Power terminal crimping and forming device

CN224733265UActive Publication Date: 2026-09-08BENGBU CHUANGFEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202521370961.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2026-09-08
Estimated Expiration
2035-06-30

AI Technical Summary

Technical Problem

[0003]然而在目前的电力使用的电线端子所使用的压接成型装置,一般都是通过人工上料配合液压杆来进行压接,但是由于不同的线缆粗度不同,所使用压接的端子也不一,而目前的压接成型装置一般只能对单一种规格的电力端子压接,使用较为局限,不能根据使用需要来快速调节

Benefits of technology

[0015] This utility model allows the connecting plate and slider to move inside the slide groove, and the position of the hydraulic rod to be adjusted arbitrarily. Then, with the three limiting groove internal crimping parts, the insert blocks are inserted into the inside of the insert shell. Thus, according to the thickness of the cable terminal, three crimping blocks of different sizes and the crimp shell are used to achieve the crimping work, which facilitates the crimping of power terminals of different thicknesses.

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Abstract

The utility model relates to cable terminal production technical field, and disclose power terminal pressure welding forming device, including bottom plate, still include: the support plate of fixed in bottom plate top rear side, the inside of support plate has opened the sliding slot, the front side of support plate is provided with the connecting plate, the bottom fixed connection of connecting plate has the hydraulic pressure rod, one side fixed connection of connecting plate has the sliding block of inside sliding connection with the sliding slot, the limit slot of opening in the inside of support plate, the inside array of limit slot is provided with the pressure welding spare, the piston end fixed connection of hydraulic pressure rod has the plug -in block. Through connecting plate cooperation sliding block can move in the inside of sliding slot, and make the position of hydraulic pressure rod arbitrary regulation, then cooperate three limit slot inside pressure welding spare, through the inside insertion of plug -in block shell, so can according to cable terminal thickness, cooperate three different size pressure welding block and pressure shell realizes pressure welding work, thereby convenient to different thickness degree power terminal pressure welding.
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Description

Technical Field

[0001] This utility model relates to the field of cable terminal production technology, specifically to a power terminal crimping and forming device. Background Technology

[0002] The power terminal crimping and forming device is a special equipment used to achieve reliable electrical connection and mechanical fixation between power terminals and wires. Its core function is to apply mechanical pressure to cause the terminals and wires to undergo plastic deformation under the action of the mold, thereby forming a stable connection structure.

[0003] However, the crimping and forming devices used for electrical wire terminals in current power applications are generally operated by manual feeding and hydraulic rods. However, due to the different thicknesses of different cables, the crimping terminals used are also different. The current crimping and forming devices can generally only crimp a single specification of electrical terminal, which is quite limited in use and cannot be quickly adjusted according to the needs of use. Utility Model Content

[0004] The purpose of this invention is to provide a power terminal crimping and forming device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a power terminal crimping and forming device, including a base plate, and further comprising:

[0006] A support plate is fixed to the top rear side of the base plate. The support plate has a groove inside. A connecting plate is provided on the front side of the support plate. A hydraulic rod is fixedly connected to the bottom of the connecting plate. A slider that slides in the groove is fixedly connected to one side of the connecting plate.

[0007] A limiting groove is formed inside the support plate, and a pressing component is arranged in an array inside the limiting groove. A plug is fixedly connected to the piston end of the hydraulic rod.

[0008] Preferably, the pressing component includes a first spring, a movable plate, a insert shell, a connecting post pressing block, and a pressing shell. The first spring is fixed to the bottom of the inner cavity of the limiting groove and its top is fixedly connected to the movable plate. The insert shell is fixed to one side of the movable plate. The connecting post is fixed to the bottom of the insert shell and its bottom is fixedly connected to the pressing block. The pressing shell array is fixed to the top of the base plate.

[0009] Preferably, a sliding rod is fixedly connected to the bottom of the movable plate, and the surface of the sliding rod is slidably connected to the interior of the support plate.

[0010] Preferably, the interior of the insert housing is provided with a T-shaped groove, and the surface of the T-shaped groove is movably engaged with the surface of the insert block.

[0011] Preferably, an extension frame is fixedly connected to the top of the slider, a second spring is fixedly connected to one side of the extension frame, a locking block is fixedly connected to the bottom of the second spring, and a pull rod that is slidably connected to the inside of the extension frame is fixedly connected to the top of the locking block.

[0012] Preferably, the top array of the support plate has slots for the matching locking blocks, and the slots are located at the top of the limiting groove.

