A tool for non-vehicle-mounted charger virtual load detection device

CN224732053UActive Publication Date: 2026-09-08Hangzhou Institute of Quality and Metrology
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Patent Information

Application Number
CN202521142251.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2026-09-08
Estimated Expiration
2035-06-05

AI Technical Summary

Technical Problem

但是虚负荷检定也有一个弊端,即需要对充电桩进行相应的改进,以方便虚负荷装置输出的电压和电流的流入,并且由于非车载充电机的外观不同,内部接线也有差异,更进一步导致虚负荷检定装置与不同充电桩之间的连接匹配问题

Benefits of technology

[0012]The beneficial effects of this utility model are as follows: The virtual load verification device inputs voltage and current to the charging pile under test through the wiring adapter. The current at the charging pile under test circulates to the virtual load verification device through the wiring adapter. In this process, the wiring adapter adapts the wiring connection between the virtual load verification device and the charging pile under test, so that there is no need to make adaptation improvements to the charging pile or adjust the wiring of the virtual load verification device for the charging pile under test. The connection between the two can be completed without the need to make adaptation improvements to the charging pile under test. It has the advantages of existing virtual load verification devices and avoids the cost of improving the charging pile under test.

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Abstract

The utility model provides a kind of tool for non-vehicle-mounted charger dummy load verification device, it is characterized by: including the wiring adapter connected between dummy load verification device and the charging pile to be detected, the wiring adapter side has the input current gun seat and input voltage seat connected with dummy load verification device, the other side has the measured charging pile gun mouth connected with the charging pile to be detected, and the side of the wiring adapter with measured charging pile gun mouth is also provided with current DC+ port and current DC- port, to make dummy load verification device and the charging pile to be detected form circuit loop by input current gun seat and current DC+ port, current DC- port;The utility model need not to change the structure of charging pile, dummy load verification device and charging pile can be connected, improve charging pile detection efficiency, effect.
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Description

Technical Field

[0001] This utility model relates to the field of charging pile testing equipment, and in particular to a tooling for a non-vehicle-mounted charger virtual load verification device. Background Technology

[0002] Currently, charging pile manufacturers generally use the actual load verification mode for the metrological verification of off-board chargers. Actual load verification mainly consists of an actual load calibrator and a load. As the specifications and power of charging piles continue to increase, manufacturers need to continuously expand the power testing capabilities of off-board chargers, adding corresponding load equipment. Furthermore, actual load verification consumes a large amount of electrical energy; both the equipment investment and electricity consumption represent a significant expense for manufacturers.

[0003] Currently, in addition to the actual load verification mode, there is also a virtual load verification mode. Virtual load verification mainly uses a virtual load verification device to perform metrological verification of off-board chargers. The virtual load verification device mainly consists of a voltage amplifier, a current amplifier, and a standard. Its working principle is to use electronic components to output voltage and current; the voltage and current can be set according to the power specifications of the off-board charger to meet its maximum power requirements. The voltage and current output by the virtual load device pass through the internal metering circuit of the off-board charger to perform metrological verification.

[0004] Therefore, since virtual load testing consumes very little actual electrical energy and the equipment is cheaper than actual load testing, it is the preferred equipment for charging pile manufacturers. However, virtual load testing also has a drawback: it requires corresponding modifications to the charging pile to facilitate the input of voltage and current from the virtual load device. Furthermore, due to the different appearances and internal wiring of off-board chargers, it further leads to connection matching issues between the virtual load testing device and different charging piles. Utility Model Content

[0005] The purpose of this utility model is to provide a tooling for a non-vehicle-mounted charger virtual load verification device that can connect the virtual load verification device and the charging pile without changing the structure of the charging pile, thereby improving the detection efficiency and effect of the charging pile.

[0006] To solve the above-mentioned technical problems, this utility model provides a tooling for a non-vehicle-mounted charger dummy load verification device, including a wiring adapter connected between the dummy load verification device and the charging pile to be tested. One side of the wiring adapter has an input current gun holder and an input voltage holder connected to the dummy load verification device, and the other side has a test charging pile gun port connected to the charging pile to be tested. The side of the wiring adapter with the test charging pile gun port is also provided with a current DC+ port and a current DC- port, so that the dummy load verification device and the charging pile to be tested form a circuit loop through the input current gun holder, the current DC+ port, and the current DC- port.

