Lead short circuit prevention energy storage battery temperature sensor

Abstract

This utility model provides a short-circuit protection temperature sensor for energy storage batteries, belonging to the field of temperature sensor technology. It includes a housing, a fixing plate fixedly mounted on the outer wall of the housing, a cover plate movably connected to the side wall of the housing, a heat dissipation vent on the side wall of the housing, a shock-absorbing component disposed at the bottom of the housing, a battery plate fixedly mounted on the surface of the shock-absorbing component, an aluminum plate attached to the surface of the battery plate, and a sensor fixedly connected to the surface of the aluminum plate. This utility model effectively prevents the problem of wire insulation breakage and short circuits caused by wire insulation breakage through the inclusion of a fan and heat sink, and the short-circuit protection component. The opening and closing component effectively solves the problem of inconvenient operation during sensor maintenance. The device is simple and efficient to operate, effectively solving the problems of traditional temperature sensors failing to protect the wires and providing safer and more stable temperature monitoring for energy storage batteries.

Description

Technical Field

[0001] This utility model belongs to the field of temperature sensor technology, specifically relating to a wire-based short-circuit protection temperature sensor for energy storage batteries. Background Technology

[0002] With the rapid development of new energy storage systems, the requirements for temperature monitoring accuracy of energy storage devices such as lithium-ion batteries are increasing. However, traditional temperature sensors are prone to short circuits under complex operating conditions due to wire wear, compression, or aging, leading to measurement failures or even safety hazards. Especially in application scenarios with frequent vibrations and tight spaces, such as vehicle batteries and grid energy storage, existing sensors generally have problems such as insufficient mechanical strength of the insulation layer and easy loosening of the joints. In recent years, the industry has improved reliability by improving the wire armor structure and adopting self-resetting fuse materials, but it still needs to meet the dual requirements of high-precision temperature measurement and short-circuit protection.

[0003] Traditional sensors often use ordinary PVC or silicone insulated wires, which are prone to insulation damage due to long-term vibration and friction within the confined space of a battery pack. In high-temperature environments, the insulation material is susceptible to aging and cracking, and exposed metal wires can cause short circuits when in contact with the battery casing or electrodes. This can lead to temperature measurement failure or, in severe cases, trigger battery thermal runaway. Existing short-circuit protection solutions, such as adding a metal braided mesh sheath, sacrifice flexibility, while adding fuses results in response delays. Furthermore, most solutions do not address the waterproofing and dustproofing issues at the connection between the wire and the sensor body. In addition, the high cost of specialized wires makes widespread adoption difficult, necessitating a new short-circuit protection technology that balances reliability, economy, and installation adaptability. Therefore, a wire-based short-circuit protected temperature sensor for energy storage batteries has emerged. Summary of the Invention

[0004] The purpose of this invention is to provide a wire-protected short-circuit energy storage battery temperature sensor, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A wire-based short-circuit protection temperature sensor for energy storage batteries, comprising: The enclosure comprises: a housing, a fixing plate fixedly mounted on the outer wall of the housing, a cover plate movably connected to the side wall of the housing, a heat dissipation vent on the side wall of the housing, a shock-absorbing assembly disposed at the bottom of the housing, a battery plate fixedly mounted on the surface of the shock-absorbing assembly, an aluminum plate attached to the surface of the battery plate, a sensor fixedly connected to the surface of the aluminum plate, a short-circuit protection assembly fixedly connected to the side wall of the sensor, an opening and closing assembly fixedly mounted on the surface of the cover plate, a dustproof plate fixedly mounted on the inner wall of the cover plate, a fan adapted to be mounted on the surface of the dustproof plate, and a heat sink fixedly mounted on the inner wall of the housing. The shock absorption assembly includes a connecting block fixedly installed on the inner wall of the housing, a first buffer barrel movably connected to the inner wall of the connecting block, a first spring disposed in the inner cavity of the first buffer barrel, a pull rod slidably connected to the inner wall of the first buffer barrel, a mounting block movably connected to the end of the pull rod, a pressure rod fixedly installed at the bottom of the mounting block, a second buffer barrel fixedly installed at the bottom of the housing, and a second spring disposed in the inner cavity of the second buffer barrel.

