A carrier for product coupling and a fully automatic coupling machine

Abstract

The utility model discloses a kind of carrier and full-automatic coupling machine for product coupling, comprising: carrier mounting plate, product placement block is equipped on the carrier mounting plate, product placement block is equipped with product placement area, limit mechanism is equipped on the outside of product placement area;Still including gold finger plug-in module and tail plug module, the gold finger plug-in module and tail plug module are installed on carrier mounting plate, and are respectively equipped in the both ends of product placement block.The utility model said a kind of carrier for product coupling, by adjusting, optimizing the structure of carrier, respectively plug in gold finger plug-in module and tail plug module in both ends, limit mechanism can be positioned to the both sides of PCB, prevent product from moving during processing, effectively improve the stability of product processing, facilitate product placement and glue curing processing, improve the processing yield of product.

Description

Technical Field

[0001] This utility model belongs to the field of circuit board coupling, and specifically relates to a carrier and a fully automatic coupling machine for product coupling. Background Technology

[0002] Optical modules typically require fiber arrays (FAs), which are devices that combine multiple optical fibers in a specific arrangement. During the packaging process, the transmitting end (Tosa, Tx) FA and the receiving end (Rosa, Rx) FA need to be coupled and then cured with ultraviolet (UV). During coupling, the PCB board is prone to movement, which affects the accuracy of the coupling position and the coupling quality, resulting in a low product yield. Therefore, existing coupling carriers and coupling machines need further improvement. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a carrier for product coupling. By adjusting and optimizing the structure of the carrier, gold finger plug-in modules and tail plug modules are respectively inserted at both ends. The limiting mechanism can limit the two sides of the PCB board to prevent the product from moving during processing, and effectively improve the stability of product processing.

[0004] Technical solution: In order to achieve the above objectives, this utility model provides a carrier for product coupling, including: a carrier mounting plate, a product placement block provided on the carrier mounting plate, a product placement area provided on the product placement block, and a limiting mechanism provided outside the product placement area; It also includes a gold finger connector module and a tail connector module, both of which are mounted on the carrier mounting plate and respectively located at both ends of the product placement block. This utility model provides a carrier for product coupling. By adjusting and optimizing the carrier structure, gold finger connector modules and tail connector modules are inserted at both ends. A limiting mechanism can limit the movement of the PCB board on both sides, preventing product movement during processing, effectively improving product processing stability, facilitating product placement and adhesive curing, and increasing the product yield.

[0005] The limiting mechanism includes a positioning block, a connecting block, and an adjusting block. The connecting block is located inside the product placement block. The positioning block and the adjusting block are connected by the connecting block. The positioning block has a set of limiting blocks, and a set of springs is provided between the inner side of the adjusting block and the product placement block. After the product is placed, the springs can automatically reset and press the PCB board to prevent shaking that could cause abnormal fiber optic communication.

[0006] Furthermore, a prism is provided on the side of the product placement block located in the product placement area away from the positioning block. The prism is connected to the product placement block via a mounting bracket. A prism is also provided on the other side, outside the positioning block. Additionally, an adsorption assembly for adsorbing products is provided on the product placement cavity of the product placement block. The adsorption assembly enables further positioning of the PCB board.

[0007] Furthermore, the product placement block is provided with second product carriers on both sides of the product placement area, and the second product carriers are provided with oblique cutting blocks.

[0008] Preferably, the tail plug module includes a tail plug mounting block, a tail plug adjustment component, a tail plug clamp, and a drive cylinder. The drive cylinder is mounted on the carrier mounting plate, and its output end is provided with an adapter frame assembly. The tail plug mounting block is connected to the adapter frame assembly. The tail plug adjustment component is mounted on the tail plug mounting block. The tail plug clamp is connected to the tail plug adjustment component and cooperates with the product placement block.

[0009] The tail plug adjustment assembly includes an adjustment linkage and a positioning block. The adjustment linkage is located inside the tail plug mounting block, with one end connected to the tail plug clamp and the other end connected to the positioning block. A set of springs is provided inside the positioning block. The springs inside the positioning block provide excellent resetting functionality.

[0010] In addition, it includes a reflector and a glue-receiving tube, which are connected to the carrier mounting plate via a mounting bracket.

[0011] This utility model also includes a fully automatic coupling machine, including the aforementioned carrier for product coupling, and a set of coupling mechanisms and dispensing mechanisms. The carrier for product coupling is mounted on the worktable of the machine frame via a mounting bracket. The coupling mechanisms are located on the machine frame and on both sides of the carrier for product coupling. The dispensing mechanisms are located on the worktable.

