A positioner for assembly of a circuit breaker moving side assembly
Patent Information
- Application Number
- CN202522278491.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0002]目前,断路器的动侧装配时,需要先将三个绝缘支撑筒装配到支撑座上,组成动侧组件,然后将整个动侧组件翻转180度,使得绝缘支撑筒朝下,才能插入动侧的拐臂箱内,在这个过程中,由于动侧组件的体积、重量都比较大,需要三个操作人员配合吊车工作,才能完成动侧组件的翻转,费时费力,并且存在安全风险
(1)利用本实用新型的变位机,能够实现单人翻转作业,节省人力物力,降低操作复杂度,提高员工安装效率及装配过程安全性,实用性更强,并且可通过变位机调整动侧组件的角度,插入拐臂箱前壳对动侧支撑座、绝缘筒等进行全方面检查,保证产品质量。
Smart Images

Figure CN224732714U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of circuit breakers, specifically relating to a positioner for assembling the moving side components of a circuit breaker. Background Technology
[0002] Currently, when assembling the moving side of a circuit breaker, three insulating support cylinders need to be assembled onto the support base to form the moving side assembly. Then, the entire moving side assembly needs to be rotated 180 degrees so that the insulating support cylinders face down before they can be inserted into the crank arm box of the moving side. During this process, because the moving side assembly is relatively large in size and weight, three operators need to work with a crane to complete the rotation of the moving side assembly. This is time-consuming, labor-intensive, and poses safety risks. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a positioner for assembling the moving side components of a circuit breaker. By manually operating the positioner, the moving side components can be rotated 180 degrees, thereby enabling single-person rotation operation, saving manpower and resources, reducing operational complexity, and making it more practical.
[0004] To achieve the above objectives, the present invention provides the following technical solution: A positioner for assembling moving-side components of a circuit breaker includes a movable base, a gantry-shaped bracket at one end of the movable base, a movable block inside the gantry-shaped bracket, the bottom surface of the movable block being connected to the gantry-shaped bracket via a lifting mechanism, a rotating mechanism at the center of the movable block, and two forked arms spaced parallel to each other on one side of the movable block, both extending toward the other end of the movable base for supporting the moving-side components. The lifting mechanism is used to drive the moving block, along with the fork arm and the rotating mechanism, to move up and down along the portal frame. The rotating mechanism is used to drive the fork arm to rotate along its axial direction.
[0005] Furthermore, the rotating mechanism includes a worm gear reducer, the input shaft of which is connected to a handwheel, and its output shaft passes through a moving block and is connected to the center of a support plate. A fork arm is connected to each end of the support plate. A positioning hole is provided on each side of the support plate near the output shaft, and a fixing hole is also provided at the position of the moving block. The pin passes through the positioning hole and cooperates with the corresponding fixing hole to realize the rotation limit of the support plate. Turn the handwheel, and the worm gear reducer will drive the support plate and the two fork arms to rotate.
[0006] Furthermore, the input shaft is connected to one end of a connecting rod via a coupling, and the other end of the connecting rod is connected to a handwheel, which is exposed on the side of the portal frame.
[0007] Furthermore, the lifting mechanism includes a jack connected to the bottom surface of the movable block. The movable block has a cuboid structure, and two bearings are spaced apart on its side that mates with the side wall of the portal frame. The inner sides of both side arms of the portal frame are provided with slides, the cross-section of which is U-shaped, and each bearing is fitted inside the corresponding slide.
[0008] Furthermore, each of the fork arms is provided with multiple threaded fixing holes, and the moving side assembly is fixed to the fork arm by the cooperation of bolts with the threaded fixing holes.
[0009] Furthermore, the movable base includes a base plate, with a caster wheel at each of the four corners of the base plate, and the portal bracket is provided at one end of the base plate by multiple reinforcing ribs.
[0010] Compared with the prior art, the beneficial effects of this utility model are: (1) The positioner of this utility model can realize single-person flipping operation, save manpower and material resources, reduce operation complexity, improve employee installation efficiency and assembly process safety, and is more practical. Furthermore, the positioner can adjust the angle of the moving side component and insert the crank arm box front shell to conduct a comprehensive inspection of the moving side support seat, insulating cylinder, etc., to ensure product quality.
