A tea leaf sliverer

Abstract

The utility model relates to tea technical field especially is a kind of tea striping machine, by setting a kind of tea striping machine, including striping machine body, the outer wall of striping machine body is provided with feeding mechanism, it is for tea into striping machine body, the groove pot top of striping machine body is fixedly connected with photoelectric emitter, the outer wall of striping machine body is equipped with controller, the back of striping machine body is fixedly connected with power plug, tea is input using the feeding mechanism in the device, solve the problem that the striping machine of current time cannot evenly respectively tea between every group arc-shaped slot arm when tea is input, influence tea shaping effect.

Description

Technical Field

[0001] This utility model relates to the field of tea technology, specifically a tea leaf shaping machine. Background Technology

[0002] The tea leaf straightening machine is a core piece of equipment in tea processing, mainly used for the shaping process after tea rolling, improving the standardization of tea quality. The machine is driven by a crank-slider mechanism to perform high-frequency reciprocating motion of a multi-groove pan, combined with a heating device, to straighten the tea leaves axially and achieve initial compaction through physical tumbling and thermal action. Mechanical inertia and heat conduction work together to improve straightening efficiency.

[0003] However, existing tea-stripping machines still have shortcomings. Specifically, when tea leaves are fed into the machines, they cannot evenly distribute the tea leaves between each set of arc-shaped groove arms, which affects the tea-stripping effect. Utility Model Content

[0004] The purpose of this invention is to provide a tea leaf straightening machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A tea leaf shaping machine includes a shaping machine body, a feeding mechanism on the outer wall of the shaping machine body for feeding tea leaves into the shaping machine body, a photoelectric transmitter fixedly connected to the top of the trough of the shaping machine body, a controller installed on the outer wall of the shaping machine body, and a power plug fixedly connected to the back of the shaping machine body.

[0006] As a preferred embodiment of this utility model, the feeding mechanism includes a fixed base fixedly connected to the front and back of the body of the bundling machine. A sliding frame is slidably connected to the outer wall of the fixed base above the body of the bundling machine. A feeding hopper is fixedly connected to the inner center of the sliding frame above the body of the bundling machine. An electric slide rail is fixedly connected to the inside of the fixed base below the sliding frame. A slide table is installed on the outer wall of the electric slide rail at a corresponding position on the sliding frame. A connecting shaft is rotatably connected to the inside of the feeding hopper. A baffle is fixedly connected to the outer wall of the connecting shaft inside the feeding hopper. A sealing gasket is fixedly connected to the outer wall of the baffle inside the feeding hopper. A worm gear is fixedly connected to the outer wall of the connecting shaft inside the sliding frame. A worm is meshed with the bottom of the worm gear. A servo motor is fixedly connected to the outer wall of the worm at a position away from the worm gear. Photoelectric receivers are fixedly connected to both sides of the bottom center of the sliding frame.

[0007] As a preferred embodiment of this utility model, the photoelectric transmitter is provided in multiple sets, and each set of photoelectric transmitters is installed at the arc-shaped groove arm position of the trough of the sizing machine body. The controller is equipped with control software for timing.

[0008] As a preferred embodiment of this utility model, the fixed base, sliding frame, feeding hopper, and baffle are all made of aluminum alloy. The fixed base has an L-shaped structure design, the feeding hopper extends through and beyond the sliding frame, and the connection between the slide table and the sliding frame, and the connection between the servo motor and the sliding frame are all fixed connections.

[0009] As a preferred embodiment of this utility model, the sliding frame has a C-shaped structure design, and a convex-shaped limiting block is fixedly connected to the outer wall of the sliding frame and inside the fixed seat. The outer wall of the convex-shaped limiting block is equipped with ball bearings, and the sealing gasket is connected to the feeding hopper by a sliding connection.

[0010] Through the above technical solution, the limiting block can keep the sliding frame moving smoothly, and the ball bearings can reduce the friction between the limiting block and the fixed seat.

