Level mount structure and level assembly
Patent Information
- Application Number
- CN202522484434.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-11-21
AI Technical Summary
此调节过程繁琐、耗时,且对操作技能要求较高,严重制约了水平尺的生产效率与产品一致性
[0017]结合技术方案可以看出,本实用新型提供的实施例具有以下优点:通过水泡组件的定位部与基座安装腔的定位槽间隙配合,实现了水泡组件的初步定位,简化了安装过程;并通过调节部连接调节工具来进行微调水泡组件的水泡位置,提高调节的便利性以及提高水平尺总成的生产效率。
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Figure CN224731320U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of measuring component manufacturing technology, and in particular to a spirit level mounting structure and a spirit level assembly. Background Technology
[0002] A spirit level is a practical tool used to measure horizontality and verticality. Its accuracy depends on whether the bubble in the bubble level assembly is centered. Therefore, the adjustment of the bubble level assembly is a core step in the spirit level production process, and the ease and accuracy of its adjustment directly determine the product quality and production efficiency.
[0003] In related technologies, the bubble level assembly is typically mounted to a base using screws at both ends. During calibration, operators need to repeatedly and alternately adjust the tightness of the screws at both ends to center the bubble. This adjustment process is cumbersome, time-consuming, and requires a high level of operational skill, severely restricting the production efficiency and product consistency of the spirit level. Utility Model Content
[0004] This utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, one objective of this utility model is to provide a spirit level installation structure that achieves initial positioning through a gap fit between a positioning part and a positioning groove, and allows for fine-tuning through an adjustment part connected to an adjustment tool, thereby improving the convenience of adjustment and increasing the production efficiency of the spirit level assembly.
[0005] This utility model also proposes a level ruler assembly.
[0006] The first aspect of this utility model provides a spirit level mounting structure, which includes a base and a bubble assembly. The base defines a mounting cavity, and a positioning groove is provided on the cavity wall. The bubble assembly is disposed in the mounting cavity. The bubble assembly has a positioning part and an adjusting part. The positioning part is in clearance fit with the positioning groove, and the adjusting part is used to connect an adjusting tool to adjust the position of the bubble in the bubble assembly under the drive of the adjusting tool.
[0007] Furthermore, the positioning groove is constructed as an arc-shaped groove protruding from the center of the mounting cavity; the positioning part is constructed as an arc-shaped block protruding from the outer surface of the bubble assembly.
[0008] Furthermore, the adjustment part is configured as an adjustment hole formed on the positioning part.
[0009] Furthermore, the size of the adjustment hole is configured to be larger than the connecting end of the adjustment tool to allow for free engagement with the connecting end of the adjustment tool.
[0010] Furthermore, the level mounting structure also includes an adhesive structure, which is disposed between the base and the bubble assembly.
[0011] Furthermore, the adhesive structure includes an injection hole; the injection hole is formed in the cavity wall of the mounting cavity and / or the outer surface of the bubble assembly.
[0012] Furthermore, the positioning groove has an injection hole on its wall; and / or the positioning part has an injection hole.
[0013] Furthermore, the cavity wall of the mounting cavity is constructed as an arc-shaped wall protruding away from the center of the mounting cavity; the surface of the bubble assembly opposite to the mounting cavity is constructed as an arc-shaped surface.
[0014] A second aspect of the present invention provides a spirit level assembly, including a spirit level mounting structure as described in the second aspect of the present invention.
[0015] The base is further provided with a first hollow area and a second hollow area, the first hollow area and the second hollow area are connected to the mounting cavity, and a reflector is provided in the mounting cavity; the bubble assembly includes a bubble body and a bubble support, the bubble support is provided with the positioning part and the adjustment part, and the bubble body is installed in the mounting cavity through the bubble support; the bubble support is provided with a first transparent structure and a second transparent structure on different sides to display the bubble of the bubble body; the first transparent structure is arranged opposite to the first hollow area; the reflector is obliquely arranged and used to reflect the bubble body displayed by the second transparent structure to the second hollow area.
