A mechanism for detecting assembly of a pole shell

CN224732610UActive Publication Date: 2026-09-08MINGWEIKE ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202521879310.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-09-08
Estimated Expiration
2035-09-02

AI Technical Summary

Technical Problem

现有技术中,线圈在安装在极壳内部时通常采用人工进项操作,在进行组装时较为麻烦,效率较低

Benefits of technology

[0011]1. This utility model involves activating the electrode shell feeding assembly to feed the electrode shell, activating the electrode shell placement assembly to clamp the electrode shell onto the placement table, activating the robotic arm assembly to install the tested coil into the inside of the electrode shell, activating the placement table to move the coil with the electrode shell to the position of the electrode plate assembly assembly, activating the electrode plate feeding assembly to feed the electrode plate, and activating the electrode plate assembly assembly to clamp the electrode plate onto the electrode shell, thereby completing the electrode shell assembly. This eliminates the need for manual operation in assembling the electrode shell, improving efficiency and making the device more complete.

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Abstract

The utility model provides a kind of detection assembly pole shell mechanism, it is related to transformer pole shell field, and it includes: workbench, the top of the workbench is equipped with pole shell feeding assembly, the top of the workbench is equipped with pole shell placement assembly, the top of the workbench is equipped with manipulator assembly, the top of the workbench is equipped with pole plate feeding assembly, the top of the workbench is equipped with pole plate assembly component.The utility model, start pole shell feeding assembly pole shell, start pole shell placement assembly clamping is placed on placement table, start manipulator assembly and install into pole shell inside after detection coil, start placement table drives pole shell to move to the position of pole plate assembly component, start pole plate feeding assembly pole plate, start pole plate assembly component clamping is installed on pole shell, so that pole plate assembly is completed, so that the assembly of device for pole shell no longer needs manual operation, start rotary motor drives rotary block rotation, so that pole plate assembly clamping pole plate is rotated and adjusted, convenient installation.
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Description

Technical Field

[0001] This utility model relates to the field of transformer electrode shell technology, and in particular to a detection and assembly electrode shell mechanism. Background Technology

[0002] In transformers, the "pole casing" generally refers to the outer shell or housing structure related to the electrodes. Its main functions are to protect, insulate, or support the electrode assemblies. The material and structure of the pole casing may differ between different types of transformers (such as power transformers and special transformers). Common materials include metals (such as steel) or insulating materials (such as epoxy resin). The design must be based on factors such as the transformer's voltage level and operating environment. The coils are installed inside the pole casing. Currently, the installation of coils inside the pole casing is typically done manually, which is cumbersome and inefficient during assembly. Utility Model Content

[0003] The purpose of this invention is to provide a detection assembly electrode shell mechanism to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a detection and assembly electrode shell mechanism, comprising: a worktable, an electrode shell feeding assembly mounted on the top of the worktable, an electrode shell placement assembly mounted on the top of the worktable, a placement platform mounted on the top of the worktable, a robotic arm assembly mounted on the top of the worktable, an electrode plate feeding assembly mounted on the top of the worktable, and an electrode plate assembly assembly mounted on the top of the worktable.

[0005] In a preferred embodiment, a removal component is installed on the top of the workbench, and a material unloading component is installed on the top of the workbench.

[0006] In a preferred embodiment, a coil feeding assembly is installed on the top of the workbench, and a testing station is installed on the top of the workbench.

[0007] In a preferred embodiment, a CCD detection component is mounted on the top of the workbench.

[0008] In a preferred embodiment, a resistance detection component is mounted on the top of the workbench.

[0009] In a preferred embodiment, a rotary motor is mounted on the top of the clamping end of the electrode assembly, a rotating block is mounted on the output end of the rotary motor via a rotating shaft, and a clamping block is mounted on the bottom of the rotating block.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] 1. This utility model involves activating the electrode shell feeding assembly to feed the electrode shell, activating the electrode shell placement assembly to clamp the electrode shell onto the placement table, activating the robotic arm assembly to install the tested coil into the inside of the electrode shell, activating the placement table to move the coil with the electrode shell to the position of the electrode plate assembly assembly, activating the electrode plate feeding assembly to feed the electrode plate, and activating the electrode plate assembly assembly to clamp the electrode plate onto the electrode shell, thereby completing the electrode shell assembly. This eliminates the need for manual operation in assembling the electrode shell, improving efficiency and making the device more complete.

