Automatic following welding dust removal integrated environmental protection equipment

Abstract

The utility model discloses a kind of automatic following welding dust removal integrated environmental protection equipment, including equipment main body, the bottom of equipment main body is positioned with base, the bottom of base is positioned with driving motor, universal wheel is provided on the driving motor, lithium power supply device and control assembly are installed in the bottom of equipment main body, filter dust removal mechanism and welding mechanism are installed in the upper end of equipment main body, welding automatic following assembly is installed in the side of equipment main body, first mode pipe heat sink, welding wire reel, second mode pipe heat sink and wire feeder are installed on the welding mechanism.The utility model said a kind of automatic following welding dust removal integrated environmental protection equipment, realize the smoke and dust generated in the process of welding to carry out efficient collection purification, simultaneously rely on lithium power supply and automatic following function, improve equipment use flexibility and convenience, reduce operator work burden.

Description

Technical Field

[0001] This utility model relates to the field of welding environmental protection equipment technology, and in particular to an automatic welding dust removal integrated environmental protection equipment. Background Technology

[0002] Integrated welding dust removal and environmental protection equipment is a support device for welding processing. It is mainly used in various welding operation scenarios, such as welding processing in factory workshops, welding construction in building engineering, and welding processes in shipbuilding. It can efficiently collect and purify the fumes and dust generated during the welding process. At the same time, relying on lithium battery power supply and automatic following function, it can improve the flexibility and convenience of equipment use. With the continuous development of technology, people's requirements for integrated welding dust removal and environmental protection equipment are also getting higher and higher.

[0003] Existing integrated welding dust removal environmental protection equipment has certain drawbacks in use. During welding operations, a large amount of welding fumes containing metal oxides, harmful gases and other components are generated. These fumes not only pose a serious threat to the health of operators, and long-term inhalation may cause respiratory diseases, lung damage and other problems, but also pollute the surrounding environment, which does not meet the environmental protection requirements of modern industrial production. Currently, existing welding dust collection equipment on the market suffers from the following shortcomings: First, most are fixedly installed or require manual movement, failing to automatically adjust the dust collection position according to changes in the welding location, resulting in a limited dust collection range. When the welding operation location changes, dust collection is often untimely and incomplete, leading to poor dust collection efficiency. Second, some mobile dust collection equipment typically uses wired power supply, which significantly restricts the equipment's mobility. In large welding sites or complex working environments, wiring is difficult and poses safety hazards, such as electrical leakage caused by worn wires. Third, the existing dust collection system and welding equipment are often independent, requiring separate operation and management, increasing the workload of operators. Furthermore, the lack of coordination between the two hinders efficient dust collection. Fourth, the filter components of traditional dust collection equipment are inconvenient to replace, and their filtration efficiency declines after prolonged use, yet timely maintenance and replacement are not performed, affecting the equipment's continuous dust collection effect. Therefore, we propose an automatic, follow-the-weld integrated environmental protection equipment. Utility Model Content

[0004] Technical problem to be solved: In view of the shortcomings of the existing technology, this utility model provides an automatic following welding dust removal integrated environmental protection equipment, which realizes efficient collection and purification of fumes generated during the welding process. At the same time, relying on lithium battery power supply and automatic following function, it improves the flexibility and convenience of equipment use, reduces the workload of operators, and can effectively solve the problems in the background technology.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic following welding dust removal integrated environmental protection equipment, comprising a main body, a base positioned at the bottom of the main body, a drive motor positioned at the bottom of the base, universal wheels mounted on the drive motor, a lithium battery power supply device and control components installed at the bottom inside the main body, a filtration and dust removal mechanism and a welding mechanism installed at the upper end inside the main body, an automatic welding following component installed on the side of the main body, and a first mode tube heat sink, a welding wire spool, a second mode tube heat sink and a wire feeder mounted on the welding mechanism, the first mode tube heat sink and the second mode tube heat sink being located outside the welding wire spool, and the wire feeder feeding welding wire to the welding wire spool.

[0006] Preferably, the automatic welding following component includes a position recognition component, an image acquisition component, a dustproof protective cover, an anti-fog coating, a camera, and a path planning component. The image acquisition component has a camera at its front end, a dustproof protective cover is installed on the outside of the camera, and an anti-fog coating is provided at the front end of the dustproof protective cover.

