Lightweight structure of high-strength aluminum alloy conductor
Patent Information
- Application Number
- CN202522013892.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0004]本实用新型的目的在于提供一种高强度铝合金导体的轻量化结构，解决现有技术中高强度铝合金导体连接结构不具备集成的功能，会导致用料较多的问题
本实用新型通过轻量化调节机构整体的设计，初始状态下，电磁铁通电具有磁力，可对滑块进行磁吸，进而促使一号导电块紧密贴合在导电件的外壁上，使得高强度铝合金导体通过轻量化调节机构与一个外接导体之间进行电性连接，关闭电磁铁，由弹性件的弹力，可对滑块进行拉动，促使二号导电块紧密贴合在导电件的外壁上，使得高强度铝合金导体通过轻量化调节机构与另一个外接导体之间进行电性连接，由此设计，可使得高强度铝合金导体切换连接在不同的电路上，以实现不同的功能，进而降低高强度铝合金导体的搭设复杂度和用料，实现对高强度铝合金导体进行轻量化连接的功能。
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Figure CN224733179U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conductor connection structure technology, specifically to a lightweight structure for a high-strength aluminum alloy conductor. Background Technology
[0002] High-strength aluminum alloy conductors are conductive materials synthesized with aluminum as the base material and the addition of metallic elements such as magnesium, silicon, copper, iron, and rare earth elements. Through alloying processes and heat treatment technologies, high strength and conductivity are synergistically optimized. Their core characteristic is overcoming the mutual constraint between strength and conductivity in traditional aluminum alloy conductors, resulting in overall performance superior to pure aluminum and ordinary aluminum alloy conductors. They are widely used in high-load applications in modern industry.
[0003] High-strength aluminum alloy conductors are used in fields such as new energy vehicles and aerospace. Traditional high-strength aluminum alloy conductor connection structures do not have integrated functions. For example, the slow charging and fast charging functions of vehicles require two high-strength aluminum alloy conductors to be set up separately, which leads to the high complexity of the high-strength aluminum alloy conductor installation and the large total mass of the high-strength aluminum alloy conductors used. Utility Model Content
[0004] The purpose of this invention is to provide a lightweight structure for high-strength aluminum alloy conductors, solving the problem that existing high-strength aluminum alloy conductor connection structures lack integration capabilities, leading to excessive material usage.
[0005] This utility model provides the following technical solution: a lightweight structure for a high-strength aluminum alloy conductor, including a mounting base and a high-strength aluminum alloy conductor, and further comprising: A lightweight adjustment mechanism is provided, which is located on the top of the mounting base. The high-strength aluminum alloy conductor is located on the lightweight adjustment mechanism, which is used to make a lightweight connection to the high-strength aluminum alloy conductor. The lightweight adjustment mechanism includes a conductor switching assembly, a conductor connection assembly, and a drive assembly. The conductor switching assembly includes an insulating support, which is fixedly installed on the top of the mounting base. A conductive element is fixedly installed on the top of the insulating support. A high-strength aluminum alloy conductor is fixedly connected to the right side of the conductive element. A first conductive block is movably connected to the front of the conductive element. An insulating arm is fixedly connected to the outer wall of the first conductive block. A second conductive block is fixedly connected to the end of the insulating arm away from the first conductive block.
[0006] As a preferred embodiment of the above technical solution, the conductor connection assembly includes a branch wire, which is fixedly connected to the outer wall of the first conductive block and the second conductive block, and an alloy connecting block is fixedly connected to the end of the branch wire.
[0007] As a preferred embodiment of the above technical solution, the top of the alloy connecting block is threaded with a locking bolt, and a pressure block is slidably connected to the inner wall of the alloy connecting block. The threaded end of the locking bolt extends into the inner cavity of the alloy connecting block and is rotatably connected to the top of the pressure block.