[0011] (2) With the help of the lifting mechanism, the height of the fork arm can be adjusted to adapt to the size requirements of the moving side components of different circuit breakers, expand the application range, facilitate the bolt assembly of the moving side components and the fork arm, and facilitate the movement of the moving side components with the help of the movable base. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model. Figure 1 ; Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model. Figure 2 ; Figure 4 This is a schematic diagram of the moving side assembly of this utility model placed on the positioner. Figure 1 Its flip angle is 0 degrees; Figure 5 This is a schematic diagram showing the moving side assembly of this utility model placed on the positioner. Figure 2 Its flipping angle is 180 degrees; Among them, 1-movable base, 2-gate-shaped bracket, 201-slide rail, 3-moving block, 4-fork arm, 5-moving side assembly, 6-jack, 7-bearing, 8-worm gear reducer, 9-handwheel, 10-support plate, 11-positioning hole. Detailed Implementation
[0013] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following embodiments, in conjunction with the accompanying drawings, specifically describe the assembly work of the vacuum bulb for a circuit breaker according to this utility model. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.
[0014] like Figure 1-3 As shown, this utility model provides a positioner for assembling the moving side assembly of a circuit breaker, including a movable base 1. A portal frame 2 is provided at one end of the movable base 1. A movable block 3 is provided inside the portal frame 2. The bottom surface of the movable block 3 is connected to the portal frame 2 through a lifting mechanism. A rotating mechanism is provided at the center of the movable block 3. Two fork arms 4 are arranged parallel to each other on one side of the movable block 3, both extending towards the other end of the movable base 1 to support the moving side assembly 5. The lifting mechanism is used to drive the movable block 3, together with the fork arms 4 and the rotating mechanism, to move up and down along the portal frame 2. The rotating mechanism is used to drive the fork arms 4 to rotate along their axial direction. In this way, by using the lifting mechanism to adjust the fork arms to an appropriate height so that they can cooperate with the support arm seat on the moving side assembly, and fix the moving side assembly to the fork arms, the rotating mechanism is used to drive the moving side assembly to rotate 180 degrees to prepare for subsequent insertion into the crank arm box. This allows for single-person rotation operation, saving manpower and resources, and significantly reducing safety hazards during the rotation process, making it more practical.
[0015] Specifically as follows: The mobile base 1 can adopt a four-wheel drive structure, such as including a base plate, with a universal wheel set at each of the four corners of the base plate so that the driving side components can be moved later. The portal bracket 2 can be set at one end of the base plate with multiple reinforcing ribs to increase the fastness.
[0016] The lifting mechanism includes a jack 6 connected to the bottom of the movable block 3. The movable block 3 has a cuboid structure, and two bearings 7 or rollers are spaced apart on its side that mates with the side wall of the portal frame 2. These rollers can be mounted on the movable block 3 via a pivot. The inner sides of the two side arms of the portal frame 2 are each provided with a slide rail 201, which has a U-shaped cross-section. Each bearing 7 is fitted inside the corresponding slide rail 201. Thus, the jack 6 can be a foot-operated pressing mechanism, driven by hydraulic oil. By foot-operated, the extension height of the piston rod of the jack 6 is adjusted, thereby moving the movable block 3 along with the fork arm 4 along the portal frame 2 to a suitable height so that the fork arm 4 can engage with the support seat of the moving side assembly 5 for bolt tightening.
[0017] The rotating mechanism includes a worm gear reducer 8, which is located at the center of the back of the movable block 3. Its input shaft is connected to one end of a connecting rod via a coupling, and the other end of the connecting rod is connected to a handwheel 9. Its output shaft passes through the movable block 3 and is connected to the center of the support plate 10. A fork arm is connected to each end of the support plate 10. At the same time, a positioning hole 11 is provided on each side of the support plate 10 near the output shaft, and a fixing hole is also provided at the corresponding position of the movable block 3. A pin passes through the positioning hole and engages with the corresponding fixing hole to limit the rotation of the support plate 10. In this way, rotating the handwheel 9 will drive the support plate 10 and the two fork arms 4 to rotate through the worm gear reducer 8, which will drive the moving side assembly connected to the fork arms to achieve the flipping operation.
