A cigarette comprehensive test platform post-test cigarette sorting device
Patent Information
- Application Number
- CN202521991728.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0003]目前,行业常用测试台检测后的烟支均为全部落入同一收集箱,未实现烟支合格与否的分类,无法根据检测数据对不合格烟支进行挑选检查, 该收集方式导致无法快速识别和提取不合格烟支,严重阻碍了基于检测数据的不合格品精准追溯与缺陷分析,同时也削弱了缺陷样本对工艺改进和质量调控的指导价值
[0018] This invention connects the first end of a fixed base to the mounting plate, and the second end of the fixed base to the conveying hopper. The fixed base is located directly below the discharge port of the integrated testing platform. A purging assembly is mounted on the mounting plate with its air outlet facing the placement slot on the fixed base. A cigarette collection box is located directly below the conveying hopper. A partition plate is installed inside the cigarette collection box, dividing the inside of the cigarette collection box into a qualified cigarette collection area and an unqualified cigarette collection area. A driving assembly is connected to the cigarette collection box, enabling it to move horizontally. In use, after the comprehensive testing platform completes the cigarette testing, the purging component is activated, which sprays compressed air to purge the cigarettes into the conveying hopper, where they fall into the cigarette collection box. Simultaneously, the system determines whether the cigarette is qualified based on the testing results. If the cigarette is qualified, the drive component moves the cigarette collection box so that the bottom of the conveying hopper aligns with the qualified cigarette collection area. If the cigarette is unqualified, the drive component moves the cigarette collection box so that the bottom of the conveying hopper aligns with the unqualified cigarette collection area. This process sequentially completes the sorting and collection of all cigarettes. It also allows for re-inspection of unqualified cigarettes, enabling precise traceability and problem diagnosis of unqualified cigarettes, and providing defect samples to guide production adjustments.
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Figure CN224734704U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cigarette machinery and equipment technology, and more specifically, to a cigarette sieving device after testing on a comprehensive cigarette testing platform. Background Technology
[0002] The physical properties of cigarettes are key elements in evaluating cigarette product quality, and are significantly correlated with both chemical properties and sensory quality. In actual production, cigarette factories primarily focus on physical properties such as cigarette weight, draw resistance, circumference, and hardness. A comprehensive testing bench can simultaneously test six properties of cigarettes or filter rods: weight, circumference, length, draw resistance, ventilation rate, and hardness. It boasts high testing efficiency and accurate data, making it a crucial instrument in the tobacco industry's cigarette production quality control process. It enables rapid, accurate, and automated testing of key physical properties in finished cigarettes or filter rods.
[0003] Currently, in the industry, all cigarettes tested on commonly used testing benches fall into the same collection box, failing to classify cigarettes as qualified or unqualified. This makes it impossible to select and inspect unqualified cigarettes based on test data. This collection method makes it impossible to quickly identify and extract unqualified cigarettes, seriously hindering the accurate traceability and defect analysis of unqualified products based on test data. It also weakens the guiding value of defective samples for process improvement and quality control.
[0004] Therefore, how to provide a cigarette screening device for a comprehensive cigarette testing platform that can effectively and automatically screen cigarettes after testing and collect qualified and unqualified cigarettes has become a technical problem that urgently needs to be solved in this field. Utility Model Content
[0005] One objective of this invention is to provide a new technical solution for a cigarette sieving device after testing on a comprehensive cigarette testing platform.
[0006] According to a first aspect of the present invention, a cigarette sieving device after testing on a comprehensive cigarette testing platform is provided, comprising: a mounting plate, a purging assembly, a fixing assembly, a collecting assembly, and a driving assembly, wherein the top of the mounting plate is used to fix the comprehensive testing platform;
[0007] The fixing assembly includes a fixing seat and a conveying hopper. A strip-shaped placement groove is provided on the fixing seat along its length. The shape of the placement groove is adapted to the shape of the cigarette and is used to place the cigarette to be tested. The first end of the fixing seat is connected to the mounting plate, and the second end of the fixing seat is connected to the feed inlet of the conveying hopper. The fixing seat is located directly below the comprehensive testing platform.