[0012] Preferably, the dispensing mechanism includes a dispensing mounting base, a mounting frame assembly, a dispensing assembly, a set of curing lamp assemblies, an upper camera, a dispensing drive mechanism, and a curing drive mechanism. A position adjustment module is provided below the dispensing mounting base, and a vertical adjustment module is provided on the dispensing mounting base. The mounting frame assembly is connected to the vertical adjustment module in a lifting manner, and a set of slide rails is provided on the mounting frame of the mounting frame assembly. The dispensing assembly is slidably connected to the corresponding slide rail via a sliding block. The dispensing drive mechanism is mounted on the mounting frame, and its output end is connected to the dispensing assembly via the drive frame. The curing lamp assembly is slidably connected to the corresponding slide rail via a sliding block. The curing drive mechanism is mounted on the mounting frame, and its output end is connected to the curing lamp assembly via the drive frame. The upper camera is connected to the rotation drive mechanism, and the rotation drive mechanism is connected to the mounting frame assembly via an adapter frame.

[0013] In addition, it includes a spectral confocal displacement sensor and a detection drive mechanism. The spectral confocal displacement sensor is connected to a corresponding slide rail via a sliding block, and the detection drive mechanism is mounted on a mounting bracket assembly, with its output end connected to the spectral confocal displacement sensor.

[0014] As can be seen from the above technical solution, this utility model has the following beneficial effects: 1. The carrier for product coupling described in this utility model adjusts and optimizes the structure of the carrier, inserts gold finger plug-in modules and tail plug modules at both ends respectively, and limits the two sides of the PCB board through the limiting mechanism to prevent the product from moving during processing, effectively improving the stability of product processing, facilitating product placement and dispensing curing, and improving the product processing yield.

[0015] 2. The combination of the prism and the upper camera in this utility model facilitates position detection, and the six-axis coupling mechanism is used for position correction and adjustment, further improving the accuracy of the coupling position and allowing it to better meet production needs.

[0016] 3. The limiting mechanism adopts a unique structural design. After the product is placed, it can automatically press the PCB board by spring reset to prevent shaking from causing abnormal fiber optic communication.

[0017] 4. The fully automatic coupling machine described in this utility model achieves automation by coordinating a carrier, a coupling mechanism, and a dispensing mechanism for product coupling, thereby effectively improving its processing efficiency and coupling quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the carrier used for product coupling in this utility model; Figure 2 This is a side view of the carrier used for product coupling in this utility model; Figure 3 for Figure 2 A partial cross-sectional view of section A; Figure 4 This is a partial schematic diagram of the carrier used for product coupling in this utility model; Figure 5 This is a schematic diagram of the limiting mechanism in this utility model; Figure 6 This is a schematic diagram of the structure of the fully automatic coupling machine described in this utility model after the cover is removed; Figure 7 This is a schematic diagram of the dispensing mechanism in this utility model; Figure 8 This is a schematic diagram of the dispensing mechanism in this utility model from another perspective. Detailed Implementation

[0019] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0020] Example 1 like Figures 1 to 4 A carrier for product coupling is shown, comprising: a carrier mounting plate 1, a product placement block 11 on the carrier mounting plate 1, a product placement area 111 on the product placement block 11, and a limiting mechanism 2 located outside the product placement area 111. It also includes a gold finger connector module 3 and a tail connector module 4, both of which are mounted on the carrier mounting plate 1 and respectively located at both ends of the product placement block 11. The PCB board is placed on the product placement area 111 of the product placement block 11, and the PCB board is restricted by the limiting mechanism 2, with the gold finger connector module and tail connector module inserted at both ends respectively.

[0021] like Figure 5 The limiting mechanism 2 shown includes a positioning block 21, a connecting block 22, and an adjusting block 23. The connecting block 22 is located inside the product placement block 11. The positioning block 21 and the adjusting block 23 are connected by the connecting block 22. A set of limiting blocks 24 are provided on the positioning block 21, and a set of springs 25 are provided between the inner side of the adjusting block 23 and the product placement block 11. After the product is placed, the springs 25 drive the positioning block 21 to reset, automatically pressing the PCB board. It is conceivable that the limiting mechanism 2 can also use other limiting mechanisms that can meet the limiting requirements.