[0011] As a preferred embodiment of this utility model, the sealing gasket is made of silicone, and multiple sets of the worm gear, baffle and sealing gasket are provided. The connection between the worm and the feeding hopper and the worm and the sliding frame are all rotatable connections. The worm passes through the feeding hopper and extends into the sliding frame. The connection between the servo motor, photoelectric receiver and electric slide rail and the controller is all electrical connection.

[0012] As a preferred embodiment of this utility model, the bottom of the body of the styling machine is equipped with a support foot, and the support foot has a height adjustment function. The connection method of the body of the styling machine, the photoelectric transmitter, the power plug and the controller is all electrical connection.

[0013] Through the above technical solution, the height-adjustable support feet can adjust the height of the tea-leaving machine body, making it convenient for staff of different heights to add tea leaves.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, a tea-stripping machine is installed. The feeding mechanism of this device feeds the tea leaves into the feeding hopper. The controller activates the electric slide rail, which, via a sliding table, moves the sliding frame and the feeding hopper to the right. When the sliding frame moves between the two sets of arc-shaped groove arms, the photoelectric signals emitted by the photoelectric transmitters at the positions of the two sets of groove arms are received by the photoelectric receiver. The photoelectric receiver inputs a signal to the controller, which then closes the electric slide rail, stops the sliding frame from moving, and activates the servo motor. The servo motor drives the worm gear to rotate via a worm. The rotating worm gear drives the baffle to rotate downwards via a connecting shaft. The baffle no longer blocks the feeding hopper, and the tea leaves in the feeding hopper fall downwards into the trough of the tea-stripping machine. The countdown software in the controller starts timing. When the timer reaches zero, the servo motor drives the worm gear to rotate in the opposite direction via the worm. The reverse-rotating worm gear drives the baffle to rotate upwards via the connecting shaft. The upward-rotating baffle blocks the feeding hopper again, and the tea leaves in the feeding hopper no longer fall into the tea-stripping machine. The electric slide rail drives the sliding frame and the feeding hopper to continue moving to the right between the two sets of arc-shaped trough arms via the slide table, controlling the feeding time of the feeding hopper so that the tea leaves can be evenly fed between the annular trough arms of the tea-stripping machine. This solves the problem of existing tea-stripping machines not being able to evenly distribute the tea leaves between each set of arc-shaped trough arms when feeding tea leaves, which affects the tea-stripping effect. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a side sectional view of the sliding frame of this utility model; Figure 3 This is a partial top view of the baffle section of this utility model; Figure 4 This is a schematic diagram of the three-dimensional structure of the worm gear of this utility model.

[0016] In the diagram: 1-Spinning machine body, 2-Feeding mechanism, 3-Photoelectric transmitter, 4-Controller, 5-Power plug, 201-Fixed base, 202-Sliding frame, 203-Feeding hopper, 204-Electric slide rail, 205-Slide table, 206-Connecting shaft, 207-Baffle, 208-Sealing gasket, 209-Worm gear, 210-Worm, 211-Servo motor, 212-Photoelectric receiver. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0019] For examples, please refer to Figure 1-4 This utility model provides a technical solution: A tea leaf shaping machine includes a shaping machine body 1, a feeding mechanism 2 is provided on the outer wall of the shaping machine body 1 for feeding tea leaves into the shaping machine body 1, a photoelectric transmitter 3 is fixedly connected to the top of the trough of the shaping machine body 1, a controller 4 is installed on the outer wall of the shaping machine body 1, and a power plug 5 is fixedly connected to the back of the shaping machine body 1.