[0013] Preferably, a pusher is fixedly connected to the top of the connecting plate, and a reinforcing block is fixedly connected between one side of the support plate and the bottom plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model allows the connecting plate and slider to move inside the slide groove, and the position of the hydraulic rod to be adjusted arbitrarily. Then, with the three limiting groove internal crimping parts, the insert blocks are inserted into the inside of the insert shell. Thus, according to the thickness of the cable terminal, three crimping blocks of different sizes and the crimp shell are used to achieve the crimping work, which facilitates the crimping of power terminals of different thicknesses. Attached Figure Description

[0016] Figure 1 A schematic diagram of a preferred embodiment of the power terminal crimping and forming device provided by this utility model;

[0017] Figure 2 A schematic diagram of the rear view structure provided for this utility model;

[0018] Figure 3 A schematic diagram of the crimping component provided by this utility model;

[0019] Figure 4 A schematic diagram of the extension frame structure provided by this utility model.

[0020] In the diagram: 1. Base plate; 2. Support plate; 3. Slide groove; 4. Connecting plate; 5. Hydraulic rod; 6. Slider; 7. Limiting groove; 8. Pressing component; 801. First spring; 802. Movable plate; 803. Insert shell; 804. Connecting column; 805. Pressing block; 806. Press shell; 807. Slide rod; 808. T-slot; 9. Insert block; 10. Extension frame; 11. Second spring; 12. Locking block; 13. Pull rod; 14. Locking groove; 15. Push handle; 16. Reinforcing block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 As shown, the power terminal crimping and forming device includes a base plate 1, and also includes:

[0023] A support plate 2 is fixed to the top rear side of the base plate 1. A groove 3 is provided inside the support plate 2. A connecting plate 4 is provided on the front side of the support plate 2. A hydraulic rod 5 is fixedly connected to the bottom of the connecting plate 4. A slider 6 that slides and connects with the inside of the groove 3 is fixedly connected to one side of the connecting plate 4.

[0024] The limiting groove 7 is set inside the support plate 2. The limiting groove 7 is arranged with a pressing component 8. The piston end of the hydraulic rod 5 is fixedly connected to the insertion block 9. The base plate 1 and the support plate 2 can facilitate the support of the connecting plate 4 and the hydraulic rod 5. The setting of the sliding groove 3 and the slider 6 can adjust the position of the connecting plate 4 and the hydraulic rod 5. The limiting groove 7 is set with three, which work with the pressing component 8 to passively cooperate with the insertion block 9 on the hydraulic rod 5, so as to achieve the function of crimping cables of different thicknesses.

[0025] The crimping component 8 includes a first spring 801, a movable plate 802, an insert shell 803, a connecting post 804, crimping blocks 805, and a crimping shell 806. The first spring 801 is fixed to the bottom of the inner cavity of the limiting groove 7, and its top is fixedly connected to the movable plate 802. The insert shell 803 is fixed to one side of the movable plate 802. The connecting post 804 is fixed to the bottom of the insert shell 803, and its bottom is fixedly connected to the crimping block 805. The crimping shells 806 are arrayed and fixedly fixed to the top of the base plate 1. A sliding rod 807 is fixedly connected to the bottom of the movable plate 802. The surface of the sliding rod 807 is slidably connected to the inside of the support plate 2. A T-shaped groove 808 is provided inside the insert shell 803. The surface of the T-shaped groove 808 is movably engaged with the surface of the insert block 9. Firstly, the three crimping blocks 805 and the crimping shell 806 decrease in size from left to right. Therefore, when the insert block 9 is inserted... When the cable and crimp connector are inside the housing 803, the hydraulic rod 5 is driven to insert the plug 9 into the T-shaped groove 808 inside the housing 803 and lower it. At this time, the movable plate 802 and the first spring 801 will be driven to descend and compress inside the housing 803. When the movable plate 802 descends, it will drive the slide rod 807 to descend and limit it inside the support plate 2, thereby improving the stability of the movable plate 802 when it moves. As the housing 803 moves, it will drive the connecting column 804 to lower the crimping block 805 into the housing 806, thereby crimping and forming the cable and terminal. However, the unused movable plate 802 will be held at the top of the cavity of the limiting groove 7 by the elasticity of the first spring 801, so that the plug 9 can be stably inserted into the housing 803 when the hydraulic rod 5 drives the plug 9 to move horizontally.