[0016] Furthermore, the cavity wall of the mounting cavity is provided with a reflector mounting part; the reflector mounting part includes a hook and a connecting part, the hook is connected to the cavity wall of the mounting cavity through the connecting part and is used to abut the reflector.
[0017] As can be seen from the technical solution, the embodiments provided by this utility model have the following advantages: the positioning part of the bubble assembly and the positioning groove of the base mounting cavity are fitted together to achieve the initial positioning of the bubble assembly, which simplifies the installation process; and the adjustment part is connected to the adjustment tool to finely adjust the position of the bubble assembly, which improves the convenience of adjustment and the production efficiency of the level assembly. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the mounting structure of the level ruler according to an embodiment of the present utility model;
[0020] Figure 2 This is a cross-sectional view of the base according to an embodiment of the present utility model;
[0021] Figure 3 This is a cross-sectional view of a bubble assembly (without a bubble) according to an embodiment of the present utility model;
[0022] Figure 4 This is a structural schematic diagram of a bubble assembly (without a bubble) according to an embodiment of the present invention;
[0023] Figure 5 This is a schematic diagram of the base structure according to an embodiment of the present utility model;
[0024] Figure 6 This is an exploded view of the level assembly according to an embodiment of the present invention.
[0025] Figure label:
[0026] Level assembly 100;
[0027] Base 1, mounting cavity 11, first cavity wall 111, positioning groove 1110, second cavity wall 112, third cavity wall 113, first hollow area 12, second hollow area 13, reflector mounting part 14;
[0028] Bubble assembly 2, bubble support 201, bubble body 202, positioning part 21, adjustment part 22, first arc surface 23, second arc surface 24;
[0029] Adhesive structure 3, injection hole 31;
[0030] Mirror 4, Detailed Implementation
[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0032] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0034] Example 1
[0035] The following is for reference. Figures 1-6 The present invention describes a spirit level mounting structure and a spirit level assembly 100 according to an embodiment of the present invention.
[0036] like Figure 1 As shown, the first aspect of this utility model provides a spirit level mounting structure, which includes a base 1 and a bubble assembly 2. The base 1 defines a mounting cavity 11, and the cavity wall of the mounting cavity 11 is provided with a positioning groove 1110; the bubble assembly 2 is disposed in the mounting cavity 11; wherein, the bubble assembly 2 has a positioning part 21 and an adjusting part 22, the positioning part 21 is clearance-fitted with the positioning groove 1110, and the adjusting part 22 can be connected to an adjusting tool to adjust the position of the bubble in the bubble assembly 2 under the drive of the adjusting tool.
[0037] In a specific application scenario, after positioning the positioning part 21 of the bubble assembly 2 and aligning it with the positioning groove 1110 in the mounting cavity 11, the bubble assembly 2 is installed in the mounting cavity 11; then, the adjustment part 22 is connected by an adjustment tool, and the bubble position of the bubble assembly 2 is adjusted by driving the bubble assembly 2 to move through the adjustment tool.
[0038] It should be further explained that a spirit level is a practical tool used to measure horizontality and verticality. Therefore, the adjustment unit 22 can be connected to an adjustment tool to adjust the position of the bubble in the bubble assembly 2 under the action of the adjustment tool. In fact, it is necessary to bring the position of the bubble assembly 2 into a manually defined centering range, so that the bubble can deviate from the centering position in the vertical direction to indicate verticality, and can deviate from the centering position in the horizontal direction to indicate horizontality.
[0039] Compared to related technologies that involve repeatedly and alternately adjusting the tightness of the screws at both ends to center the bubble, this invention requires fewer steps when adjusting the position of the bubble in the bubble assembly 2, making the adjustment operation more convenient. This improves the ease of adjustment and the production efficiency of the level assembly.