[0008] As a preferred embodiment of the above technical solution, the driving assembly includes a first stand and a second stand, both of which are fixedly mounted on the top of the mounting base. A round rod is fixedly mounted between adjacent sides of the first stand and the second stand, and an electromagnet is fixedly mounted on the inner wall of the first stand.
[0009] As a preferred embodiment of the above technical solution, an extension frame is fixedly installed on the outer wall of the second stand, an elastic element is fixedly installed on the inner wall of the extension frame, a slider is slidably connected to the outer wall of the round rod, and the end of the elastic element away from the extension frame is fixedly connected to the outer wall of the slider.
[0010] As a preferred embodiment of the above technical solution, the electromagnet and the slider are magnetically connected on adjacent sides, and a connecting kit is fixedly installed on the outer wall of the slider, and the connecting kit is fixedly sleeved on the outer wall of the insulating arm.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a lightweight adjustment mechanism. In its initial state, the electromagnet, when energized, exerts magnetic force, attracting the slider and causing the first conductive block to adhere tightly to the outer wall of the conductive component. This allows the high-strength aluminum alloy conductor to be electrically connected to an external conductor via the lightweight adjustment mechanism. When the electromagnet is deactivated, the elastic force of the elastic element pulls the slider, causing the second conductive block to adhere tightly to the outer wall of the conductive component. This allows the high-strength aluminum alloy conductor to be electrically connected to another external conductor via the lightweight adjustment mechanism. This design allows the high-strength aluminum alloy conductor to be switched between different circuits to achieve different functions, thereby reducing the complexity of the high-strength aluminum alloy conductor installation and the amount of materials used, and achieving a lightweight connection function for the high-strength aluminum alloy conductor. Attached Figure Description
[0012] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a schematic diagram of the conductor switching assembly of this utility model; Figure 3 This is a schematic diagram of the conductor connection assembly of this utility model; Figure 4 This is a schematic diagram of the structure of the drive component of this utility model.
[0013] In the diagram: 1. Mounting base; 11. High-strength aluminum alloy conductor; 2. Lightweight adjustment mechanism; 21. Conductor switching assembly; 211. Insulating support; 212. Conductive component; 213. Insulating arm; 214. Conductive block No. 1; 215. Conductive block No. 2; 22. Conductor connection assembly; 221. Branch wire; 222. Alloy connecting block; 223. Locking bolt; 224. Pressure block; 23. Drive assembly; 231. First stand; 232. Electromagnet; 233. Round rod; 234. Second stand; 235. Extension frame; 236. Elastic component; 237. Slider; 238. Connecting kit. Detailed Implementation
[0014] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0015] like Figures 1-4 As shown, this utility model provides a technical solution: a lightweight structure for a high-strength aluminum alloy conductor, including a mounting base 1 and a high-strength aluminum alloy conductor 11, and further comprising: Lightweight adjustment mechanism 2 is set on the top of mounting base 1, and high-strength aluminum alloy conductor 11 is set on lightweight adjustment mechanism 2. Lightweight adjustment mechanism 2 is used to make lightweight connection of high-strength aluminum alloy conductor 11. The lightweight adjustment mechanism 2 includes a conductor switching assembly 21, a conductor connection assembly 22, and a drive assembly 23. The conductor switching assembly 21 includes an insulating support 211, which is fixedly mounted on the top of the mounting base 1. A conductive element 212 is fixedly mounted on the top of the insulating support 211. A high-strength aluminum alloy conductor 11 is fixedly connected to the right side of the conductive element 212. A first conductive block 214 is movably connected to the front of the conductive element 212. An insulating arm 213 is fixedly connected to the outer wall of the first conductive block 214. A second conductive block 215 is fixedly connected to the end of the insulating arm 213 away from the first conductive block 214. One external conductor is pre-connected to one of the conductor connection assemblies 22, and the other external conductor... The conductor is connected to another conductor connection assembly 22. In the initial state, the high-strength aluminum alloy conductor 11 is electrically connected to an external conductor through the conductive element 212, the first conductive block 214, and the conductor connection assembly 22. During adjustment, the insulating arm 213 moves forward, the first conductive block 214 is released from its attachment to the conductive element 212, and the second conductive block 215 is attached to the conductive element 212. At this time, the high-strength aluminum alloy conductor 11 is electrically connected to another external conductor through the conductive element 212, the second conductive block 215, and the conductor connection assembly 22. This allows the high-strength aluminum alloy conductor 11 to be switched to different circuits to achieve different functions and realize a lightweight design.
