes guide posts 42, with two sets of guide posts 42 slidably connected to two sets of rectangular blocks 3 respectively. A tray 45 is fixedly installed on the top of each set of guide posts 42. A spring 46 is fixedly installed between the bottom of each set of trays 45 and the top of the rectangular blocks 3, and the spring 46 is sleeved on the outside of the guide posts 42. A tension sensor 41 and a top seat 44 are fixedly installed on the top of each set of trays 45 respectively. A spring rod 43 is fixedly installed between the tension sensor 41 and the top seat 44. A spherical block is installed at the bottom of the guide posts 42. After the two sets of rectangular blocks 3 are expanded to a certain distance, the mounting base 1 is placed on the machine arm, so that the bottoms of the two sets of guide posts 42 are positioned one in front of the other. As the guide wheel 91 moves the mounting base 1 along the top of the boom, a certain span exists between the two sets of guide columns 42. When the boom bends, a height difference will occur between the front and rear sets of guide columns 42. When a height difference occurs, the front set of guide columns 42 will pull the elastic rod 43 through the top seat 44, causing the elastic rod 43 to generate tension. The tension sensor 41 detects this tension. The greater the height difference between the front and rear guide columns 42, the greater the tension on the elastic rod 43. Before detection, an upper limit value can be set through the tension sensor 41. When the tension on the elastic rod 43 exceeds the upper limit, it indicates that the height difference is relatively large and there is a relatively large deformation.

[0026] Furthermore, the elastic rod 43 has the function of freely extending and shortening. The extension and shortening of the rectangular block 3 will cause the elastic rod 43 to extend and shorten accordingly through the guide post 42.

[0027] Furthermore, the alarm 5 is electrically connected to the tension sensor 41. When the tension on the spring rod 43 exceeds the upper limit, the tension sensor 41 transmits a signal to the alarm 5, causing the alarm 5 to emit a red light alarm. If the tension is below the upper limit during movement, it indicates that the height difference is within the safe range and the deformation is relatively small, so the alarm 5 will not sound. This is used to check the degree of deformation of the crane boom. Compared with traditional detection methods, the detection is more convenient, effectively improving detection efficiency and reducing usage limitations.

[0028] Furthermore, a control device 8 is fixedly installed on the side wall of the mounting base 1. The control device 8 is electrically connected to the dual-head motor 61 and is a PLC controller.

[0029] Furthermore, two sets of handles 11 are fixedly installed on the top of the mounting base 1. The outer wall of the handles 11 is provided with anti-slip texture. The handles 11 are designed to facilitate placing the mounting base 1 on the top of the machine arm.

[0030] Working principle: Based on the length of the boom, the spacing between the two sets of rectangular blocks 3 is first adjusted by adjusting component 1 2 to increase the detection span of the deformation detection component 4. Then, the support component 10 under the mounting base 1 is brought into contact with the top of the boom to be tested. Next, the rolling component 9 is brought into contact with the outer wall of the boom by adjusting component 2 6. Finally, the rolling component 9 is controlled to drive the mounting base 1 to move along the boom. When the boom bends, the deformation detection component 4 will detect it in time and sound an alarm through the alarm 5.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A crane boom anti-deformation inspection tool, comprising a mounting seat (1), an adjusting assembly one (2) is mounted inside the mounting seat (1), characterized in that: The first adjustment component (2) is connected to two sets of rectangular blocks (3), and a deformation detection component (4) is installed between the two sets of rectangular blocks (3). A support component (10) is installed at the bottom of the mounting base (1), and an alarm (5) is fixedly installed at the top of the mounting base (1). The alarm (5) is electrically connected to the deformation detection component (4). Several sets of mounting plates (7) are evenly fixedly installed on the left and right sides of the top of the mounting base (1). An second adjustment component (6) is installed between the several sets of mounting plates (7), and a rolling component (9) is connected to the second adjustment component (6).

2. A crane boom anti-deformation inspection tool according to claim 1, characterized in that: The support assembly (10) includes support columns (101), and two sets of support columns (101) are fixedly installed at the front and rear ends of the bottom of the mounting base (1). Rollers (102) are rotatably connected to the bottom of both sets of mounting bases (1).

3. A crane boom anti-deformation inspection tool according to claim 1, characterized in that: The second adjustment component (6) includes a dual-head motor (61). The dual-head motor (61) is fixed between two sets of mounting plates (7) near the top center of the mounting base (1). The two output ends of the dual-head motor (61) pass through the mounting plates (7) and are fixedly connected to threaded rods (64). The two sets of threaded rods (64) are rotatably connected to the mounting plates (7) located on the outer side of the mounting base (1). The top of the mounting base (1) between the two sets of mounting plates (7) on the left and right sides of the dual-head motor (61) is provided with a sliding groove (63). The inner walls of the two sets of sliding grooves (63) are slidably connected with strip columns (62). The two sets of strip columns (62) are threadedly connected to the two sets of threaded rods (64) respectively. The bottom of the strip columns (62) is connected to the rolling component (9).

4. A crane boom anti-deformation inspection tool according to claim 3, characterized in that: The rolling assembly (9) includes a single-head motor (92), and two sets of the single-head motors (92) are fixedly connected to the bottom of the strip column (62), and the output end of the single-head motor (92) is fixedly installed with a guide wheel (91).

5. A crane boom anti-deformation inspection tool according to claim 1, characterized in that: The adjustment component 1 (2) includes a rectangular cavity (24), which is located inside the mounting base (1). The mounting base (1) has rectangular slots (25) on both the front and rear sides of its top. The rectangular slots (25) are connected to the rectangular cavity (24). The inner walls of the front and rear sides of the rectangular cavity (24) are rotatably connected to threaded rods 1 (21). One end of each of the two sets of threaded rods 1 (21) extends to the outside of the mounting base (1). The end of the threaded rod 1 (21) located outside the mounting base (1) is rotatably connected to a rectangular block (3). The side walls of the two sets of rectangular blocks (3) are fixedly connected to guide rods (22). The two sets of guide rods (22) are slidably connected to the inside of the rectangular cavity (24). The inner walls of the two sets of rectangular slots (25) are rotatably connected to turntables (23). The two sets of turntables (23) are threadedly connected to the two sets of threaded rods 1 (21) respectively.

6. A crane boom anti-deformation inspection tool according to claim 5, characterized in that: The shape deformation detection assembly (4) comprises guide columns (42), two groups of the guide columns (42) are slidably connected with the two groups of rectangular blocks (3) respectively, tray (45) is fixedly installed at the top of each of the two groups of guide columns (42), spring (46) is fixedly installed between the bottom of each of the two groups of trays (45) and the top of the rectangular block (3), the spring (46) is sleeved outside the guide column (42), tension sensor (41) and top seat (44) are fixedly installed at the top of each of the two groups of trays (45) respectively, elastic rod (43) is fixedly installed between the tension sensor (41) and the top seat (44), and the bottom of the guide column (42) is provided with a spherical block.

7. A crane boom anti-deformation inspection tool according to claim 6, characterized in that: The elastic rod (43) has the functions of free elongation and shortening.

8. A crane boom anti-deformation inspection tool according to claim 6, characterized in that: The alarm (5) is electrically connected with the tension sensor (41).

9. A crane boom anti-deformation inspection tool according to claim 3, characterized in that: The control device (8) is electrically connected with the double-head motor (61).

10. A crane boom anti-deformation inspection tool according to claim 1, characterized in that: Two groups of handles (11) are fixedly installed at the top of the mounting seat (1), and anti-skid lines are arranged on the outer wall of the handle (11).

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