[0008] The purging assembly is fixed to the mounting plate, and its air outlet is directly opposite the placement slot on the fixed base, which is used to blow the cigarette into the conveying hopper after the test is completed;
[0009] The collection assembly includes a cigarette collection box and a partition plate. The cigarette collection box is located below the conveying hopper, with its top open and larger than the discharge port of the conveying hopper. The partition plate is disposed inside the cigarette collection box and divides the inside of the cigarette collection box into a qualified cigarette collection area and an unqualified cigarette collection area. The bottom of the unqualified cigarette collection area has multiple parallel arc-shaped grooves along its length, and the shape of each groove matches the outer diameter of the cigarette, for sequentially receiving and positioning single unqualified cigarettes.
[0010] The drive component is connected to the cigarette collection box and is used to drive the cigarette collection box to move.
[0011] Optionally, the fixing seat is inclined, and the thickness of the fixing seat gradually decreases from the first end of the fixing seat to the second end of the fixing seat.
[0012] Optionally, the fixing component further includes a limiting plate, which is connected to both sides of the fixing seat and both sides of the conveying hopper, and the width of the limiting plate is greater than the thickness of the conveying hopper.
[0013] Optionally, the purging assembly includes a fixing block, an air guide pipe, and an air blowing nozzle. The fixing block is provided with multiple connection holes, and the air guide pipe is respectively disposed in the multiple connection holes. The first end of the air guide pipe is connected to the air blowing nozzle, and the second end of the air guide pipe is connected to an external air source. The air blowing nozzle is disposed facing the groove.
[0014] Optionally, the driving assembly includes a driving cylinder, a connecting plate, a sliding rod, and a U-shaped clamp. The connecting plate is located on both sides of the cigarette collection box, the sliding rod is disposed on the connecting plate, the U-shaped clamp is disposed at the four corners of the bottom of the cigarette collection box, and the U-shaped clamp is engaged with the sliding rod. The driving cylinder is connected to the cigarette collection box and is used to drive it to move along the sliding rod.
[0015] Optionally, the drive assembly further includes a fixed sleeve and a movable block. The top of the fixed sleeve has an opening, the movable block is disposed in the opening, and the top of the movable block is connected to the bottom of the cigarette collection box. The output shaft of the drive cylinder is connected to the movable block.
[0016] Optionally, the drive assembly further includes a first fixing buckle and a second fixing buckle, the first fixing buckle and the second fixing buckle are respectively disposed at both ends of the fixing sleeve, and the height of the first fixing buckle and the height of the second fixing buckle are higher than the bottom height of the cigarette collection box.
[0017] The beneficial effects of this utility model are as follows:
[0018] This invention connects the first end of a fixed base to the mounting plate, and the second end of the fixed base to the conveying hopper. The fixed base is located directly below the discharge port of the integrated testing platform. A purging assembly is mounted on the mounting plate with its air outlet facing the placement slot on the fixed base. A cigarette collection box is located directly below the conveying hopper. A partition plate is installed inside the cigarette collection box, dividing the inside of the cigarette collection box into a qualified cigarette collection area and an unqualified cigarette collection area. A driving assembly is connected to the cigarette collection box, enabling it to move horizontally. In use, after the comprehensive testing platform completes the cigarette testing, the purging component is activated, which sprays compressed air to purge the cigarettes into the conveying hopper, where they fall into the cigarette collection box. Simultaneously, the system determines whether the cigarette is qualified based on the testing results. If the cigarette is qualified, the drive component moves the cigarette collection box so that the bottom of the conveying hopper aligns with the qualified cigarette collection area. If the cigarette is unqualified, the drive component moves the cigarette collection box so that the bottom of the conveying hopper aligns with the unqualified cigarette collection area. This process sequentially completes the sorting and collection of all cigarettes. It also allows for re-inspection of unqualified cigarettes, enabling precise traceability and problem diagnosis of unqualified cigarettes, and providing defect samples to guide production adjustments.
[0019] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.
[0021] Figure 1 This is a structural diagram of the cigarette sieving device after testing on the cigarette comprehensive testing platform of this utility model.
[0022] The diagram shows the following components: 1. Mounting plate; 2. Purge assembly; 21. Fixing block; 22. Air nozzle; 3. Fixing assembly; 31. Fixing base; 32. Conveying hopper; 33. Placement slot; 34. Limiting plate; 4. Collection assembly; 41. Cigarette collection box; 42. Divider plate; 43. Qualified cigarette collection area; 44. Unqualified cigarette collection area; 45. Groove; 5. Drive assembly; 51. Drive cylinder; 52. Connecting plate; 53. Slide rod; 54. U-shaped clamp; 55. Fixing sleeve; 56. First fixing buckle; 57. Second fixing buckle; 6. Comprehensive testing platform. Detailed Implementation
[0023] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
[0024] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.
