A device for enhancing the screening effect of a secondary tobacco leaf air separator

CN224734695UActive Publication Date: 2026-09-11CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202521778286.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-09-11
Estimated Expiration
2035-08-20

AI Technical Summary

Technical Problem

[0003]但是目前的风选机处在一个无法很好的均衡烟梗筛分效果的尴尬境地,成团的烟丝会跟随着烟梗一起落下,照成极大的浪费,如果加大风量将成团的烟丝带走,又会有大量的烟梗无法筛分出来,对烟丝的质量会有很大的影响

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Abstract

The utility model discloses a kind of strengthen tobacco secondary air separator screening effect device, comprising: the head between primary air separator and secondary air separator is set, first toothed roller and second toothed roller are arranged in the head, wherein, the rotating direction of the first toothed roller and the second toothed roller is same.The strengthening tobacco secondary air separator screening effect device of the utility model, by additionally setting head and the rotating direction same first toothed roller and second toothed roller located in it between primary air separator and secondary air separator, tobacco is broken to strengthen secondary air selection tobacco stem screening effect;Without affecting the whole tobacco whole silk rate, the screening capacity of secondary air selection is strengthened;Avoid the tobacco that tobacco is formed into group when air volume is small to fall down with tobacco stem together, cause waste, when air volume is large, tobacco that is formed into group is taken away, while there is a large amount of tobacco stem that cannot be screened out, the quality of tobacco is affected in the embarrassing situation.
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Description

Technical Field

[0001] This utility model relates to the field of tobacco stem separation technology, and more specifically, to a device for enhancing the screening effect of a secondary air classifier for tobacco shreds. Background Technology

[0002] In the process of making cigarettes, separating the tobacco stems from the tobacco is an essential step. If the tobacco stems are not removed, they are very likely to puncture the cigarette paper during the rolling process. Even if they don't puncture, it will still have a significant impact on the quality of the finished cigarettes.

[0003] However, current air separators are in an awkward situation where they cannot effectively balance the sieving effect of tobacco stems. Clumps of tobacco fall down along with the stems, resulting in a great deal of waste. If the air volume is increased to remove the clumps of tobacco, a large number of tobacco stems will not be sieved out, which will have a significant impact on the quality of the tobacco.

[0004] Therefore, there is an urgent need for a device to enhance the screening effect of a secondary air separator for tobacco shreds. Utility Model Content

[0005] The purpose of this invention is to provide a device that enhances the screening effect of a secondary air classifier for tobacco shreds, thereby solving the problems in the prior art. It can enhance the screening effect of tobacco stems in the secondary air classifier by breaking the tobacco shreds between the primary and secondary air classifiers.

[0006] This utility model provides a device for enhancing the screening effect of a secondary air separator for tobacco shreds, comprising: a head disposed between a primary air separator and a secondary air separator, wherein a first toothed roller and a second toothed roller are disposed inside the head, wherein the first toothed roller and the second toothed roller rotate in the same direction.

[0007] In the device for enhancing the screening effect of the secondary air classifier for tobacco shreds as described above, preferably, the first toothed roller and the second toothed roller rotate at the same speed.

[0008] In the device for enhancing the screening effect of the secondary air classifier for tobacco shreds as described above, preferably, a first conveyor belt 1 is provided between the machine head and the primary air classifier, and the first conveyor belt is located above one side of the machine head.

[0009] In the device for enhancing the screening effect of the secondary air classifier for tobacco shreds as described above, preferably, a second conveyor belt is provided between the machine head and the secondary air classifier, and the second conveyor belt is located below the other side of the machine head.

[0010] The device for enhancing the screening effect of the secondary air classifier for tobacco shreds as described above preferably further includes a speed controller for adjusting the speed of the first toothed roller and the second toothed roller.

[0011] In the device for enhancing the screening effect of the secondary air classifier for tobacco shreds as described above, preferably, the speed controller is located on one side of the second conveyor belt.

[0012] In the device for enhancing the screening effect of the secondary air classifier for tobacco shreds as described above, preferably, the speed controller is equipped with a low-speed control button, a medium-speed control button, and a high-speed control button.

[0013] This invention provides a device to enhance the screening effect of a secondary air classifier for tobacco shreds. It strengthens the screening effect of tobacco stems in the secondary air classifier by adding a head and a first and second toothed roller with the same rotation direction located between the primary and secondary air classifiers to break up the tobacco shreds. This enhances the screening capacity of the secondary air classifier without affecting the overall whole tobacco shred yield. It avoids the awkward situation where, with low airflow, clumps of tobacco shreds fall along with the stems, resulting in waste, and with high airflow, while clumps of tobacco shreds are removed, a large amount of stems remain unscreened, affecting the quality of the tobacco shreds. Simultaneously, it reduces waste of tobacco shreds and cigarette paper. Attached Figure Description

[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the utility model will be further described below with reference to the accompanying drawings, wherein:

[0015] Figure 1 A schematic diagram of an embodiment of the device for enhancing the screening effect of a secondary air classifier for tobacco shreds provided by this utility model.

[0016] Explanation of reference numerals in the attached drawings: 1-First conveyor belt, 2-Machine head, 3-First toothed roller, 4-Second toothed roller, 5-Second conveyor belt, 6-Low speed control button, 7-Medium speed control button, 8-High speed control button. Detailed Implementation

[0017] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are in no way intended to limit the present disclosure or its application or use. The present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that the present disclosure will be thorough and complete, and will fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless specifically stated otherwise, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values ​​set forth in these embodiments should be interpreted as exemplary only and not as limiting.