[0012] 2. In this utility model, the electrode plate assembly component clamps the electrode plate fed by the electrode plate feeding component. After clamping, the rotating block is driven to rotate by starting the rotary motor, so that the electrode plate clamped by the electrode plate assembly component can be rotated and adjusted to a suitable installation angle, so that the electrode plate can be installed on the electrode shell. This allows the electrode plate to be rotated and adjusted during installation, making the device more perfect. Attached Figure Description

[0013] Figure 1 A side view of a detection assembly pole shell mechanism provided by this utility model;

[0014] Figure 2 A rear view of a detection assembly pole shell mechanism provided by this utility model;

[0015] Figure 3 A side view of a rotating block for detecting and assembling an electrode shell mechanism provided by this utility model.

[0016] Legend:

[0017] 1. Workbench; 2. Electrode shell feeding assembly; 3. Electrode shell placement assembly; 4. Placement stage; 5. Robotic arm assembly; 6. Electrode plate feeding assembly; 7. Electrode plate assembly assembly; 8. Removal assembly; 9. Unloading assembly; 10. Coil feeding assembly; 11. Detection stage; 12. CCD detection assembly; 13. Resistance detection assembly; 14. Rotary motor; 15. Rotating block; 16. Clamping block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3This utility model provides a technical solution: a detection and assembly electrode shell mechanism, comprising: a workbench 1, an electrode shell feeding assembly 2 installed on the top of the workbench 1, an electrode shell placement assembly 3 installed on the top of the workbench 1, a placement platform 4 installed on the top of the workbench 1, a robotic arm assembly 5 installed on the top of the workbench 1, an electrode plate feeding assembly 6 installed on the top of the workbench 1, and an electrode plate assembly assembly 7 installed on the top of the workbench 1.

[0020] Specifically: During operation, the electrode shell feeding assembly 2 installed on the top of the workbench 1 feeds the electrode shell. Then, the electrode shell placement assembly 3 installed on the top of the workbench 1 clamps the fed electrode shell and places it in the placement slot of the placement platform 4. The placement platform 4 is then rotated, during which the electrode shell is continuously fed and placed in the placement slot of the placement platform 4. Then, the robotic arm assembly 5 is activated to clamp the inspected coil and place it on the inner wall of the electrode shell. The rotation of the placement platform 4 moves the electrode shell with the coil to the position of the electrode plate assembly assembly 7. The electrode plate feeding assembly 6 is activated to feed the electrode plate, and the electrode plate assembly assembly 7 is activated to clamp the electrode plate and install it on the electrode shell, thus completing the electrode shell assembly. This eliminates the need for manual operation for electrode shell assembly, making it more convenient, faster, and more efficient, and improving the overall efficiency of the device.

[0021] In one embodiment, a removal component 8 is installed on the top of the workbench 1, and a feeding component 9 is installed on the top of the workbench 1.

[0022] Specifically: After the electrode shell is assembled, it continues to move with the placement platform 4. After moving to the position of the removal component 8, the electrode shell is removed by activating the removal component 8 and placed on the surface of the feeding component 9. The feeding component 9 is activated to feed the electrode shell. The installation slot for removing the electrode shell on the placement platform 4 will move to the position of the electrode shell placement component 3 and a new electrode shell will be placed in. The operation is repeated to complete the assembly, making the device more perfect.

[0023] In one embodiment, a coil feeding assembly 10 is installed on the top of the workbench 1, a detection table 11 is installed on the top of the workbench 1, a CCD detection assembly 12 is installed on the top of the workbench 1, and a resistance detection assembly 13 is installed on the top of the workbench 1.

[0024] Specifically: By placing the coil on the coil feeding assembly 10, the coil feeding assembly 10 is activated to transport the coil to the detection platform 11 installed on the top of the workbench 1. The rotation of the detection platform 11 drives the coil to move. When the coil moves to the bottom of the CCD detection assembly 12, the CCD detection assembly 12 is activated to perform CCD detection on the coil. The coil continues to move to the bottom of the resistance detection assembly 13, where the resistance detection assembly 13 is activated to perform resistance detection on the coil. After detection, the robotic arm assembly 5 is activated to clamp and remove the coil, thus allowing the coil to be detected before installation, making the device more complete.