[0007] Furthermore, the charging station gun port under test includes a first charging station gun port and a second charging station gun port under test, the current DC+ port includes a first current DC+ port and a second current DC+ port, and the current DC- port includes a first current DC- port and a second current DC- port, so that the first charging station gun port, the first current DC+ port, and the first current DC- port are used to connect to the first charging station under test, and the second charging station gun port, the second current DC+ port, and the second current DC- port are used to connect to the second charging station under test.

[0008] Furthermore, the wiring adapter has a test cable header on one side and a first test cable socket and a second test cable socket on the other side, so that the first test cable socket and the second test cable socket are used to connect the first charging pile to be tested and the second charging pile to be tested, respectively, and are connected to the virtual load verification device by the test cable header.

[0009] Furthermore, the wiring adapter is provided with a charging pile working power input socket and a charging pile working power output socket on both sides respectively. The charging pile working power input socket is used to provide working power to the wiring adapter, and the charging pile working power output socket is used to provide working power to the charging pile to be tested.

[0010] Furthermore, the bottom of the wiring adapter is rotatably connected to several rollers.

[0011] Furthermore, the wiring adapter has a handle on its side.

[0012] The beneficial effects of this utility model are as follows: The virtual load verification device inputs voltage and current to the charging pile under test through the wiring adapter. The current at the charging pile under test circulates to the virtual load verification device through the wiring adapter. In this process, the wiring adapter adapts the wiring connection between the virtual load verification device and the charging pile under test, so that there is no need to make adaptation improvements to the charging pile or adjust the wiring of the virtual load verification device for the charging pile under test. The connection between the two can be completed without the need to make adaptation improvements to the charging pile under test. It has the advantages of existing virtual load verification devices and avoids the cost of improving the charging pile under test. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a front view of the wiring adapter in this utility model.

[0015] Figure 3 This is a schematic diagram of the back of the wiring adapter in this utility model.

[0016] Figure 4 This is a schematic diagram of the calibration connection of the single-gun charging pile in this utility model.

[0017] Reference numerals in the attached diagram: 1. Virtual load verification device; 2. Wiring adapter; 21. Input current gun holder; 22. Input voltage holder; 23. First charging pile gun port under test; 24. Second charging pile gun port under test; 25. First current DC+ port; 26. Second current DC+ port; 27. First current DC- port; 28. Second current DC- port; 29. ​​Test lead main holder; 210. First test lead socket; 211. Second test lead socket; 212. Charging pile working power input socket; 213. Charging pile working power output socket; 3. Charging pile to be tested. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0019] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as a limitation of this utility model.

[0020] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.

[0021] like Figures 1-4 The present invention provides a tooling for a non-vehicle-mounted charger dummy load verification device, including a wiring adapter 2 connected between the dummy load verification device 1 and the charging pile 3 to be tested. The wiring adapter 2 has an input current gun holder 21 and an input voltage holder 22 connected to the dummy load verification device 1 on one side, and a test charging pile gun port connected to the charging pile 3 on the other side. The side of the wiring adapter 2 with the test charging pile gun port is also provided with a current DC+ port and a current DC- port, so that the dummy load verification device 1 and the charging pile 3 to be tested form a circuit loop through the input current gun holder, the current DC+ port, and the current DC- port.

[0022] The virtual load testing device inputs voltage and current to the charging pile under test through a wiring adapter. The current from the charging pile under test circulates to the virtual load testing device through the wiring adapter. In this process, the wiring adapter adapts the wiring connection between the virtual load testing device and the charging pile under test, thus eliminating the need for compatibility improvements to the charging pile or wiring adjustments to the virtual load testing device for the charging pile under test. This completes the connection between the two, possessing the advantages of existing virtual load testing devices while avoiding the costs associated with modifying the charging pile under test.

[0023] The input current gun holder is used to connect to the current input of the virtual load verification device, including DC+ current input and DC- current input. The input voltage socket is used to connect to the voltage input of the virtual load testing device, including DC+ voltage input and DC- voltage input.

[0024] Preferably, the charging pile gun port under test includes a first charging pile gun port 23 and a second charging pile gun port 24, the current DC+ port includes a first current DC+ port 25 and a second current DC+ port 26, and the current DC- port includes a first current DC- port 27 and a second current DC- port 28, so that the first charging pile gun port 23, the first current DC+ port 25, and the first current DC- port 27 are used to connect to a first charging pile under test, and the second charging pile gun port 24, the second current DC+ port 26, and the second current DC- port 28 are used to connect to a second charging pile under test.