[0018] For ease of operation, the handwheel 9 needs to be exposed on the side of the gantry bracket 2. At the same time, multiple threaded fixing holes are opened on each fork arm 4. The moving side component 5 and the fork arm 4 are fixed by the cooperation of bolts and threaded fixing holes.
[0019] When using the positioner of this utility model to perform a flipping operation, the specific steps are as follows: First, use the foot pedal to adjust the extension height of the piston rod of the jack, thereby moving the moving block along the fork arm along the portal frame to adjust the fork arm to the appropriate height; Then move the positioner so that the fork arm is inserted into the support position of the moving side assembly, and then use bolts to fix the moving side assembly to the fork arm, such as... Figure 4 As shown; Then, turning the handwheel causes the worm gear reducer to rotate the fork arm and moving side assembly 180 degrees. Figure 5 As shown, the pin is then inserted into the positioning hole and its corresponding fixing hole to achieve the rotation limit of the fork arm; Finally, the positioner is moved to transport the flipped moving side component to the crank arm box station to complete the assembly of the two.
[0020] It is important to note that the schemes and arrangements of this application shown in the exemplary embodiments are merely exemplary. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., variations in various parameter values (temperature, power, humidity, etc.), installation arrangements, names, colors, logical orders, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application. Therefore, all such modifications are also included within the scope of the invention, and the order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "apparatus plus function" clause is intended to cover the structure described herein for performing the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the invention is not limited to the particular embodiments but extends to a variety of modifications that still fall within the scope of the appended claims.
[0021] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the invention as currently considered, or those features that are not relevant to implementing the invention) may be omitted.
[0022] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0023] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A positioner for assembling moving-side components of a circuit breaker, characterized in that: The device includes a movable base, a gate-shaped bracket at one end of the movable base, a movable block inside the gate-shaped bracket, the bottom surface of the movable block being connected to the gate-shaped bracket via a lifting mechanism, a rotating mechanism at the center of the movable block, and two fork arms spaced parallel to each other on one side of the movable block, both extending toward the other end of the movable base to support the moving side components. The lifting mechanism is used to drive the moving block, along with the fork arm and the rotating mechanism, to move up and down along the portal frame. The rotating mechanism is used to drive the fork arm to rotate along its axial direction.
2. The positioner for assembling the moving side assembly of a circuit breaker according to claim 1, characterized in that: The rotating mechanism includes a worm gear reducer, the input shaft of which is connected to a handwheel, and its output shaft passes through a moving block and is connected to the center of a support plate. A fork arm is connected to each end of the support plate. A positioning hole is provided on each side of the support plate near the output shaft, and a fixing hole is also provided at the position of the moving block. The pin passes through the positioning hole and cooperates with the corresponding fixing hole to realize the rotation limit of the support plate. Turn the handwheel, and the worm gear reducer will drive the support plate and the two fork arms to rotate.
3. The positioner for assembling the moving side components of a circuit breaker according to claim 2, characterized in that: The input shaft is connected to one end of a connecting rod via a coupling, and the other end of the connecting rod is connected to a handwheel, which is exposed on the side of the portal frame.
4. The positioner for assembling the moving side components of a circuit breaker according to claim 1, characterized in that: The lifting mechanism includes a jack connected to the bottom surface of the movable block. The movable block has a cuboid structure, and two bearings are spaced apart on its side that mates with the side wall of the portal frame. The inner sides of both side arms of the portal frame are provided with slides, the cross-section of which is U-shaped, and each bearing is fitted inside the corresponding slide.
5. The positioner for assembling the moving side assembly of a circuit breaker according to claim 1, characterized in that: Each of the fork arms is provided with multiple threaded fixing holes. The moving side assembly is fixed to the fork arm by the cooperation of bolts with the threaded fixing holes.
6. The positioner for assembling the moving side assembly of a circuit breaker according to claim 1, characterized in that: The movable base includes a base plate, with a caster wheel at each of the four corners of the base plate, and the portal frame is provided at one end of the base plate by multiple reinforcing ribs.