[0025] In one embodiment, a rotary motor 14 is mounted on the top of the clamping end of the electrode assembly 7, a rotating block 15 is mounted on the output end of the rotary motor 14 via a rotating shaft, and a clamping block 16 is mounted on the bottom of the rotating block 15.

[0026] Specifically: After the electrode assembly assembly 7 clamps the electrode plate, the rotary motor 14 installed at the clamping end of the electrode assembly assembly 7 drives the rotating block 15 to rotate, thereby rotating and adjusting the clamped electrode plate to a suitable installation angle. This facilitates the installation of the electrode plate on the electrode shell, allowing the electrode plate to be rotated and adjusted during installation, thus making the device more complete.

[0027] Working Principle: The coil is placed on the coil feeding assembly 10, which then transports it to the detection platform 11 mounted on top of the worktable 1. The rotation of the detection platform 11 moves the coil until it reaches the bottom of the CCD detection assembly 12, where it performs CCD detection. The coil continues to move to the bottom of the resistance detection assembly 13, where it performs resistance detection. The electrode housing feeding assembly 2 mounted on top of the worktable 1 then feeds the electrode housing. The electrode housing placement assembly 3 on top of the worktable 1 clamps the fed electrode housing and places it in the placement slot of the placement platform 4. The placement platform 4 rotates, continuously feeding electrode housings into the placement slot. The robotic arm assembly 5 then clamps the inspected coil and places it on the inner wall of the electrode housing. The rotation of the placement platform 4 moves the electrode housing with the coil to the electrode plate assembly 7. The electrode plate feeding assembly 7 then... Component 6 feeds the electrode plate, and the electrode plate assembly assembly 7 clamps the electrode plate and installs it on the electrode shell, thus completing the electrode shell assembly. This eliminates the need for manual operation in assembling the electrode shell, making it more convenient, faster, and more efficient. After the electrode shell is assembled, it continues to rotate with the placement table 4. After rotating to the position of the removal assembly 8, the removal assembly 8 is activated to remove the electrode shell and place it on the surface of the unloading assembly 9. The unloading assembly 9 is activated to unload the electrode shell. The mounting slot for removing the electrode shell on the placement table 4 moves to the position of the electrode shell placement assembly 3, and a new electrode shell is placed in. This process is repeated to complete the assembly, making the device more complete. During use, after the electrode plate assembly assembly 7 clamps the electrode plate, the rotary motor 14 installed at the clamping end of the electrode plate assembly assembly 7 drives the rotating block 15 to rotate, causing the clamped electrode plate to rotate and adjust to a suitable installation angle, facilitating the installation of the electrode plate on the electrode shell. This allows the electrode plate to be rotated and adjusted during installation, making the device more complete. The electrode shell feeding assembly 2, electrode shell placement assembly 3, placement stage 4, robotic arm assembly 5, electrode plate feeding assembly 6, electrode plate assembly assembly 7, removal assembly 8, unloading assembly 9, coil feeding assembly 10, detection stage 11, and CCD detection assembly 12 in the application are all existing publicly disclosed technologies.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A detection assembly electrode shell mechanism, characterized in that, include: The workbench (1) is equipped with an electrode shell feeding assembly (2), an electrode shell placement assembly (3), a placement platform (4), a robotic arm assembly (5), an electrode plate feeding assembly (6), and an electrode plate assembly assembly (7).

2. The detection assembly electrode shell mechanism according to claim 1, characterized in that: The top of the workbench (1) is equipped with a removal component (8) and a feeding component (9).

3. The detection assembly electrode shell mechanism according to claim 1, characterized in that: A coil feeding assembly (10) is installed on the top of the workbench (1), and a testing station (11) is installed on the top of the workbench (1).

4. The detection assembly electrode shell mechanism according to claim 1, characterized in that: A CCD detection component (12) is mounted on the top of the workbench (1).

5. The detection assembly electrode shell mechanism according to claim 1, characterized in that: A resistance detection component (13) is installed on the top of the workbench (1).

6. The detection assembly electrode shell mechanism according to claim 1, characterized in that: A rotary motor (14) is installed at the top of the clamping end of the electrode assembly (7), and a rotating block (15) is installed at the output end of the rotary motor (14) via a rotating shaft. A clamping block (16) is installed at the bottom of the rotating block (15).