[0025] Specifically, the first and second charging pile gun ports are designed for the dual-gun or single-gun configuration of the charging pile to be tested. If it is a single gun, the charging gun is inserted into the first charging pile gun port. If it is a dual-gun configuration, the two charging guns are connected to the first and second charging pile gun ports respectively. The first current DC+ port is used to connect the DC+ current flowing into the first charging gun of the charging pile to be tested. The first current DC-port is used to connect the DC-current outflow of the first charging gun of the charging pile to be tested. The second current DC+ port is used to connect the DC+ current flow of the second charging gun of the charging pile to be tested. The second current DC-port is used to connect the DC-current outflow of the second charging gun of the charging pile to be tested; Preferably, the wiring adapter 2 has a test cable header 29 on one side and a first test cable socket 210 and a second test cable socket 211 on the other side, so that the first test cable socket 210 and the second test cable socket 211 are respectively used to connect the first charging pile to be tested and the second charging pile to be tested, and are connected to the virtual load verification device 1 by the test cable header 29.

[0026] Specifically, the test lead assembly is used to connect to the test lead interfaces required by the virtual load verification device, including the 485 communication line interface, pulse line interface, and signal switching line interface. The first test line connector is used for the test lines required when performing metering calibration on one of the charging guns of the charging pile under test. It includes a 485 interface, a pulse line interface, and a signal switching line interface. The second test line connector is used for the test lines required when performing metering calibration on another charging gun of the charging pile under test. It includes a 485 interface, a pulse line interface, and a signal switching line interface.

[0027] Preferably, the wiring adapter 2 is provided with a charging pile working power input socket 212 and a charging pile working power output socket 213 on both sides. The charging pile working power input socket 212 is used to provide working power to the wiring adapter 2, and the charging pile working power output socket 213 is used to provide working power to the charging pile 3 to be tested.

[0028] Specifically, the charging pile's power input socket is used to provide power to the wiring adapter; The charging pile power output socket is used to provide AC power to the charging pile under test.

[0029] Preferably, the bottom of the wiring adapter 2 is rotatably connected with several rollers, so that the wiring adapter can be easily moved to the charging pile or the virtual load testing device to be tested, thereby increasing the convenience of the testing process.

[0030] Preferably, the wiring adapter 2 has a handle on one side so that the operator can control the movement of the wiring adapter by pushing or pulling the handle.

[0031] This utility model is not limited to the above-described preferred embodiments. Anyone can derive other forms of products under the guidance of this utility model. However, regardless of any changes made in their shape or structure, any technical solution that is the same as or similar to this application falls within the protection scope of this utility model.

Claims

1. A tooling for off-board charger virtual load verification device, characterized in that: The device includes a wiring adapter (2) that connects the virtual load testing device (1) and the charging pile (3) to be tested. The wiring adapter (2) has an input current gun holder (21) and an input voltage holder (22) connected to the virtual load testing device (1) on one side, and a test charging pile gun port connected to the charging pile (3) on the other side. The wiring adapter (2) also has a current DC+ port and a current DC- port on the side with the test charging pile gun port, so that the virtual load testing device (1) and the charging pile (3) to be tested form a circuit loop through the input current gun holder, the current DC+ port, and the current DC- port. The charging station gun port under test includes a first charging station gun port (23) and a second charging station gun port (24). The DC+ current port includes a first DC+ current port (25) and a second DC+ current port (26). The DC- current port includes a first DC- current port (27) and a second DC- current port (28), so that the first charging station gun port (23), the first DC+ current port (25), and the first DC- current port (27) are used to connect to the first charging station under test, and the second charging station gun port (24), the second DC+ current port (26), and the second DC- current port (28) are used to connect to the second charging station under test.

2. The tooling for off-board charger virtual load verification device of claim 1, wherein: The wiring adapter (2) has a test cable header (29) on one side and a first test cable socket (210) and a second test cable socket (211) on the other side, so that the first test cable socket (210) and the second test cable socket (211) are used to connect the first charging pile to be tested and the second charging pile to be tested, respectively, and are connected to the virtual load verification device (1) by the test cable header (29).

3. The tooling for off-board charger virtual load verification device of claim 1, wherein: The wiring adapter (2) is provided with a charging pile working power input socket (212) and a charging pile working power output socket (213) on both sides respectively. The charging pile working power input socket (212) is used to provide working power to the wiring adapter (2), and the charging pile working power output socket (213) is used to provide working power to the charging pile (3) to be tested.

4. The tooling for the off-board charger dummy load verification device according to claim 1, characterized in that: The bottom of the wiring adapter (2) is rotatably connected to several rollers.

5. The tooling for off-board charger virtual load verification device of claim 1, wherein: The wiring adapter (2) has a handle on its side.