[0022] like Figure 1 A prism 5 is provided on the product placement block 11, on the side of the product placement area 111 away from the positioning block 21. The prism 5 is connected to the product placement block 11 via a mounting bracket. A prism 5 is also provided on the other side, outside the positioning block 21. Furthermore, an adsorption assembly for adsorbing products is provided on the product placement cavity 111 of the product placement block 11. By cooperating with a camera using the prism 5, the height of the product can be confirmed, facilitating the adjustment of the product's position.

[0023] like Figure 1 and Figure 4 The product placement block 11 shown is provided with a second product carrier 112 on both sides of the product placement area 111, and the second product carrier 112 is provided with a beveled block.

[0024] like Figures 2 to 4The tail plug module 4 shown includes a tail plug mounting block 41, a tail plug adjustment component 42, a tail plug clamp 43, and a drive cylinder 44. The drive cylinder 44 is mounted on the carrier mounting plate 1, and its output end is provided with an adapter frame assembly 45. The tail plug mounting block 41 is connected to the adapter frame assembly 45. The tail plug adjustment component 42 is mounted on the tail plug mounting block 41. The tail plug clamp 43 is connected to the tail plug adjustment component 42 and cooperates with the product placement block 11.

[0025] like Figure 4 The tail plug adjustment assembly 42 shown includes an adjustment linkage 421 and a positioning block 422. The adjustment linkage 421 is located in the inner cavity of the tail plug mounting block 41, with one end connected to the tail plug clamp 43 and the other end connected to the positioning block 422. A set of springs is provided inside the positioning block 422. The position of the tail plug clamp 43 can be adjusted using the springs.

[0026] like Figure 4 As shown, it also includes a reflector 101 and a glue receiving tube 102, which are connected to the carrier mounting plate 1 via a mounting bracket.

[0027] Example 2 like Figures 1 to 8 The fully automatic coupling machine shown includes a carrier for product coupling, a coupling mechanism 6, and a dispensing mechanism 7. The carrier for product coupling is mounted on the worktable of the machine frame via a mounting bracket. The coupling mechanism 6 is located on the machine frame and on both sides of the carrier for product coupling. The dispensing mechanism 7 is located on the worktable. It should be noted that the coupling mechanism 6 in this embodiment adopts a commercially available six-axis coupling mechanism, so it will not be described in detail here.

[0028] like Figure 7 , 8 The dispensing mechanism 7 shown includes a dispensing mounting base 71, a mounting frame assembly 72, a dispensing assembly 73, a set of curing lamp assemblies 74, an upper camera 75, a dispensing drive mechanism 76, and a curing drive mechanism 77. A position adjustment module 78 is provided below the dispensing mounting base 71, and a vertical adjustment module 79 is provided on the dispensing mounting base 71. The mounting frame assembly 72 is connected to the vertical adjustment module 79 in a lifting manner, and a set of slide rails is provided on the mounting frame of the mounting frame assembly 72. The dispensing assembly 73 is slidably connected to the corresponding slide rail via a sliding block. The dispensing drive mechanism 76 is mounted on the mounting frame, and its output end is connected to the dispensing assembly 73 via the drive frame. The curing lamp assembly 74 is slidably connected to the corresponding slide rail via a sliding block. The curing drive mechanism 77 is mounted on the mounting frame, and its output end is connected to the curing lamp assembly 74 via the drive frame. The upper camera 75 is connected to the rotation drive mechanism 751, and the rotation drive mechanism 751 is connected to the mounting frame assembly 72 via an adapter frame.

[0029] like Figure 8 The system also includes a spectral confocal displacement sensor 8 and a detection drive mechanism 81. The spectral confocal displacement sensor 8 is connected to a corresponding slide rail via a sliding block. The detection drive mechanism 81 is mounted on the mounting bracket assembly 72, and its output end is connected to the spectral confocal displacement sensor 8.

[0030] The working principle of the fully automatic coupling machine described in this embodiment is as follows: The operator places the PCB board and RX / TX into the corresponding positions, the spring resets and automatically presses the PCB board, and the gold finger insertion module 3 and the tail plug module 4 are inserted into the corresponding positions respectively; The upper camera 75 captures images of the left and right RX / TX positions. The coupling mechanism 6 picks up the material and moves it to the prism's X and Y tilt angle positions for correction, which is then captured by the upper camera 75. The coupling mechanism 6 corrects the image based on the captured image. The spectral confocal displacement sensor 8 determines the PCB coupling plane. The upper camera 75 captures images of the PCB board and the RX / TX coupling positions. The dispensing drive mechanism 76 and the curing drive mechanism 77 drive the dispensing assembly 73 and the curing lamp assembly 74 respectively for dispensing and curing.