[0016] As one implementation method in this embodiment, such as Figure 3 As shown, the conductor connection assembly 22 includes a branch wire 221, which is fixedly connected to the outer wall of the first conductive block 214 and the second conductive block 215. An alloy connecting block 222 is fixedly connected to the end of the branch wire 221. The branch wire 221 is an existing flexible wire that can be bent to facilitate the adjustment of the front and rear position of the insulating arm 213. The external conductor is electrically connected to the first conductive block 214 or the second conductive block 215 through the branch wire 221 and the alloy connecting block 222.
[0017] As one implementation method in this embodiment, such as Figure 3 As shown, a locking bolt 223 is threadedly connected to the top of the alloy connecting block 222, and a pressure block 224 is slidably connected to the inner wall of the alloy connecting block 222. The threaded end of the locking bolt 223 extends into the inner cavity of the alloy connecting block 222 and is rotatably connected to the top of the pressure block 224. When installing an external conductor, the end of the external conductor is inserted into the inner cavity of the alloy connecting block 222, and then the locking bolt 223 is rotated, which can push the pressure block 224 to slide in the inner cavity of the alloy connecting block 222, thereby clamping the end of the conductor in the inner cavity of the alloy connecting block 222, thus completing the installation work.
[0018] As one implementation method in this embodiment, such as Figure 4 As shown, the drive assembly 23 includes a first stand 231 and a second stand 234. The first stand 231 and the second stand 234 are both fixedly installed on the top of the mounting base 1. A round rod 233 is fixedly installed between adjacent sides of the first stand 231 and the second stand 234. An electromagnet 232 is fixedly installed on the inner wall of the first stand 231. In the initial state, the electromagnet 232 is energized and has magnetic force, which can magnetically attract the slider 237 to make the slider 237 fit against the first stand 231.
[0019] As one implementation method in this embodiment, such as Figure 4 As shown, an extension frame 235 is fixedly installed on the outer wall of the second support 234, and an elastic element 236 is fixedly installed on the inner wall of the extension frame 235. A slider 237 is slidably connected to the outer wall of the round rod 233. The end of the elastic element 236 away from the extension frame 235 is fixedly connected to the outer wall of the slider 237. In the initial state, the slider 237 is attached to the first support 231. At this time, the elastic element 236 is in a stretched state. After the electromagnet 232 is turned off, the electromagnet 232 will lose its magnetic force. At this time, the slider 237 can be pulled by the elastic element 236, causing the slider 237 to move to the position attached to the second support 234.
[0020] As one implementation method in this embodiment, such as Figure 4As shown, the electromagnet 232 and the slider 237 are magnetically connected on adjacent sides. A connecting kit 238 is fixedly installed on the outer wall of the slider 237. The connecting kit 238 is fixedly sleeved on the outer wall of the insulating arm 213. Through the design of the connecting kit 238, the slider 237 and the insulating arm 213 are fixedly connected. That is, when the slider 237 moves, the insulating arm 213 will move synchronously. By controlling the electromagnet 232 in conjunction with the elastic element 236 to adjust the position of the slider 237, the first conductive block 214 and the second conductive block 215 can be switched, thus realizing the switching function of the external conductor.
