A new energy vehicle core complex oil circuit detection device

CN224731511UActive Publication Date: 2026-09-08ZHEJIANG JUFENG TECH CO LTD
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Patent Information

Application Number
CN202521871801.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-31
Publication Date
2026-09-08
Estimated Expiration
2035-08-31

AI Technical Summary

Technical Problem

[0002]随着新能源汽车电机的发展,单位功率越做越高,原本的风冷、水冷,冷却模式无法满足更高功率密度的散热需求,新型冷却方式采用在铁芯本体上挖特定槽,采用冷却油直接冷却方式

Benefits of technology

[0009]本实用新型具有的有益效果:通过设置两个环形气囊与测风组件,并在两者之间的壳体上设置气管连接头,两个环形气囊对铁芯的外全面密封,气管连接头向铁芯的油孔内进行灌气,观察测风组件中多条纤维丝线的方向便可直接目视判断出油孔是否贯通,方便工作人员观察;

✦ Generated by Eureka AI based on patent content.

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Abstract

A new energy automobile core complex oil circuit detection device belongs to motor core manufacturing detection technical field; two annular air bags and a wind measuring assembly are arranged, and an air pipe connector is arranged on the shell between the two annular air bags, the two annular air bags are sealed to the outer surface of the core, the air pipe connector is filled with air into the oil hole of the core, and the direction of the plurality of fiber wires in the wind measuring assembly can be directly observed to judge whether the oil hole is through or not, so that the staff can observe conveniently; the outer wall of the core is sealed by the annular air bag, so that the gas filled into the oil hole is prevented from leaking out, so that the gas flowing in the oil hole has a certain pressure, and the fiber wire is blown to facilitate observation.
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Description

Technical Field

[0001] This utility model belongs to the field of motor core manufacturing and testing technology, specifically relating to a complex oil circuit testing device for new energy vehicle cores. Background Technology

[0002] With the development of new energy vehicle motors, the power-to-weight ratio is getting higher and higher. The original air-cooling and water-cooling modes can no longer meet the heat dissipation requirements of higher power density. The new cooling method adopts a method of digging specific grooves in the iron core body and using cooling oil for direct cooling.

[0003] Because the iron core is made up of stamped laminations, there is a probability of debris getting trapped between the laminations. Conventional inspections cannot guarantee the continuity of the oil holes through visual inspection. Summary of the Invention

[0004] The present invention aims to solve the technical problems existing in the prior art and provide a device for detecting complex oil circuits in the iron core of new energy vehicles.

[0005] The above-mentioned technical problems of this utility model are mainly solved by the following technical solution: a complex oil circuit detection device for iron core of new energy vehicle, including a shell, the shell being a hollow cylindrical structure, a bottom limiting platform provided at the bottom of the shell, two sets of limiting rings provided on the inner wall surface of the shell, a through hole provided on the shell within each limiting ring, a threaded hole provided on the shell between the two sets of limiting rings, an annular airbag provided in each of the two sets of limiting rings, an air pipe connector connected to the threaded hole of the shell on each of the two annular airbags, and the air pipe connectors on the two annular airbags being placed in the through hole of the shell; The housing is provided with a pin mounting seat, and a rotating shaft is provided in the pin mounting seat. The rotating shaft is rotatably connected to the pin mounting seat, and a set of wind measuring components are symmetrically provided at the upper and lower ends of the rotating shaft. The wind measurement component includes a mounting plate, which is circular in shape and has a socket at one end. The mounting plate is connected to a rotating shaft through the socket. The mounting plate is provided with an annular pressure plate, and several fiber threads are pressed between the mounting plate and the annular pressure plate.

[0006] Preferably, several fiber filaments are evenly distributed in a ring between the mounting plate and the ring pressure plate.

[0007] Preferably, the fiber filaments are made of a flexible material.

[0008] Preferably, the housing, the annular airbag, and the mounting plate are all arranged on the same axis.

[0009] The beneficial effects of this utility model are as follows: by setting two annular airbags and a wind measuring component, and setting an air pipe connector on the shell between the two, the two annular airbags completely seal the outside of the iron core, and the air pipe connector injects air into the oil hole of the iron core. By observing the direction of multiple fiber filaments in the wind measuring component, it is possible to directly visually determine whether the oil hole is open, which is convenient for staff to observe. By sealing the outer wall of the iron core with an annular airbag, the gas injected into the oil hole can be prevented from leaking out, thus ensuring that the gas flowing in the oil hole has a certain pressure, which makes it easier to blow the fiber filaments for observation. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a diagram showing one usage state of this utility model.