[0025] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0026] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0027] like Figure 1 As shown, this utility model embodiment provides a cigarette sieving device after testing a cigarette comprehensive testing platform, including: a mounting plate 1, a purging assembly 2, a fixing assembly 3, a collecting assembly 4, and a driving assembly 5. The top of the mounting plate 1 is used to fix the comprehensive testing platform 6.
[0028] The fixing component 3 includes a fixing base 31 and a conveying hopper 32. A strip-shaped placement groove 33 is provided on the fixing base 31 along its length direction. The shape of the placement groove 33 is adapted to the shape of the cigarette and is used to place the cigarette to be tested. The first end of the fixing base 31 is connected to the mounting plate 1, and the second end of the fixing base 31 is connected to the feed port of the conveying hopper 32. The fixing base 31 is located below the comprehensive testing platform 6.
[0029] Specifically, the curvature of the placement groove 33 is less than half the circumference of the cigarette but greater than one-third the circumference of the cigarette. This design allows the cigarette to move quickly to the end of the conveying hopper 32 under the action of the blowing assembly 2.
[0030] One side of the conveyor hopper 32 is at the same height as the fixed base 31, while the other side is higher than the fixed base 31 to prevent the cigarettes from being blown away. The conveyor hopper 32 is an inclined vertical channel with smooth inner walls. The length of the conveyor hopper 32 is slightly larger than the diameter of the cigarette (about 1.05-1.2 times) to ensure that a single row of cigarettes passes through in an orderly manner, changing the direction of movement of the cigarettes from horizontal blowing out to vertical falling.
[0031] The purging assembly 2 is fixed on the mounting plate 1, and its air outlet is directly opposite the placement slot 33 on the fixed base 31, which is used to blow the cigarette into the conveying hopper 32 after the test is completed.
[0032] The collection assembly 4 includes a cigarette collection box 41 and a partition plate 42. The cigarette collection box 41 is located below the conveying hopper 32, with its top open and its size larger than the discharge port of the conveying hopper 32. The partition plate 42 is set inside the cigarette collection box 41 and divides the inside of the cigarette collection box 41 into a qualified cigarette collection area 43 and an unqualified cigarette collection area 4443. The bottom of the unqualified cigarette collection area 4443 has a plurality of parallel arc-shaped grooves 45 along its length. The shape of each groove 45 matches the outer diameter of the cigarette and is used to sequentially receive and position a single unqualified cigarette. Specifically, the grooves 45 are semi-circular structures and there are 10 of them.
[0033] The drive assembly 5 is connected to the cigarette collection box 41 and is used to drive the cigarette collection box 41 to move.
[0034] This utility model connects the first end of the fixed base 31 to the mounting plate 1, and the second end of the fixed base 31 to the conveying hopper 32. The fixed base 31 is located below the comprehensive testing platform 6. The purging assembly 2 is set on the mounting plate 1 and corresponds to the placement slot 33. The cigarette collection box 41 is located below the conveying hopper 32. The partition plate 42 is set inside the cigarette collection box 41 and divides the inside of the cigarette collection box 41 into a qualified cigarette collection area 43 and an unqualified cigarette collection area 4443. The drive assembly 5 is connected to the cigarette collection box 41. In use, after the comprehensive testing platform 6 completes the testing of cigarettes, the blowing assembly 2 is activated, causing the blowing assembly 2 to spray compressed air to blow the cigarettes into the conveying hopper 32, and then the cigarettes fall into the cigarette collection box 41. At the same time, when the cigarette is qualified, the drive assembly 5 drives the cigarette collection box 41 to move, so that the bottom of the conveying hopper 32 corresponds to the qualified cigarette collection area 43. When the cigarette is unqualified, the drive assembly 5 drives the cigarette collection box 41 to move, so that the bottom of the conveying hopper 32 corresponds to the unqualified cigarette collection area 4443. This achieves accurate classification, falling and collection of cigarettes, and also allows for re-inspection of unqualified cigarettes, enabling accurate traceability and problem diagnosis of unqualified cigarettes, as well as guidance for production adjustments based on defect samples.
[0035] In one embodiment of the cigarette sieving device after testing on the cigarette comprehensive testing platform of this utility model, the fixed seat 31 is inclined, and the thickness of the fixed seat 31 gradually decreases from the first end of the fixed seat 31 to the second end of the fixed seat 31. This arrangement further facilitates the movement and collection of cigarettes.
