A new energy lithium battery insulation performance detection device
Patent Information
- Application Number
- CN202521598319.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-07-30
AI Technical Summary
[0003]传统检测设备多采用固定式单工位布局,检测过程需经历“人工上料、静置检测、人工下料”的离散式操作,三个环节无法并行开展
其中一个锂电池本体检测后通过间歇旋转组件驱动,紧接着下一个锂电池本体进行检测,通过多工位轮转检测,可以同时并行开展人工上料、静置检测、人工下料的操作,更高效的提升设备有效运行时间,可以适配大产量生产线节奏。
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Figure CN224732124U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium battery technology, and in particular to a device for testing the insulation performance of new energy lithium batteries. Background Technology
[0002] Lithium-ion batteries are a type of battery that uses lithium metal or lithium alloys as the positive / negative electrode materials and a non-aqueous electrolyte solution. Due to the highly reactive chemical properties of lithium metal, its processing, storage, and use require very strict environmental control. With the development of science and technology, lithium-ion batteries have become mainstream, and with the advancement of new energy development, their application in the new energy field is also rapidly expanding.
[0003] Traditional testing equipment often adopts a fixed single-station layout. The testing process requires discrete operations of "manual loading, static testing, and manual unloading," and these three stages cannot be carried out in parallel. For example, after the insulation resistance test of one battery is completed, it is necessary to wait for the unloading to be completed before the loading of the next battery can proceed, which shortens the effective operating time of the equipment and makes it difficult to adapt to the pace of high-volume production lines.
[0004] Therefore, it is necessary to provide a new testing device for the insulation performance of new energy lithium batteries to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a device for testing the insulation performance of new energy lithium batteries.
[0006] This utility model provides a new energy lithium battery insulation performance testing device, including a testing base, a multi-station rotating platform, several clamp bases, several lithium battery bodies, and a testing area cover. The upper surface of the testing base has an annular guide groove, and the testing area cover is fixedly connected to the upper surface of the testing base. The testing area cover is equipped with a lifting testing component for testing the insulation performance of the lithium battery body. The outer circumference of the multi-station rotating platform has an annular guide plate, which is rotatably connected inside the annular guide groove. An intermittent rotation component is provided between the testing base and the multi-station rotating platform. Several lever guide grooves are arranged in a circular array on the side of the multi-station rotating platform closest to the testing base. Several clamp bases are arranged in a circular array on the upper surface of the multi-station rotating platform, and clamp bases are equipped with clamping components for fixing the lithium battery body.
[0007] Preferably, the lifting detection assembly includes a telescopic cylinder, a lifting rod, a probe connecting plate, two lifting guide rods, and positive and negative electrode detection probes. The telescopic cylinder is fixedly connected to one side of the upper surface of the detection area cover. The extension shaft end of the telescopic cylinder is connected to one end of the lifting rod, and the other end of the lifting rod passes through the detection area cover and is fixedly connected to the probe connecting plate. The bottom end of the probe connecting plate is provided with positive and negative electrode detection probes, and the two lifting guide rods are slidably connected between the top two sides of the probe connecting plate and the detection area cover.
[0008] Preferably, the clamping assembly includes a gear and rack transmission assembly, two guide rails, two slide plates, two clamping plates, and a battery platform. The two guide rails are fixedly connected to both sides of the upper surface of the fixture base, and the two slide plates are slidably connected to the two ends of the two guide rails. The two clamping plates are fixedly connected to the upper surfaces of the two slide plates, and the two clamping plates are symmetrically arranged. A gear and rack transmission assembly is provided between the two slide plates, the fixture base, and the multi-station rotating platform. The battery platform is fixedly connected to the upper surface of the fixture base, and the lithium battery body is placed on the upper surface of the battery platform.
[0009] Preferably, the gear and rack transmission assembly includes a drive gear shaft, a drive gear, two rack plates, and a drive motor. The drive motor is embedded inside the multi-station rotating mechanism. The output end of the drive motor is connected to one end of the drive gear shaft, and the other end of the drive gear shaft passes through the multi-station rotating mechanism to the outside of the fixture base and is fixedly connected to the drive gear. The two rack plates are respectively fixedly connected to the lower surfaces of two slide plates. The two rack plates are symmetrically staggered and mesh with the drive gear.