[0018] The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Terms such as “including” or “contains” mean that the element preceding the term encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as “above” and “below” are used only to indicate relative positional relationships; when the absolute position of the described object changes, this relative positional relationship may also change accordingly.

[0019] In this disclosure, when a specific component is described as being located between a first component and a second component, an intermediary component may or may not be present between the specific component and the first or second component. When a specific component is described as connecting to other components, the specific component may be directly connected to the other components without having an intermediary component, or it may not be directly connected to the other components but may have an intermediary component.

[0020] All terms used in this disclosure (including technical or scientific terms) have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as a dictionary, should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and not as having an idealized or highly formalized meaning, unless expressly defined herein.

[0021] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.

[0022] like Figure 1 As shown, the device for enhancing the screening effect of the secondary air separator for tobacco shreds provided in this embodiment includes: a head 2 disposed between the primary air separator and the secondary air separator, wherein a first toothed roller 3 and a second toothed roller 4 are disposed inside the head 2, wherein the first toothed roller 3 and the second toothed roller 4 rotate in the same direction.

[0023] The first toothed roller 3 and the second toothed roller 4 rotate at the same speed.

[0024] Furthermore, a first conveyor belt 1 is provided between the machine head 2 and the primary air separator, and the first conveyor belt 1 is located above one side of the machine head 2. A second conveyor belt 5 is provided between the machine head 2 and the secondary air separator, and the second conveyor belt 5 is located below the other side of the machine head 2.

[0025] During operation, the tobacco shreds are sieved by the primary air separator and conveyed to the machine head 2 via the first conveyor belt 1. Inside the machine head 2, the tobacco shreds fall onto the first toothed roller 3 and the second toothed roller 4, where they are broken up. Longer shreds are cut into shorter shreds to prevent them from clumping together again and affecting the secondary air separator's ability to screen for tobacco stems. The broken shreds fall onto the second conveyor belt 5, which then transports them to the secondary air separator. With no clumps remaining, the secondary air separator can further separate the tobacco shreds and stems, reducing or even eliminating the simultaneous sieving of clumps of tobacco shreds and stems. This enhances the secondary air separator's screening capacity, achieving more precise separation of tobacco shreds and stems, ensuring stem removal while avoiding tobacco waste, thus assisting in improving the screening effect of the secondary air separator.

[0026] Furthermore, the device for enhancing the screening effect of the secondary air classifier for tobacco shreds also includes a speed controller for adjusting the rotational speeds of the first toothed roller 3 and the second toothed roller 4. The speed controller is located on one side of the second conveyor belt 5. The speed controller is equipped with a low-speed control button 6, a medium-speed control button 7, and a high-speed control button 8. These three buttons control the rotational speeds of the first toothed roller 3 and the second toothed roller 4. By controlling the rotational speed, the tobacco shreds can be better dispersed according to the current tobacco flow rate, thereby enhancing the screening effect of the secondary air classifier and adapting to different tobacco flow rates. It should be noted that the process of controlling the rotational speeds of the first toothed roller 3 and the second toothed roller 4 through the speed controller and the low-speed, medium-speed, and high-speed control buttons 6 and 8 on the speed controller are all based on existing technologies. The purpose of this invention is to provide hardware-level improvements. In addition, it should be noted that this utility model does not specifically limit the number of gears in the speed controller or the correspondence between the gears and the speed.

[0027] The device for enhancing the screening effect of a secondary air classifier for tobacco shreds provided in this embodiment of the invention strengthens the screening effect of tobacco stems in the secondary air classifier by adding a head and a first toothed roller and a second toothed roller located within it, rotating in the same direction, between the primary and secondary air classifiers to break up the tobacco shreds. This enhances the screening capacity of the secondary air classifier without affecting the overall whole tobacco shred yield. It avoids the awkward situation where, with low airflow, clumps of tobacco shreds fall along with the tobacco stems, resulting in waste, and with high airflow, while clumps of tobacco shreds are removed, a large amount of tobacco stems remain unscreened, affecting the quality of the tobacco shreds. Simultaneously, it reduces waste of tobacco shreds and cigarette paper.

[0028] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0029] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. The scope of this disclosure is defined by the appended claims.

Claims

1. A device for enhancing the screening effect of a secondary air separator for tobacco shreds, characterized in that, include: A head unit is located between the primary air separator and the secondary air separator. The head unit contains a first toothed roller and a second toothed roller, wherein the first toothed roller and the second toothed roller rotate in the same direction.

2. A device for enhancing the screening effect of a secondary tobacco leaf windscreen as claimed in claim 1, characterised in that, The first toothed roller and the second toothed roller rotate at the same speed.

3. The device for enhancing the screening effect of a secondary air classifier for tobacco shreds according to claim 1, characterized in that, A first conveyor belt (1) is provided between the machine head and the primary air separator, and the first conveyor belt is located above one side of the machine head.

4. A reinforcing cut tobacco secondary air-bating machine screening effect device according to claim 3, characterised in that, A second conveyor belt is provided between the machine head and the secondary air separator, and the second conveyor belt is located below the other side of the machine head.

5. The device for enhancing the screening effect of a secondary air classifier for tobacco shreds according to claim 4, characterized in that, The device for enhancing the screening effect of the secondary air classifier for tobacco shreds also includes a speed controller for adjusting the speed of the first toothed roller and the second toothed roller.

6. The device for enhancing the screening effect of a secondary air classifier for tobacco shreds according to claim 5, characterized in that, The speed controller is located on one side of the second conveyor belt.

7. A device for enhancing the screening effect of a secondary tobacco leaf windscreen as claimed in claim 5, characterised in that, The speed controller is equipped with a low-speed control button, a medium-speed control button, and a high-speed control button.