[0036] In one embodiment of the cigarette sieving device of the cigarette comprehensive testing platform of this utility model, the fixing component 3 further includes a limiting plate 34, which is connected to both sides of the fixing base 31 and both sides of the conveying hopper 32, and the width of the limiting plate 34 is greater than the thickness of the conveying hopper 32.
[0037] This utility model connects the limiting plate 34 to both sides of the fixed base 31 and both sides of the conveying hopper 32, and makes the width of the limiting plate 34 greater than the thickness of the conveying hopper 32. Thus, the limiting plate 34 provides a limiting effect on the movement of the cigarette, preventing the cigarette from slipping off the fixed base 31.
[0038] In one embodiment of the cigarette sieving device after testing on the cigarette comprehensive testing platform of this utility model, the blowing assembly 2 includes a fixed block 21, an air guide pipe and an air blowing nozzle 22. The fixed block 21 is provided with multiple connection holes, and the air guide pipe is respectively disposed in the multiple connection holes. The first end of the air guide pipe is connected to the air blowing nozzle 22, and the second end of the air guide pipe is connected to an external air source. The air blowing nozzle 22 is disposed facing the groove 45.
[0039] This invention improves efficiency by setting air guide pipes in multiple connecting holes, with the first end of the air guide pipe connected to the air blowing nozzle 22 and the second end connected to an external air source. The air blowing nozzle 22 is positioned facing the groove 45, thereby allowing compressed air to be ejected through the multiple air blowing nozzles 22 to move the cigarette towards the conveying hopper 32.
[0040] In one embodiment of the cigarette sieving device after testing on the cigarette comprehensive testing platform of this utility model, the driving component 5 includes a driving cylinder 51, a connecting plate 52, a slide rod 53, and a U-shaped clamp 54. The connecting plate 52 is located on both sides of the cigarette collection box 41, the slide rod 53 is set on the connecting plate 52, and the U-shaped clamp 54 is set at the four corners of the bottom of the cigarette collection box 41, and the U-shaped clamp 54 is engaged with the slide rod 53. The driving cylinder 51 is connected to the cigarette collection box 41 and is used to drive it to move along the slide rod 53.
[0041] Specifically, after the comprehensive test bench 6 completes the cigarette testing, the drive cylinder 51 is activated. The drive cylinder 51 drives the cigarette collection box 41 to move, which in turn causes the U-shaped clamp 54 to slide on the slide rod 53. This allows the bottom of the conveying hopper 32 to move above the qualified cigarette collection area 43 or the unqualified cigarette collection area 4443 to complete the collection of cigarettes and also effectively improves stability.
[0042] Furthermore, the drive assembly 5 also includes a controller, which is electrically connected to both the external air source and the drive cylinder 51. After the integrated test bench 6 completes the cigarette testing, the controller activates the external air source. The controller also activates the drive cylinder 51 based on the type of cigarette detected by the integrated test bench 6 (qualified and unqualified cigarettes). When an unqualified cigarette is detected, the drive cylinder 51 moves the cigarette collection box 41, positioning the unqualified cigarette collection area 4443 below the cigarette collection box 41, causing the unqualified cigarette to fall into the groove 45 inside the cigarette collection box 41. When a qualified cigarette is detected, the drive cylinder 51 moves the cigarette collection box 41, positioning the qualified cigarette collection area 43 below the cigarette collection box 41, causing the qualified cigarette to fall into the qualified cigarette collection area 43 inside the cigarette collection box 41.
[0043] In one embodiment of the cigarette sieving device after testing on the cigarette comprehensive testing platform of this utility model, the driving component 5 further includes a fixed sleeve 55 and a moving block. The top of the fixed sleeve 55 has an opening, the moving block is disposed in the opening, and the top of the moving block is connected to the bottom of the cigarette collection box 41. The output shaft of the driving cylinder 51 is connected to the moving block.
[0044] This invention improves the stability of the cigarette screening device after testing on the cigarette comprehensive testing platform during use by placing the moving block inside the opening and connecting the top of the moving block to the bottom of the cigarette collection box 41, and connecting the output shaft of the drive cylinder 51 to the moving block, thereby driving the moving block to move the cigarette collection box 41.