[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A carrier for product coupling, characterized in that: include: The vehicle mounting plate (1) is provided with a product placement block (11), and the product placement block (11) is provided with a product placement area (111). A limiting mechanism (2) is provided on the outside of the product placement area (111). It also includes a gold finger plug module (3) and a tail plug module (4), which are both installed on the carrier mounting plate (1) and respectively located at both ends of the product placement block (11).

2. The carrier for product coupling according to claim 1, characterized in that: The limiting mechanism (2) includes a positioning block (21), a connecting block (22) and an adjusting block (23). The connecting block (22) is located in the inner cavity of the product placement block (11). The positioning block (21) and the adjusting block (23) are connected by the connecting block (22). A set of limiting blocks (24) is provided on the positioning block (21). A set of springs (25) is provided between the inner side of the adjusting block (23) and the product placement block (11).

3. The carrier for product coupling according to claim 1, characterized in that: A prism (5) is provided on the side of the product placement block (111) away from the positioning block (21) in the product placement area (111). The prism (5) is connected to the product placement block (11) through a mounting bracket. A prism (5) is also provided on the other side outside the positioning block (21). An adsorption component for adsorbing products is provided on the product placement cavity (111) of the product placement block (11).

4. The carrier for product coupling according to claim 1, characterized in that: The product placement block (11) is provided with a second product carrier (112) on both sides of the product placement area (111), and the second product carrier (112) is provided with a slanted block.

5. The carrier for product coupling according to claim 1, characterized in that: The tail plug module (4) includes a tail plug mounting block (41), a tail plug adjustment component (42), a tail plug clamp (43), and a drive cylinder (44). The drive cylinder (44) is mounted on the carrier mounting plate (1), and its output end is provided with an adapter frame assembly (45). The tail plug mounting block (41) is connected to the adapter frame assembly (45). The tail plug adjustment component (42) is mounted on the tail plug mounting block (41). The tail plug clamp (43) is connected to the tail plug adjustment component (42) and cooperates with the product placement block (11).

6. The carrier for product coupling according to claim 5, characterized in that: The tail plug adjustment assembly (42) includes an adjustment linkage (421) and a positioning block (422). The adjustment linkage (421) is located in the inner cavity of the tail plug mounting block (41), with one end connected to the tail plug clamp (43) and the other end connected to the positioning block (422). A set of springs is provided on the inner side of the positioning block (422).

7. The carrier for product coupling according to claim 5, characterized in that: It also includes a reflector (101) and a glue-receiving tube (102), which are connected to the vehicle mounting plate (1) via a mounting bracket.

8. A fully automatic coupling machine, characterized in that, The carrier for product coupling according to any one of claims 1 to 7 further includes a set of coupling mechanisms (6) and dispensing mechanisms (7). The carrier for product coupling is mounted on the worktable of the frame via a mounting bracket. The coupling mechanisms (6) are located on the frame and on both sides of the carrier for product coupling. The dispensing mechanisms (7) are located on the worktable.

9. The fully automatic coupling machine according to claim 8, characterized in that, The dispensing mechanism (7) includes a dispensing mounting base (71), a mounting frame assembly (72), a dispensing assembly (73), a set of curing lamp assemblies (74), an upper camera (75), a dispensing drive mechanism (76), and a curing drive mechanism (77). A position adjustment module (78) is provided below the dispensing mounting base (71), and a vertical adjustment module (79) is provided on the dispensing mounting base (71). The mounting frame assembly (72) is connected to the vertical adjustment module (79) in a lifting manner, and a set of slide rails is provided on the mounting frame of the mounting frame assembly (72). The dispensing assembly (73) is slidably connected to the corresponding slide rail via a sliding block. The dispensing drive mechanism (76) is mounted on the mounting frame, and its output end is connected to the dispensing assembly (73) via the drive frame. The curing lamp assembly (74) is slidably connected to the corresponding slide rail via a sliding block. The curing drive mechanism (77) is mounted on the mounting frame, and its output end is connected to the curing lamp assembly (74) via the drive frame. The upper camera (75) is connected to the rotation drive mechanism (751), and the rotation drive mechanism (751) is connected to the mounting frame assembly (72) via an adapter frame.

10. The fully automatic coupling machine according to claim 9, characterized in that: It also includes a spectral confocal displacement sensor (8) and a detection drive mechanism (81). The spectral confocal displacement sensor (8) is connected to the corresponding slide rail via a sliding block. The detection drive mechanism (81) is mounted on the mounting bracket assembly (72), and its output end is connected to the spectral confocal displacement sensor (8).

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