[0020] The photoelectric transmitter 3 is provided in multiple sets, and each set of photoelectric transmitter 3 is installed at the arc-shaped groove arm position of the trough of the body 1 of the bundling machine. The controller 4 is equipped with control software for timing. The bottom of the body 1 of the bundling machine is equipped with support feet, and the support feet have the function of adjusting the height. The connection between the body 1 of the bundling machine, the photoelectric transmitter 3, the power plug 5 and the controller 4 is all electrical connection. In this embodiment, reference Figure 2-4 The feeding mechanism 2 includes a fixed base 201 fixedly connected to the front and back of the forming machine body 1. A sliding frame 202 is slidably connected to the outer wall of the fixed base 201 above the forming machine body 1. A feeding hopper 203 is fixedly connected to the center of the sliding frame 202 above the forming machine body 1. An electric slide rail 204 is fixedly connected to the inside of the fixed base 201 below the sliding frame 202. A slide table 205 is installed on the outer wall of the electric slide rail 204 at a corresponding position on the sliding frame 202. A rotating part is connected inside the feeding hopper 203. A connecting shaft 206 is provided. A baffle 207 is fixedly connected to the outer wall of the connecting shaft 206 and inside the feeding hopper 203. A sealing gasket 208 is fixedly connected to the outer wall of the baffle 207 and inside the feeding hopper 203. A worm gear 209 is fixedly connected to the outer wall of the connecting shaft 206 and inside the sliding frame 202. A worm 210 is meshed with the bottom of the worm gear 209. A servo motor 211 is fixedly connected to the outer wall of the worm 210 at a position away from the worm gear 209. Photoelectric receivers 212 are fixedly connected to both sides of the bottom center of the sliding frame 202.

[0021] The fixed base 201, sliding frame 202, feeding hopper 203, and baffle 207 are all made of aluminum alloy. The fixed base 201 has an L-shaped structure design. The feeding hopper 203 extends through and out of the sliding frame 202. The connection between the slide table 205 and the sliding frame 202, and the connection between the servo motor 211 and the sliding frame 202, are all fixed connections. The sliding frame 202 has a C-shaped structure design. A convex-shaped limiting block is fixedly connected to the outer wall of the sliding frame 202 and inside the fixed base 201. Ball bearings are installed on the outer wall of the convex-shaped limiting block. The sealing gasket 208 is slidably connected to the feeding hopper 203. The sealing gasket 208 is made of silicone. Multiple sets of worm gear 209, baffle 207, and sealing gasket 208 are provided. The worm 210 is rotatably connected to the feeding hopper 203 and to the sliding frame 202. The worm 210 passes through the feeding hopper 203 and extends into the sliding frame 202. The servo motor 211, photoelectric receiver 212, and electric slide rail 204 are electrically connected to the controller 4. The working process of this utility model is as follows: When the tea-stripping machine designed using this scheme is running, tea leaves are fed into the feeding hopper 203. The controller 4 starts the electric slide rail 204, which drives the sliding frame 202 and the feeding hopper 203 to move to the right via the slide table 205. When the sliding frame 202 moves between the two sets of arc-shaped groove arms, the photoelectric signal emitted by the photoelectric transmitter 3 installed at the groove arm position is received by the photoelectric receiver 212. The photoelectric receiver 212 inputs a signal to the controller 4, and the controller 4 closes the electric slide rail 204. The sliding frame 202 stops moving, and the controller 4 starts the servo motor 211. Servo motor 211 drives worm wheel 209 to rotate via worm gear 210. The rotating worm wheel 209 drives baffle 207 to rotate via connecting shaft 206. When baffle 207 rotates to a vertical position, it no longer blocks the feeding hopper 203. The tea leaves in the feeding hopper 203 fall downwards into the trough of the tea-leaving machine body 1. The countdown software in controller 4 starts timing. When the timer reaches zero, servo motor 211 drives worm wheel 209 to rotate in the opposite direction via worm gear 210. The worm wheel 209 rotates in the opposite direction and drives baffle 207 to rotate upwards via connecting shaft 206. The upward-rotating baffle 207 blocks the feeding hopper 203 again, and the tea leaves in the feeding hopper 203 no longer fall into the tea-leaving machine body 1. Electric slide rail 204 drives sliding frame 202 and feeding hopper 203 to continue moving to the right between the next two sets of arc-shaped trough arms via slide table 205 and repeats the above operation.