[0045] In one embodiment of the cigarette sieving device after testing on the cigarette comprehensive testing platform of this utility model, the driving component 5 further includes a first fixing buckle 56 and a second fixing buckle 57. The first fixing buckle 56 and the second fixing buckle 57 are respectively disposed at both ends of the fixing sleeve 55, and the height of the first fixing buckle 56 and the height of the second fixing buckle 57 are higher than the bottom height of the cigarette collection box 41.
[0046] This utility model improves the stability of the installation of the fixing sleeve 55 by setting the first fixing buckle 56 and the second fixing buckle 57 at both ends of the fixing sleeve 55, and makes the height of the first fixing buckle 56 and the height of the second fixing buckle 57 higher than the bottom height of the cigarette collection box 41, thereby providing a limiting effect on the movement range of the cigarette collection box 41 through the first fixing buckle 56 and the second fixing buckle 57.
[0047] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A cigarette sieving device after testing on a comprehensive cigarette testing platform, characterized in that, include: The assembly includes a mounting plate, a purging assembly, a fixing assembly, a collecting assembly, and a driving assembly, with the top of the mounting plate used to fix the integrated test bench. The fixing assembly includes a fixing seat and a conveying hopper. A strip-shaped placement groove is provided on the fixing seat along its length. The shape of the placement groove is adapted to the shape of the cigarette and is used to place the cigarette to be tested. The first end of the fixing seat is connected to the mounting plate, and the second end of the fixing seat is connected to the feed inlet of the conveying hopper. The fixing seat is located directly below the comprehensive testing platform. The purging assembly is fixed to the mounting plate, and its air outlet is directly opposite the placement slot on the fixed base, which is used to blow the cigarette into the conveying hopper after the test is completed; The collection assembly includes a cigarette collection box and a partition plate. The cigarette collection box is located below the conveying hopper, with its top open and larger than the discharge port of the conveying hopper. The partition plate is disposed inside the cigarette collection box and divides the inside of the cigarette collection box into a qualified cigarette collection area and an unqualified cigarette collection area. The bottom of the unqualified cigarette collection area has multiple parallel arc-shaped grooves along its length, and the shape of each groove matches the outer diameter of the cigarette, for sequentially receiving and positioning single unqualified cigarettes. The drive component is connected to the cigarette collection box and is used to drive the cigarette collection box to move.
2. The cigarette sieving device after testing on the cigarette comprehensive testing platform according to claim 1, characterized in that, The fixing base is inclined, and the thickness of the fixing base gradually decreases from the first end of the fixing base to the second end of the fixing base.
3. The cigarette sieving device after testing on the cigarette comprehensive testing platform according to claim 1, characterized in that, The fixing component also includes a limiting plate, which is connected to both sides of the fixing seat and both sides of the conveying hopper, and the width of the limiting plate is greater than the thickness of the conveying hopper.
4. The cigarette sieving device after testing on the cigarette comprehensive testing platform according to claim 1, characterized in that, The purging assembly includes a fixing block, an air guide pipe, and an air blowing nozzle. The fixing block is provided with multiple connection holes, and the air guide pipe is respectively disposed in the multiple connection holes. The first end of the air guide pipe is connected to the air blowing nozzle, and the second end of the air guide pipe is connected to an external air source. The air blowing nozzle is disposed facing the groove.
5. The cigarette sieving device after testing on the cigarette comprehensive testing platform according to claim 1, characterized in that, The drive assembly includes a drive cylinder, a connecting plate, a slide rod, and a U-shaped clamp. The connecting plate is located on both sides of the cigarette collection box, the slide rod is mounted on the connecting plate, and the U-shaped clamp is mounted at the four corners of the bottom of the cigarette collection box and engages with the slide rod. The drive cylinder is connected to the cigarette collection box and is used to drive it to move along the slide rod.
6. The cigarette sieving device after testing on the cigarette comprehensive testing platform according to claim 5, characterized in that, The drive assembly further includes a fixed sleeve and a movable block. The top of the fixed sleeve has an opening, the movable block is disposed in the opening, and the top of the movable block is connected to the bottom of the cigarette collection box. The output shaft of the drive cylinder is connected to the movable block.
7. The cigarette sieving device after testing on the cigarette comprehensive testing platform according to claim 6, characterized in that, The drive assembly further includes a first fixing buckle and a second fixing buckle, which are respectively disposed at both ends of the fixing sleeve, and the height of the first fixing buckle and the height of the second fixing buckle are higher than the bottom height of the cigarette collection box.