[0010] Preferably, the intermittent rotation assembly includes a drive motor, a drive motor shaft, a drive plate, and a lever. The drive motor is embedded inside the detection base. The output end of the drive motor is connected to one end of the drive motor shaft. The other end of the drive motor shaft is fixedly connected to one end of the drive plate. The other end of the drive plate is rotatably connected to the lever near the multi-station rotation side. The lever is rotatably connected between several lever guide grooves.
[0011] Preferably, the positions of the positive and negative terminals on the upper surface of the lithium battery body correspond one-to-one with the positions of the positive and negative detection probes.
[0012] Compared with related technologies, the new energy lithium battery insulation performance testing device provided by this utility model has the following beneficial effects: After one lithium battery body is inspected, it is driven by an intermittent rotating component, and then the next lithium battery body is inspected. Through multi-station rotating inspection, manual loading, static inspection and manual unloading operations can be carried out in parallel, which can improve the effective operating time of the equipment more efficiently and adapt to the rhythm of high-volume production lines. Attached Figure Description
[0013] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of a new energy lithium battery insulation performance testing device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the lifting detection component. Figure 3 for Figure 1 The diagram shows the structure of the clamping assembly. Figure 4 for Figure 1A schematic diagram of the gear and rack transmission assembly shown; Figure 5 for Figure 1 The diagram shows the structure of the annular guide groove. Figure 6 for Figure 1 The diagram shows the structure of the intermittent rotating component.
[0014] The diagram is labeled as follows: 1. Detection base; 101. Annular guide groove; 2. Detection area cover; 201. Telescopic cylinder; 202. Lifting guide rod; 203. Lifting rod; 204. Probe connecting plate; 205. Positive and negative electrode detection probes; 3. Multi-station rotation; 301. Annular guide plate; 302. Toggle rod guide groove; 4. Fixture base; 401. Guide rail; 402. Slide plate; 403. Clamping plate; 404. Rack plate; 405. Drive gear shaft; 406. Drive gear; 5. Lithium battery body; 501. Battery positive and negative terminals; 6. Battery platform; 7. Drive motor; 701. Drive motor shaft; 702. Drive plate; 703. Toggle rod. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Please refer to the following: Figure 1 -,in, Figure 1 A schematic diagram of a preferred embodiment of a new energy lithium battery insulation performance testing device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the lifting detection component. Figure 3 for Figure 1 The diagram shows the structure of the clamping assembly. Figure 4 for Figure 1 A schematic diagram of the gear and rack transmission assembly shown; Figure 5 for Figure 1 The diagram shows the structure of the annular guide groove. Figure 6 for Figure 1 The diagram shows the structure of the intermittent rotating component.
[0017] In the specific implementation process, such as Figure 1-6As shown, the device includes a testing base 1, a multi-station rotating mechanism 3, several fixture bases 4, several lithium battery bodies 5, and a testing area cover 2. The upper surface of the testing base 1 is provided with an annular guide groove 101. The testing area cover 2 is fixedly connected to the upper surface of the testing base 1. The testing area cover 2 is provided with a lifting testing component for testing the insulation performance of the lithium battery body 5. The outer circumferential surface of the multi-station rotating mechanism 3 is provided with an annular guide plate 301. The annular guide plate 301 is rotatably connected inside the annular guide groove 101. An intermittent rotation component is provided between the testing base 1 and the multi-station rotating mechanism 3. Several lever guide grooves 302 are arranged in a circular array on the side of the multi-station rotating mechanism 3 closest to the testing base 1. Several fixture bases 4 are arranged in a circular array on the upper surface of the multi-station rotating mechanism 3. The fixture bases 4 are provided with clamping components for fixing the lithium battery body 5.