[0021] Working principle: In use, one external conductor is pre-connected to one of the alloy connecting blocks 222, and another external conductor is connected to another alloy connecting block 222. Initially, the electromagnet 232 is energized and has magnetic force, which can magnetically attract the slider 237, causing the slider 237 to be in contact with the first stand 231. The high-strength aluminum alloy conductor 11 is electrically connected to one of the external conductors through the conductive component 212, the first conductive block 214, and the conductor connecting assembly 22. When the electromagnet is turned off... After step 232, the elastic force of the elastic element 236 can pull the slider 237, causing the insulating arm 213 to move. The first conductive block 214 will be released from its attachment to the conductive element 212, and the second conductive block 215 will be attached to the conductive element 212. At this time, the high-strength aluminum alloy conductor 11 will be electrically connected to another external conductor through the conductive element 212, the second conductive block 215, and the conductor connection assembly 22, thereby enabling the high-strength aluminum alloy conductor 11 to switch connections to different circuits to achieve different functions.
[0022] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A lightweight structure for a high-strength aluminum alloy conductor, comprising a mounting base (1) and a high-strength aluminum alloy conductor (11), characterized in that, Also includes: Lightweight adjustment mechanism (2), the lightweight adjustment mechanism (2) is set on the top of the mounting base (1), the high-strength aluminum alloy conductor (11) is set on the lightweight adjustment mechanism (2), the lightweight adjustment mechanism (2) is used to make lightweight connection of the high-strength aluminum alloy conductor (11); The lightweight adjustment mechanism (2) includes a conductor switching assembly (21), a conductor connection assembly (22), and a drive assembly (23). The conductor switching assembly (21) includes an insulating support (211), which is fixedly installed on the top of the mounting base (1). A conductive element (212) is fixedly installed on the top of the insulating support (211). The high-strength aluminum alloy conductor (11) is fixedly connected to the right side of the conductive element (212). A first conductive block (214) is movably connected to the front of the conductive element (212). An insulating arm (213) is fixedly connected to the outer wall of the first conductive block (214). A second conductive block (215) is fixedly connected to the end of the insulating arm (213) away from the first conductive block (214).
2. The lightweight structure of a high-strength aluminum alloy conductor according to claim 1, characterized in that: The conductor connection assembly (22) includes a branch wire (221), which is fixedly connected to the outer wall of the first conductive block (214) and the second conductive block (215). An alloy connecting block (222) is fixedly connected to the end of the branch wire (221).
3. The lightweight structure of a high-strength aluminum alloy conductor according to claim 2, characterized in that: The top of the alloy connecting block (222) is threaded with a locking bolt (223), and a pressure block (224) is slidably connected to the inner wall of the alloy connecting block (222). The threaded end of the locking bolt (223) extends into the inner cavity of the alloy connecting block (222) and is rotatably connected to the top of the pressure block (224).
4. The lightweight structure of a high-strength aluminum alloy conductor according to claim 1, characterized in that: The drive assembly (23) includes a first stand (231) and a second stand (234). The first stand (231) and the second stand (234) are both fixedly installed on the top of the mounting base (1). A round rod (233) is fixedly installed between adjacent sides of the first stand (231) and the second stand (234). An electromagnet (232) is fixedly installed on the inner wall of the first stand (231).
5. The lightweight structure of a high-strength aluminum alloy conductor according to claim 4, characterized in that: An extension frame (235) is fixedly installed on the outer wall of the second stand (234), an elastic element (236) is fixedly installed on the inner wall of the extension frame (235), and a slider (237) is slidably connected to the outer wall of the round rod (233). The end of the elastic element (236) away from the extension frame (235) is fixedly connected to the outer wall of the slider (237).
6. The lightweight structure of a high-strength aluminum alloy conductor according to claim 5, characterized in that: The electromagnet (232) and the slider (237) are magnetically connected on adjacent sides. A connecting kit (238) is fixedly installed on the outer wall of the slider (237), and the connecting kit (238) is fixedly sleeved on the outer wall of the insulating arm (213).