[0022] The main body 1, photoelectric transmitter 3, controller 4, power plug 5, electric slide rail 204, servo motor 211, and photoelectric receiver 212 used in this utility model are all existing known electrical devices, and can all be purchased and used directly on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the main body 1, photoelectric transmitter 3, controller 4, power plug 5, electric slide rail 204, servo motor 211, and photoelectric receiver 212 will not be described in detail here.

[0023] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tea leaf sliverer comprising a sliverer body (1), characterised in that: The outer wall of the tea-making machine body (1) is provided with a feeding mechanism (2), which is used to feed tea leaves into the tea-making machine body (1). A photoelectric transmitter (3) is fixedly connected to the top of the trough of the tea-making machine body (1). A controller (4) is installed on the outer wall of the tea-making machine body (1). A power plug (5) is fixedly connected to the back of the tea-making machine body (1). The feeding mechanism (2) includes a fixed seat (201) fixedly connected to the front and back of the tea-making machine body (1). A sliding frame (202) is slidably connected to the outer wall of the fixed seat (201) and above the tea-making machine body (1). A feeding hopper (203) is fixedly connected to the center of the sliding frame (202) and above the tea-making machine body (1). An electric slide rail (204) is fixedly connected to the inside of the fixed seat (201) and below the sliding frame (202). A slide table (205) is installed on the outer wall of the electric slide rail (204) and at the corresponding position of the sliding frame (202). A connecting shaft (206) is rotatably connected inside the feeding hopper (203). A baffle (207) is fixedly connected to the outer wall of the connecting shaft (206) and inside the feeding hopper (203). A sealing gasket (208) is fixedly connected to the outer wall of the baffle (207) and inside the feeding hopper (203). A worm gear (209) is fixedly connected to the outer wall of the connecting shaft (206) and inside the sliding frame (202). A worm (210) is meshed with the bottom of the worm gear (209). A servo motor (211) is fixedly connected to the outer wall of the worm (210) at a position away from the worm gear (209). Photoelectric receivers (212) are fixedly connected to both sides of the bottom center of the sliding frame (202).

2. A tea leaf condenser as claimed in claim 1 wherein: The photoelectric transmitter (3) is provided in multiple sets, and each set of photoelectric transmitter (3) is installed at the arc-shaped groove arm position of the trough of the body (1) of the sloshing machine. The controller (4) is equipped with control software for timing.

3. A tea leaf condenser as claimed in claim 1 wherein: The fixed base (201), sliding frame (202), feeding hopper (203), and baffle (207) are all made of aluminum alloy. The fixed base (201) has an L-shaped structure design. The feeding hopper (203) extends through and out of the sliding frame (202). The connection between the slide table (205) and the sliding frame (202), and the connection between the servo motor (211) and the sliding frame (202) are all fixed connections.

4. A tea leaf condenser as claimed in claim 1 wherein: The sliding frame (202) has a C-shaped structure design. A convex-shaped limiting block is fixedly connected to the outer wall of the sliding frame (202) and inside the fixed seat (201). A ball bearing is installed on the outer wall of the convex-shaped limiting block. The sealing gasket (208) and the feeding hopper (203) are connected by a sliding connection.

5. A tea leaf straightening machine according to claim 1, characterized in that: The sealing gasket (208) is made of silicone. The worm gear (209), baffle (207) and sealing gasket (208) are all provided in multiple sets. The worm (210) is connected to the feeding hopper (203) and the worm (210) is connected to the sliding frame (202) by rotation. The worm (210) passes through the feeding hopper (203) and extends into the sliding frame (202). The servo motor (211), photoelectric receiver (212) and electric slide rail (204) are connected to the controller (4) by electrical connection.

6. A tea leaf condenser as claimed in claim 1 wherein: The bottom of the body of the styling machine (1) is equipped with a support foot, and the support foot has a height adjustment function. The connection between the body of the styling machine (1), the photoelectric transmitter (3), the power plug (5) and the controller (4) is all electrical connection.

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