[0026] An extension frame 10 is fixedly connected to the top of the slider 6. A second spring 11 is fixedly connected to one side of the extension frame 10. A locking block 12 is fixedly connected to the bottom of the second spring 11. A pull rod 13, which slides inside the extension frame 10, is fixedly connected to the top of the locking block 12. The top of the support plate 2 has slots 14 that mate with the locking block 12. The slots 14 are located at the top of the limiting groove 7. A push handle 15 is fixedly connected to the top of the connecting plate 4. A reinforcing block 16 is fixedly connected between one side of the support plate 2 and the base plate 1. Through the extension frame 10, the second spring 11, and the locking block 12, the connecting plate 4 can be adjusted by the user. When the hydraulic rod 5 is positioned to engage with the insert block 9 to insert into other insert housings 803, first pull the pull rod 13. At this time, the pull rod 13 will drive the locking block 12 to disengage from the slot 14 and compress the second spring 11. Then push the slider 6 to move inside the slide groove 3 until the locking block 12 is aligned with the next slot 14 with the center of the slot. At this time, the insert block 9 will also be inserted into another insert housing 803, which facilitates the crimping of thicker cables. The push handle 15 makes it easy for the operator to push the connecting plate 4 and the slider 6 to move. The reinforcing block 16 can strengthen the connection between the support plate 2 and the base plate 1.

[0027] Working principle: When the user needs to adjust the position of the hydraulic rod 5 to cooperate with different inserts 803 and crimping blocks 805 to crimp cables and terminals of different thicknesses, the user first pulls the pull rod 13. At this time, the pull rod 13 will drive the locking block 12 to disengage from the slot 14 and compress the second spring 11. Then, it will push the slider 6 to move inside the slide groove 3 until the locking block 12 is aligned with the next slot 14 with the center of the slot. At this time, the insert block 9 will also be inserted into the other insert 803. Then, the cable and crimping connector are placed on the crimping block. Inside the housing 806, the hydraulic rod 5 is driven to insert the plug 9 into the T-shaped groove 808 inside the housing 803 and lower it. At this time, the movable plate 802 and the first spring 801 will be driven to descend and compress inside the housing 803. When the movable plate 802 descends, it will drive the slide rod 807 to descend within the support plate 2, thereby improving the stability of the movable plate 802 when it moves. As the housing 803 moves, it will drive the connecting column 804 to lower the crimping block 805 into the housing 806, thereby crimping and forming the cable and terminal.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A power terminal crimping and forming device, comprising a base plate (1), characterized in that, Also includes: A support plate (2) is fixed to the top rear side of the base plate (1). A groove (3) is provided inside the support plate (2). A connecting plate (4) is provided on the front side of the support plate (2). A hydraulic rod (5) is fixedly connected to the bottom of the connecting plate (4). A slider (6) that is slidably connected to the groove (3) is fixedly connected to one side of the connecting plate (4). A limiting groove (7) is opened inside the support plate (2), and a pressing member (8) is arranged in an array inside the limiting groove (7). A plug (9) is fixedly connected to the piston end of the hydraulic rod (5).

2. The power terminal crimping and forming device according to claim 1, characterized in that: The crimping component (8) includes a first spring (801), a movable plate (802), a insert shell (803), a connecting post (804), a crimping block (805), and a crimping shell (806). The first spring (801) is fixed to the bottom of the inner cavity of the limiting groove (7), and its top is fixedly connected to the movable plate (802). The insert shell (803) is fixed to one side of the movable plate (802). The connecting post (804) is fixed to the bottom of the insert shell (803), and its bottom is fixedly connected to the crimping block (805). The crimping shells (806) are arrayed and fixed to the top of the base plate (1).

3. The power terminal crimping and forming device according to claim 2, characterized in that: The bottom of the movable plate (802) is fixedly connected to a slide rod (807), and the surface of the slide rod (807) is slidably connected to the interior of the support plate (2).

4. The power terminal crimping and forming device according to claim 2, characterized in that: The insert (803) has a T-shaped groove (808) inside, and the surface of the T-shaped groove (808) is movably engaged with the surface of the insert (9).

5. The power terminal crimping and forming apparatus according to claim 1, characterized in that: An extension frame (10) is fixedly connected to the top of the slider (6), a second spring (11) is fixedly connected to one side of the extension frame (10), a locking block (12) is fixedly connected to the bottom of the second spring (11), and a pull rod (13) that is slidably connected to the inside of the extension frame (10) is fixedly connected to the top of the locking block (12).

6. The power terminal crimping and forming apparatus according to claim 1, characterized in that: The top array of the support plate (2) is provided with a slot (14) for the matching card block (12), and the slot (14) is located at the top of the limiting groove (7).

7. The power terminal crimping and forming device according to claim 1, characterized in that: A pusher (15) is fixedly connected to the top of the connecting plate (4), and a reinforcing block (16) is fixedly connected between one side of the support plate (2) and the bottom plate (1).