[0040] As can be seen from the technical solution, the embodiments provided by this utility model have the following advantages: the positioning part 21 of the bubble assembly 2 and the positioning groove 1110 of the mounting cavity 11 of the base 1 are fitted together with a clearance, which realizes the initial positioning of the bubble assembly 2 and simplifies the installation process; and the adjustment part is connected to the adjustment tool to finely adjust the position of the bubble of the bubble assembly 2, which improves the convenience of adjustment and the production efficiency of the level assembly.
[0041] like Figure 1 , Figure 2 and Figure 3 As shown, the positioning groove 1110 is further constructed as an arc-shaped groove protruding from the center of the mounting cavity 11; the positioning part 21 is constructed as an arc-shaped block protruding from the outer surface of the bubble assembly 2.
[0042] The center of the mounting cavity 11 here refers to the geometric center of the mounting cavity 11 in three-dimensional space. By constructing the positioning groove 1110 as an arc-shaped groove and the positioning part 21 as an arc-shaped block, it is beneficial to improve the controllability of the movement trajectory of the positioning part 21, thereby making the adjustment process of the bubble position in the bubble assembly 2 smoother and more stable.
[0043] like Figure 3 As shown, the adjustment part 22 is further configured as an adjustment hole opened on the positioning part 21, thereby simplifying the overall structure and improving the compactness of the structure; and, after the adjustment tool is inserted into the adjustment hole on the positioning part, the applied adjustment force acts directly on the positioning part, the transmission of adjustment force is more direct and efficient, and the sensitivity and fine-tuning accuracy of adjustment are effectively improved.
[0044] Furthermore, the size of the adjusting hole is configured to be larger than the connecting end of the adjusting tool to allow for a free fit with the connecting end of the adjusting tool. Due to the gap, there is no continuous clamping force or mechanical interlock between the adjusting tool and the inner wall of the adjusting hole; the adjusting tool and the adjusting hole are only in contact when adjustment force is applied. After adjustment is completed and the adjustment force is removed, the adjusting tool and the adjusting hole are in contact. When the adjusting tool and the adjusting hole are pulled out, there is no physical contact between the adjusting tool and the adjusting hole, or only very slight, inconsequential contact, thereby reducing the impact on the position of the bubble assembly 2.
[0045] Example 2
[0046] like Figure 1 As shown, the level mounting structure further includes an adhesive structure 3, which is disposed between the base 1 and the bubble assembly 2.
[0047] In related technologies, the enormous concentrated pressure generated when tightening screws is applied to the bubble assembly. For a precision component like the bubble assembly, which contains a sensitive glass tube and liquid, this localized stress can easily cause minute deformations or displacements, thereby altering the already adjusted position of the bubble.
[0048] In this embodiment, an adhesive structure 3 is used to fix the base 1 and the bubble assembly 2. On the one hand, the adhesive structure 3 evenly transfers the load to the entire adhesive area through surface contact, completely eliminating the concentrated stress caused by screw fixing points. On the other hand, the curing of the adhesive structure 3 is a static process, unlike tightening screws which generates dynamic and uncontrollable torque and pressure. Before the adhesive cures, the position of the bubble assembly 2 can remain in a well-adjusted state without interference.
[0049] like Figure 2 and Figure 3 As shown, the adhesive structure 3 further includes an injection hole 31; the injection hole 31 is formed on the cavity wall of the mounting cavity 11 and / or the outer surface of the bubble assembly 2.
[0050] Optionally, the glue injection hole 31 is provided on the cavity wall of the mounting cavity 11; the glue injection hole 31 is not provided on the outer surface of the bubble assembly 2.
[0051] Optionally, the injection hole 31 is provided on the outer surface of the bubble assembly 2; the injection hole 31 is not provided on the cavity wall of the mounting cavity 11.
[0052] Optionally, injection holes 31 are provided on the outer surface of the bubble assembly 2 and on the cavity wall of the mounting cavity 11.
[0053] like Figures 2-4 As shown, the positioning groove 1110 is further provided with an injection hole 31 on its groove wall; and / or the positioning part 21 is provided with an injection hole 31.
[0054] Optionally, the glue injection hole 31 is provided on the groove wall of the positioning groove 1110; the positioning part 21 is not provided with the glue injection hole 31.