[0018] In the specific implementation process, such as Figure 2 As shown, the lifting detection assembly includes a telescopic cylinder 201, a lifting rod 203, a probe connecting plate 204, two lifting guide rods 202, and positive and negative electrode detection probes 205. The telescopic cylinder 201 is fixedly connected to one side of the upper surface of the detection area cover 2. The extension shaft end of the telescopic cylinder 201 is connected to one end of the lifting rod 203. The other end of the lifting rod 203 passes through the detection area cover 2 and is fixedly connected to the probe connecting plate 204. The bottom end of the probe connecting plate 204 is provided with positive and negative electrode detection probes 205. The two lifting guide rods 202 are slidably connected between the top two sides of the probe connecting plate 204 and the detection area cover 2.
[0019] In the specific implementation process, such as Figure 3-6As shown, the clamping assembly includes a gear and rack transmission assembly, two guide rails 401, two slide plates 402, two clamping plates 403, and a battery platform 6. The two guide rails 401 are fixedly connected to both sides of the upper surface of the fixture base 4. The two slide plates 402 are slidably connected to the ends of the two guide rails 401. The two clamping plates 403 are fixedly connected to the upper surfaces of the two slide plates 402, and are symmetrically arranged. A gear and rack transmission assembly is provided between the two slide plates 402, the fixture base 4, and the multi-station rotating 3. The battery platform 6 is fixedly connected to the upper surface of the fixture base 4, and a lithium battery body 5 is placed on the upper surface of the battery platform 6. The gear and rack transmission assembly includes a drive gear shaft 405, a drive gear 406, two rack plates 404, and a drive motor. The drive motor is embedded inside the multi-station rotating 3, and its output end is connected to one end of the drive gear shaft 405. The other end of 405 passes through the multi-station rotating 3 to the outside of the fixture base 4 and is fixedly connected to the drive gear 406. Two rack plates 404 are fixedly connected to the lower surfaces of two slide plates 402 respectively. The two rack plates 404 are symmetrically staggered and mesh with the drive gear 406. The intermittent rotation component includes a drive motor 7, a drive motor shaft 701, a drive plate 702 and a lever 703. The drive motor 7 is embedded inside the detection base 1. The output end of the drive motor 7 is connected to one end of the drive motor shaft 701. The other end of the drive motor shaft 701 is fixedly connected to one end of the drive plate 702. The other end of the drive plate 702 is rotatably connected to the lever 703 near the side of the multi-station rotating 3. The lever 703 is rotatably connected between several lever guide grooves 302. The positions of the positive and negative terminal posts 501 on the upper surface of the lithium battery body 5 correspond one-to-one with the positions of the positive and negative terminal detection probes 205.
[0020] The working principle of this utility model is as follows: The lithium battery body 5 is placed on the battery platform 6. Then, the drive motor is started to drive the drive gear shaft 405 to drive the drive gear 406 to rotate. The drive gear 406 meshes and drives the two rack plates 404 to move closer to each other. The two rack plates 404 drive the two slide plates 402 to slide closer on the two guide rails 401. Then, the two slide plates 402 drive the two clamping plates 403 to clamp and fix the lithium battery body 5. Then, the transmission motor 7 is started to drive the transmission motor shaft 701 to drive the transmission plate 702 to rotate. The transmission plate 702 pushes the multi-station rotary wheel 3 to rotate intermittently in the lever guide groove 302 through the transmission plate 703. The station rotation 3 drives several lithium battery bodies 5 to rotate intermittently through several clamping components. When one of the lithium battery bodies 5 reaches below the lifting and detection component, the telescopic cylinder 201 is activated to drive the lifting rod 203 to push the probe connecting plate 204 downward to move horizontally. The probe connecting plate 204 drives the positive and negative electrode detection probes 205 into the positive and negative electrode posts 501 of the battery to perform insulation detection. After one lithium battery body 5 is detected, it is driven by the intermittent rotation component to immediately perform the next lithium battery body 5 for detection. Through multi-station rotation detection, manual feeding, static detection and manual unloading operations can be carried out simultaneously and in parallel, which can more efficiently improve the effective operating time of the equipment and adapt to the rhythm of high-volume production lines.