[0011] In the diagram: 1. Shell; 2. Bottom limiting platform; 3. Limiting ring; 4. Through hole; 5. Threaded hole; 6. Annular airbag; 7. Air pipe connector; 8. Pin mounting seat; 9. Rotating shaft; 10. Mounting plate; 11. Socket; 12. Annular pressure plate; 13. Fiber thread. Detailed Implementation

[0012] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0013] Example: A device for detecting complex oil circuits in the core of a new energy vehicle, such as... Figures 1-2 As shown, the device includes a housing 1, which is a hollow cylindrical structure. The bottom of the housing 1 is provided with a bottom limiting platform 2. Two sets of limiting rings 3 are provided on the inner wall of the housing 1. Each of the limiting rings 3 has a through hole 4. A threaded hole 5 is provided on the housing 1 between the two sets of limiting rings 3. An annular airbag 6 is provided in each of the two sets of limiting rings 3. An air tube connector 7 is connected to each of the two annular airbags 6 and the threaded hole 5 of the housing 1. The air tube connector 7 on the two annular airbags 6 is placed in the through hole 4 of the housing 1. The housing 1 is provided with a pin mounting seat 8, and a rotating shaft 9 is provided in the pin mounting seat 8. The rotating shaft 9 is rotatably connected to the pin mounting seat 8, and a set of wind measuring components are symmetrically provided at the upper and lower ends of the rotating shaft 9. The wind measurement component includes a mounting plate 10, which is ring-shaped and has a socket 11 at one end. The mounting plate 10 is connected to the rotating shaft 9 through the socket 11. The mounting plate 10 is provided with an annular pressure plate 12, and a number of fiber threads 13 are pressed between the mounting plate 10 and the annular pressure plate 12.

[0014] Several fiber filaments 13 are evenly distributed in a ring between the mounting plate 10 and the annular pressure plate 12; the fiber filaments 13 are made of flexible material; the shell 1, the annular airbag 6 and the mounting plate 10 are all arranged on the same axis.

[0015] The principle of this invention: When using the testing device, the iron core is first placed inside the housing 1, and the bottom is supported by the bottom limiting platform 2. The iron core is made of multiple stacked laminations, and the laminations have intersecting oil holes. The oil holes of the multiple laminations are stacked to form oil channels. An oil inlet is provided in the middle of the iron core, which extends to the upper and lower sides of the iron core. The outer periphery of the annular airbag 6 is positioned by the limiting ring 3 to ensure its stability during the testing process. The air pipe connector 7 is connected to an external air source to fill the testing device with compressed air. The annular airbag 6 is set on the inner wall of the housing 1 and expands through the air pipe connector 7 to seal and fix the iron core. The mounting plate 10 is connected to the housing 1 through the pin mounting seat 8 and can rotate around the rotating shaft 9 to facilitate the insertion and removal of the iron core. During the test, compressed air is filled into the oil channel inside the iron core, and the change of the fiber filaments 13 is used to judge whether the oil channel is unobstructed, thereby completing the efficient testing of the iron core oil channel.

[0016] Finally, it should be noted that the above embodiments are merely representative examples of this utility model. Obviously, this utility model is not limited to the above embodiments and can have many variations. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model should be considered to fall within the protection scope of this utility model.

Claims

1. A new energy vehicle core complex oil circuit detection device, comprising a shell (1), characterized in that: The shell (1) is a hollow cylindrical structure, the bottom of the shell (1) is provided with a bottom limiting table (2), two groups of limiting rings (3) are arranged on the inner wall surface of the shell (1), a through hole (4) is arranged on the shell (1) in the limiting ring (3), a threaded hole (5) is arranged on the shell (1) between the two groups of limiting rings (3), an annular air bag (6) is arranged in the limiting ring (3), a gas pipe connector (7) is connected to the threaded hole (5) of the shell (1) and the annular air bag (6), and the gas pipe connector (7) on the two annular air bags (6) is arranged in the through hole (4) of the shell (1); The shell (1) is provided with a pin shaft mounting seat (8), the pin shaft mounting seat (8) is provided with a rotating shaft (9), the rotating shaft (9) is rotatably connected with the pin shaft mounting seat (8), and a group of wind measuring assemblies are symmetrically arranged at the upper and lower ends of the rotating shaft (9); The wind measuring assembly comprises an installation plate (10), the installation plate (10) is in the form of a circular ring, one end of the installation plate (10) is provided with a socket (11), the installation plate (10) is connected with the rotating shaft (9) through the socket (11), the installation plate (10) is provided with an annular pressing plate (12), and a plurality of fiber silk lines (13) are pressed between the installation plate (10) and the annular pressing plate (12).

2. The new energy vehicle core complex oil circuit detection device according to claim 1, characterized in that: A plurality of fiber silk lines (13) are annularly and uniformly distributed between the installation plate (10) and the annular pressing plate (12).

3. The new energy vehicle core complex oil circuit detection device according to claim 1, characterized in that: The fiber silk line (13) is made of flexible material.

4. The new energy vehicle core complex oil circuit detection device according to claim 1, characterized in that: The shell (1), the annular air bag (6) and the installation plate (10) are coaxially arranged.