[0055] Optionally, the glue injection hole 31 is provided on the positioning part 21; the glue injection hole 31 is not provided on the groove wall of the positioning groove 1110.
[0056] Optionally, both the positioning part 21 and the positioning groove 1110 have glue injection holes 31 on their groove walls.
[0057] like Figure 1 and Figure 5 As shown, the cavity wall of the mounting cavity 11 is further constructed as an arc-shaped wall protruding away from the center of the mounting cavity 11; the surface of the bubble assembly 2 opposite to the cavity wall is constructed as an arc surface. This further improves the smoothness of fine-tuning. Furthermore, before the adhesive cures, the contact between the arc surface and the arc-shaped wall provides a certain degree of circumferential stability, helping to maintain the position of the bubble assembly 2.
[0058] In a specific example, the mounting cavity 11 is roughly square in shape. The mounting cavity 11 includes a first cavity wall 111, a second cavity wall 112, and a third cavity wall 113. The first cavity wall 111 has a positioning groove 1110. The second cavity wall 112 is adjacent to the first cavity wall 111, and the third cavity wall 113 is adjacent to the first cavity wall 111. The second cavity wall 112 and the third cavity wall 113 are positioned opposite each other. The other three cavity walls of the mounting cavity 11 are either open or not provided.
[0059] Both the second cavity wall 112 and the third cavity wall 113 are constructed as arc-shaped walls protruding from the center of the mounting cavity 11, and both the second cavity wall 112 and the third cavity wall 113 are provided with glue injection holes 31. The side of the bubble assembly 2 opposite to the second cavity wall 112 is constructed as a first arc-shaped surface 23; the side of the bubble assembly 2 opposite to the third cavity wall 113 is constructed as a second arc-shaped surface 24, and the second arc-shaped block matches the third cavity wall 113.
[0060] In summary, the level mounting structure of this embodiment can quickly adjust the position of the bubble assembly 2, the structure is stable and drop-resistant, the adjustment process is more stable and smooth, and the adjustment accuracy is higher.
[0061] Example 3
[0062] like Figure 6As shown, a second aspect embodiment of the present invention provides a level assembly, which includes a level mounting structure according to the second aspect embodiment of the present invention; a base 1 is further provided with a first hollow area 12 and a second hollow area 13, the first hollow area 12 and the second hollow area 13 are connected to a mounting cavity 11, and a reflector 4 is provided in the mounting cavity 11; a bubble assembly 2 includes a bubble body 202 and a bubble support 201, the bubble support 201 is provided with a positioning part 21 and an adjustment part 22, and the bubble body 202 is installed in the mounting cavity 11 through the bubble support 201; a first transparent structure and a second transparent structure are provided on different sides of the bubble support 201 to display the bubble of the bubble assembly; the first transparent structure is disposed opposite to the first hollow area 12; the reflector 4 is obliquely disposed and can reflect the bubble body 202 displayed by the second transparent structure to the second hollow area 13.
[0063] By setting the above-mentioned level mounting structure, the positioning part 21 of the bubble assembly 2 and the positioning groove 1110 of the mounting cavity 11 of the base 1 are fitted together to achieve the initial positioning of the bubble assembly 2, which simplifies the installation process; and the adjustment part is connected to the adjustment tool to finely adjust the position of the bubble of the bubble assembly 2, which improves the convenience of adjustment and the production efficiency of the level assembly.
[0064] Furthermore, the level assembly in this embodiment can observe the position of the bubble body 202 from different directions, increasing the applicability of the level assembly.
[0065] Furthermore, the circumferential angle between the first hollowed-out area 12 and the second hollowed-out area 13 is 90°. The reflector 4 is installed in the mounting cavity 11 at an angle of 45°, thereby enabling the level assembly to measure both horizontality and verticality.
[0066] In a specific example, the bubble holder 201 is provided with a positioning part 21, an adjustment part 22 and an injection hole 31.