[0006] In a preferred embodiment of this utility model, one end of the first spring is fixedly connected to the side wall of the first buffer bucket, and the other end is fixedly connected to the end of the pull rod. The pressure rod is slidably connected to the inner wall of the second buffer bucket. One end of the second spring is fixedly connected to the bottom of the housing, and the other end is fixedly connected to the end of the pressure rod.

[0007] As a preferred embodiment of this utility model, the short-circuit protection component includes a wiring terminal fixedly installed on the side wall of the sensor, and a wire clip fixedly installed on the surface of the aluminum plate.

[0008] As a preferred embodiment of this utility model, the short-circuit protection assembly further includes a wire fixedly connected to the inner wall of the terminal block, and a threaded tube sleeved on the surface of the wire.

[0009] As a preferred embodiment of this utility model, the opening and closing assembly includes a hinge fixedly installed on the side wall of the housing, a slider fixedly connected to the surface of the hinge, and a guide rail slidably connected to the inner wall of the slider.

[0010] As a preferred embodiment of the present invention, the opening and closing assembly further includes a pull plate fixedly installed at the end of the guide rail, and a crank movably connected to the inner wall of the pull plate.

[0011] As a preferred embodiment of the present invention, the opening and closing assembly further includes a shaft plate fixedly connected to the side wall of the housing, and a spring telescopic rod movably connected to the surface of the shaft plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the fan and heat sink configuration improve the rapid heat dissipation of the heat generated by the battery panel and sensor during operation; the short-circuit protection component effectively prevents the problem of wire insulation breakage and short circuit after wire insulation breakage; the opening and closing component effectively solves the problem of inconvenient operation during sensor maintenance. The device is simple and efficient to operate, and effectively solves the problems of traditional temperature sensors not being able to protect the wires and provide safer and more stable temperature monitoring for energy storage batteries. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model; Figure 3 This is a schematic diagram of the shock absorption component structure of this utility model; Figure 4 This is a schematic diagram of the opening and closing component structure of this utility model; Figure 5 For the present utility model Figure 3 A cross-sectional view of the part's location; Figure 6 For the present utility model Figure 3 A cross-sectional view of the part's location.

[0014] In the diagram: 101, housing; 102, fixing plate; 103, cover plate; 104, heat dissipation vent; 105, shock absorption assembly; 106, battery panel; 107, aluminum plate; 108, sensor; 109, short-circuit protection assembly; 110, opening and closing assembly; 111, dustproof plate; 112, fan; 113, heat sink; 105a, connecting block; 105b, first buffer tank; 105c, first spring; 05d, Pull rod; 105e, Mounting block; 105f, Pressure rod; 105g, Second buffer tank; 105h, Second spring; 109a, Terminal block; 109b, Wire clamp; 109c, Wire; 109d, Threaded tube; 110a, Hinge; 110b, Slider; 110c, Guide rail; 110d, Pull plate; 110e, Crank; 110f, Shaft plate; 110g, Spring telescopic rod. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. Example

[0018] Reference Figures 1-6 This is an embodiment of the present invention, which provides a wire-based short-circuit protection temperature sensor for energy storage batteries, comprising: The housing 101, the fixing plate 102 fixedly installed on the outer wall of the housing 101, the cover plate 103 movably connected to the side wall of the housing 101, the heat dissipation vent 104 opened on the side wall of the housing 101, the shock absorption assembly 105 provided at the bottom of the housing 101, the battery plate 106 fixedly installed on the surface of the shock absorption assembly 105, the aluminum plate 107 attached to the surface of the battery plate 106, the sensor 108 fixedly connected to the surface of the aluminum plate 107, the short circuit protection assembly 109 fixedly connected to the side wall of the sensor 108, the opening and closing assembly 110 fixedly installed on the surface of the cover plate 103, the dustproof plate 111 fixedly installed on the inner wall of the cover plate 103, the fan 112 adapted to be installed on the surface of the dustproof plate 111, and the heat sink 113 fixedly installed on the inner wall of the housing 101; The shock absorption assembly 105 includes a connecting block 105a fixedly installed on the inner wall of the housing 101, a first buffer barrel 105b movably connected to the inner wall of the connecting block 105a, a first spring 105c disposed in the inner cavity of the first buffer barrel 105b, a pull rod 105d slidably connected to the inner wall of the first buffer barrel 105b, a mounting block 105e movably connected to the end of the pull rod 105d, a pressure rod 105f fixedly installed at the bottom of the mounting block 105e, a second buffer barrel 105g fixedly installed at the bottom of the housing 101, and a second spring 105h disposed in the inner cavity of the second buffer barrel 105g.