[0021] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.
[0022] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A device for testing the insulation performance of new energy lithium batteries, characterized in that, The device includes a testing base (1), a multi-station rotating device (3), several fixture bases (4), several lithium battery bodies (5), and a testing area cover (2). The upper surface of the testing base (1) is provided with an annular guide groove (101). The testing area cover (2) is fixedly connected to the upper surface of the testing base (1). The testing area cover (2) is provided with a lifting testing component for testing the insulation performance of the lithium battery body (5). The outer circumferential surface of the multi-station rotating device (3) is provided with an annular guide plate (301). The annular guide plate (301) is rotatably connected inside the annular guide groove (101). An intermittent rotation component is provided between the testing base (1) and the multi-station rotating device (3). Several lever guide grooves (302) are arranged in a circular array on the side of the multi-station rotating device (3) close to the testing base (1). Several fixture bases (4) are arranged in a circular array on the upper surface of the multi-station rotating device (3). The fixture bases (4) are provided with clamping components for fixing the lithium battery body (5).
2. The new energy lithium battery insulation performance testing device according to claim 1, characterized in that, The lifting detection assembly includes a telescopic cylinder (201), a lifting rod (203), a probe connecting plate (204), two lifting guide rods (202), and positive and negative electrode detection probes (205). The telescopic cylinder (201) is fixedly connected to one side of the upper surface of the detection area cover (2). The extension shaft end of the telescopic cylinder (201) is connected to one end of the lifting rod (203). The other end of the lifting rod (203) passes through the detection area cover (2) and is fixedly connected to the probe connecting plate (204). The bottom end of the probe connecting plate (204) is provided with positive and negative electrode detection probes (205). The top two sides of the probe connecting plate (204) are slidably connected to the detection area cover (2).
3. The new energy lithium battery insulation performance testing device according to claim 2, characterized in that, The clamping assembly includes a gear and rack transmission assembly, two guide rails (401), two slide plates (402), two clamping plates (403), and a battery platform (6). The two guide rails (401) are fixedly connected to both sides of the upper surface of the fixture base (4). The two slide plates (402) are slidably connected to the two ends of the two guide rails (401). The two clamping plates (403) are fixedly connected to the upper surface of the two slide plates (402). The two clamping plates (403) are symmetrically arranged. A gear and rack transmission assembly is provided between the two slide plates (402), the fixture base (4), and the multi-station rotating (3). The battery platform (6) is fixedly connected to the upper surface of the fixture base (4). The lithium battery body (5) is placed on the upper surface of the battery platform (6).
4. The new energy lithium battery insulation performance testing device according to claim 3, characterized in that, The gear and rack transmission assembly includes a drive gear shaft (405), a drive gear (406), two rack plates (404) and a drive motor. The drive motor is embedded inside the multi-station rotary table (3). The output end of the drive motor is connected to one end of the drive gear shaft (405). The other end of the drive gear shaft (405) passes through the multi-station rotary table (3) to the outside of the fixture base (4) and is fixedly connected to the drive gear (406). The two rack plates (404) are fixedly connected to the lower surfaces of the two slide plates (402) respectively. The two rack plates (404) are symmetrically staggered and mesh with the drive gear (406).
5. The new energy lithium battery insulation performance testing device according to claim 4, characterized in that, The intermittent rotation assembly includes a drive motor (7), a drive motor shaft (701), a drive plate (702), and a lever (703). The drive motor (7) is embedded inside the detection base (1). The output end of the drive motor (7) is connected to one end of the drive motor shaft (701). The other end of the drive motor shaft (701) is fixedly connected to one end of the drive plate (702). The other end of the drive plate (702) is rotatably connected to the lever (703) near the side of the multi-station rotation (3). The lever (703) is rotatably connected between several lever guide grooves (302).
6. The new energy lithium battery insulation performance testing device according to claim 5, characterized in that, The positions of the positive and negative electrode posts (501) on the upper surface of the lithium battery body (5) correspond one-to-one with the positions of the positive and negative electrode detection probes (205).