[0067] Furthermore, a reflector mounting part 14 is provided on the cavity wall of the mounting cavity 11; the reflector mounting part 14 includes a hook and a connecting part, the hook is connected to the cavity wall of the mounting cavity 11 through the connecting part and can abut against the reflector 4. The hook structure limits the reflector 4 to a preset optical path angle, ensuring the accuracy of the bubble reflection image; its snap-fit assembly method greatly improves the installation efficiency and completely avoids the risk of mirror contamination caused by the use of adhesive.
[0068] Other configurations and operations of the level assembly according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here. In the description of the present invention, "first feature" and "second feature" may include one or more of these features. The up-down direction, left-right direction, and front-back direction are defined according to the up-down direction, left-right direction, and front-back direction shown in the figures.
[0069] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features not in direct contact but through another feature between them. Moreover, "above," "over," and "on top" of the second feature include the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature.
[0070] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0071] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A spirit level mounting structure, characterized in that, include: The base (1) defines the mounting cavity (11), and the cavity wall (111, 112, 113) of the mounting cavity (11) is provided with a positioning groove (1110). A bubble assembly (2) is disposed in the mounting cavity (11); The bubble assembly (2) has a positioning part (21) and an adjustment part (22). The positioning part (21) is fitted with the positioning groove (1110) with a clearance. The adjustment part (22) is used to connect an adjustment tool to adjust the position of the bubble in the bubble assembly (2) under the drive of the adjustment tool.
2. The spirit level installation structure according to claim 1, characterized in that, The positioning groove (1110) is constructed as an arc-shaped groove protruding from the center of the mounting cavity (11); The positioning part (21) is constructed as an arc-shaped block protruding from the outer surface of the bubble assembly (2).
3. The level mounting structure according to claim 1 or 2, characterized in that, The adjustment part (22) is configured as an adjustment hole opened on the positioning part (21).
4. The spirit level installation structure according to claim 3, characterized in that, The size of the adjustment hole is configured to be larger than the connection end of the adjustment tool so as to allow for free engagement with the connection end of the adjustment tool.
5. The spirit level installation structure according to claim 1, characterized in that, It also includes an adhesive structure (3) disposed between the base (1) and the bubble assembly (2).
6. The spirit level installation structure according to claim 5, characterized in that, The adhesive structure (3) includes an injection hole (31); The injection hole (31) is formed on the cavity wall of the mounting cavity (11) and / or on the outer surface of the bubble assembly (2).
7. The spirit level installation structure according to claim 6, characterized in that, The positioning groove (1110) has an injection hole (31) on its groove wall. And / or, the positioning part (21) is provided with an injection hole (31).
8. The spirit level installation structure according to claim 1, characterized in that, The cavity wall (111, 112, 113) of the mounting cavity (11) is constructed as an arc-shaped wall protruding away from the center of the mounting cavity (11); The surface of the bubble assembly (2) opposite to the mounting cavity (11) is an arc-shaped surface.
9. A level assembly, characterized in that, Includes a level mounting structure according to any one of claims 1-8; The base (1) is also provided with a first hollow area (12) and a second hollow area (13), the first hollow area (12) and the second hollow area (13) are connected to the mounting cavity (11), and the mounting cavity (11) is also provided with a reflector (4). The bubble assembly (2) includes a bubble body (202) and a bubble support (201). The bubble support (201) is provided with a positioning part (21) and an adjustment part (22). The bubble body (202) is installed in the mounting cavity (11) through the bubble support (201). The bubble support (201) has a first transparent structure and a second transparent structure on different sides to display the bubble of the bubble body (202); The first transparent structure is positioned opposite to the first hollow area (12); The reflector (4) is obliquely positioned and is used to reflect the bubble body (202) displayed by the second transparent structure to the second hollow area (13).
10. The level assembly according to claim 9, characterized in that, The cavity wall of the mounting cavity (11) is provided with a reflector mounting part (14). The reflector mounting part (14) includes a hook and a connecting part. The hook is connected to the cavity wall of the mounting cavity (11) through the connecting part and is used to abut against the reflector (4).