[0019] When the fan 112 is turned on, the dustproof plate 111 reduces the entry of dust, and the air circulates in the inner cavity of the housing 101, passing through the heat sink plate and expelling heat through the heat dissipation port 104 to achieve the heat dissipation effect.

[0020] Specifically, one end of the first spring 105c is fixedly connected to the side wall of the first buffer tank 105b, and the other end is fixedly connected to the end of the pull rod 105d. The pressure rod 105f is slidably connected to the inner wall of the second buffer tank 105g. One end of the second spring 105h is fixedly connected to the bottom of the housing 101, and the other end is fixedly connected to the end of the pressure rod 105f.

[0021] When the mounting block 105e is pressed down, the mounting block 105e presses the pressure rod 105f, the pressure rod 105f presses the second spring 105h, the mounting block 105e pulls the pull rod 105d, the pull rod 105d pulls the first spring 105c, which in turn pulls the mounting block 105e. The first spring 105c and the second spring 105h cooperate with each other to achieve the positioning of the mounting block 105e and the effect of double shock absorption.

[0022] Furthermore, the short-circuit protection assembly 109 includes a terminal block 109a fixedly installed on the side wall of the sensor 108, a wire clip 109b fixedly installed on the surface of the aluminum plate 107, a wire 109c fixedly connected to the inner wall of the terminal block 109a, and a threaded tube 109d sleeved on the surface of the wire 109c.

[0023] Among them, the threaded tube 109d is arranged in sections suspended on the side wall of the wire clamp 109b to prevent short circuit of the wire 109c, and the wire clamp 109b fixes the wire 109c in sections to prevent the problem of the rubber of the wire 109c from breaking.

[0024] Preferably, the opening and closing assembly 110 includes a hinge 110a fixedly installed on the side wall of the housing 101, a slider 110b fixedly connected to the surface of the hinge 110a, a guide rail 110c slidably connected to the inner wall of the slider 110b, a pull plate 110d fixedly installed at the end of the guide rail 110c, a crank 110e movably connected to the inner wall of the pull plate 110d, a shaft plate 110f fixedly connected to the side wall of the housing 101, and a spring telescopic rod 110g movably connected to the surface of the shaft plate 110f.

[0025] It should be noted that the middle part of the crank 110e is movably connected to the shaft on the surface of the shaft plate 110f. When the cover plate 103 is opened, the cover plate 103 pulls the crank 110e to rotate with the hinge 110a. The slide rail slides on the inner wall of the slider 110b. The rotation of the crank 110e drives the guide rail 110c and the cover plate 103 to achieve up and down flipping motion. In addition, the shaft at the end of the crank 110e is equipped with a self-locking spring telescopic rod 110g, which can limit the cover plate 103.

[0026] In use, the fan 112 is turned on, and the dustproof plate 111 reduces the entry of dust. The air circulates in the inner cavity of the housing 101, and the heat is discharged through the heat sink 104 to achieve the effect of heat dissipation. When the mounting block 105e is pressed down, the mounting block 105e presses the pressure rod 105f, the pressure rod 105f presses the second spring 105h, the mounting block 105e pulls the pull rod 105d, the pull rod 105d pulls the first spring 105c, and thus pulls the mounting block 105e. The first spring 105c and the second spring 105h cooperate with each other to achieve the positioning of the mounting block 105e and double shock absorption. The effect is that the threaded tube 109d is suspended in sections on the side wall of the wire clamp 109b to prevent short circuit of the wire 109c. The wire clamp 109b fixes the wire 109c in sections to prevent the problem of the rubber of the wire 109c breaking. When the cover plate 103 is opened, the cover plate 103 pulls the crank 110e to rotate with the hinge 110a. The slide rail slides on the inner wall of the slider 110b. The rotation of the crank 110e drives the guide rail 110c and the cover plate 103 to achieve up and down flipping movement. In addition, the shaft at the end of the crank 110e is equipped with a self-locking spring telescopic rod 110g, which can limit the cover plate 103.

[0027] In summary, the fan 112 and heat sink 113 effectively dissipate the heat generated by the battery panel 106 and sensor 108 during operation; the short-circuit protection component 109 effectively prevents the problem of broken rubber on the wire 109c and the short circuit caused by broken rubber on the wire 109c; and the opening and closing component 110 effectively solves the problem of inconvenient operation when maintaining the sensor 108. The device is simple and efficient to operate, and effectively solves the problems of traditional temperature sensors 108 not being able to protect the wire 109c and not being able to provide safer and more stable temperature monitoring for energy storage batteries.

[0028] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0029] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0030] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0031] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A wire-based short-circuit protection temperature sensor for energy storage batteries, characterized in that: include, The housing (101), the fixing plate (102) fixedly installed on the outer wall of the housing (101), the cover plate (103) movably connected to the side wall of the housing (101), the heat dissipation vent (104) opened on the side wall of the housing (101), the shock absorption assembly (105) provided at the bottom of the housing (101), the battery plate (106) fixedly installed on the surface of the shock absorption assembly (105), the aluminum plate (107) attached to the surface of the battery plate (106), the sensor (108) fixedly connected to the surface of the aluminum plate (107), the anti-short circuit assembly (109) fixedly connected to the side wall of the sensor (108), the opening and closing assembly (110) fixedly installed on the surface of the cover plate (103), the dustproof plate (111) fixedly installed on the inner wall of the cover plate (103), the fan (112) adapted to be installed on the surface of the dustproof plate (111), and the heat sink (113) fixedly installed on the inner wall of the housing (101). The shock absorption assembly (105) includes a connecting block (105a) fixedly installed on the inner wall of the housing (101), a first buffer barrel (105b) movably connected to the inner wall of the connecting block (105a), a first spring (105c) disposed in the inner cavity of the first buffer barrel (105b), a pull rod (105d) slidably connected to the inner wall of the first buffer barrel (105b), a mounting block (105e) movably connected to the end of the pull rod (105d), a pressure rod (105f) fixedly installed at the bottom of the mounting block (105e), a second buffer barrel (105g) fixedly installed at the bottom of the housing (101), and a second spring (105h) disposed in the inner cavity of the second buffer barrel (105g).

2. The wire-based short-circuit protection temperature sensor for energy storage batteries according to claim 1, characterized in that: One end of the first spring (105c) is fixedly connected to the side wall of the first buffer barrel (105b), and the other end is fixedly connected to the end of the pull rod (105d). The pressure rod (105f) is slidably connected to the inner wall of the second buffer barrel (105g). One end of the second spring (105h) is fixedly connected to the bottom of the housing (101), and the other end is fixedly connected to the end of the pressure rod (105f).

3. The wire-based short-circuit protection temperature sensor for energy storage batteries according to claim 2, characterized in that: The short-circuit protection assembly (109) includes a terminal block (109a) fixedly mounted on the side wall of the sensor (108) and a wire clip (109b) fixedly mounted on the surface of the aluminum plate (107).

4. The wire-protected short-circuit energy storage battery temperature sensor according to claim 3, characterized in that: The short-circuit protection assembly (109) also includes a wire (109c) fixedly connected to the inner wall of the terminal (109a) and a threaded tube (109d) sleeved on the surface of the wire (109c).

5. A wire-based short-circuit protection temperature sensor for energy storage batteries according to claim 4, characterized in that: The opening and closing assembly (110) includes a hinge (110a) fixedly installed on the side wall of the housing (101), a slider (110b) fixedly connected to the surface of the hinge (110a), and a guide rail (110c) slidably connected to the inner wall of the slider (110b).

6. The wire-based short-circuit protection temperature sensor for energy storage batteries according to claim 5, characterized in that: The opening and closing assembly (110) also includes a pull plate (110d) fixedly installed at the end of the guide rail (110c) and a crank (110e) movably connected to the inner wall of the pull plate (110d).

7. A wire-based short-circuit protection temperature sensor for energy storage batteries according to claim 6, characterized in that: The opening and closing assembly (110) also includes a shaft plate (110f) fixedly connected to the side wall of the housing (101), and a spring telescopic rod (110g) movably connected to the surface of the shaft plate (110f).

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