[0007] Preferably, the filtration and dust removal mechanism includes an inspection component, a filter component, a dust collection hood, a dust extraction fan, and a dust extraction pipe. The dust extraction fan is connected to the dust extraction pipe, the dust collection hood is located outside the dust extraction pipe, the inspection component is disposed on the outer wall of the dust extraction pipe, and the filter component is located on the inspection component.

[0008] Preferably, the camera is electrically connected to the image acquisition component, the dustproof cover is snapped onto the outside of the camera and protects the camera, and the anti-fog coating is applied to the surface of the dustproof cover.

[0009] Preferably, the filter assembly is detachably connected to the maintenance assembly, and the filter assembly includes a pre-filter, a medium-efficiency filter, and a high-efficiency filter, which are arranged sequentially from the air inlet end to the air outlet end of the dust collection duct.

[0010] Preferably, the drive motor is connected to the control component, and the control component controls the drive motor. The drive motor drives the casters to move, and the filter and dust removal mechanism absorbs the welding fumes generated at the welding mechanism.

[0011] Beneficial effects: Compared with the prior art, the present invention provides an automatic following welding dust removal integrated environmental protection equipment, which has the following beneficial effects: This automatic following welding dust removal integrated environmental protection equipment can efficiently collect and purify the fumes generated during the welding process. At the same time, relying on lithium battery power supply and automatic following function, it improves the flexibility and convenience of equipment use and reduces the workload of operators.

[0012] The automatic following mechanism can identify the position of the welding equipment in real time and automatically plan the movement path, driving the main body of the equipment to follow the welding equipment. This ensures that the fume collection hood is always in the optimal fume collection position, effectively solving the problems of traditional dust removal equipment being unable to follow changes in the welding position and incomplete fume collection, and significantly improving the collection efficiency of welding fumes.

[0013] The lithium battery power supply system replaces the traditional wired power supply method, eliminating the limitation of the power cord on the range of equipment movement and enabling the equipment to move freely in various complex welding work sites. At the same time, the power monitoring module and power warning function can remind the operator to charge the equipment in time, avoiding the equipment from being affected by insufficient power and improving the flexibility and convenience of equipment use.

[0014] The dust removal system is integrated with the main body of the equipment and works in conjunction with the welding equipment through a wireless communication module. This allows the dust removal system to start and stop simultaneously when the welding equipment starts and stops simultaneously when the welding equipment stops, eliminating the need for operators to operate the dust removal equipment separately and reducing their workload. At the same time, the drawer-type filter components and detachable maintenance door facilitate the replacement and maintenance of the filter components, ensuring the continuous filtration efficiency of the dust removal system.

[0015] The dustproof protective cover and anti-fog coating on the outside of the image acquisition component can effectively prevent welding fumes from adhering and high temperatures from damaging the camera, ensuring the clarity and accuracy of image acquisition, and thus ensuring the stable operation of the automatic following mechanism; the retractable and adjustable fume collection cover can adjust the collection range according to the actual welding operation, further improving the fume collection effect; the anti-collision buffer strip can protect the main body of the equipment and extend its service life; the manual control button improves the reliability and flexibility of the equipment and meets the needs of different operating scenarios.

[0016] This application features a reasonable structural design and complete functions, effectively addressing many pain points of existing welding dust removal equipment. It has high practicality and promotional value, and can be widely applied to various welding operation scenarios, providing a clean and safe working environment for welding operations. It meets the environmental protection requirements and high-efficiency production needs of modern industrial production. The entire integrated welding dust removal environmental protection equipment has a simple structure, is easy to operate, and has better performance than traditional methods. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic welding dust removal integrated environmental protection equipment according to the present invention.

[0018] Figure 2 This is a schematic diagram of the other side of the overall structure of the automatic following welding dust removal integrated environmental protection equipment of this utility model.

[0019] Figure 3 This is a structural schematic diagram of the main view of an automatic welding dust removal integrated environmental protection device according to this utility model.

[0020] Figure 4 This is a structural schematic diagram of section B in the automatic following welding dust removal integrated environmental protection equipment of this utility model.

[0021] Figure 5 This is a structural schematic diagram of section A in the automatic following welding dust removal integrated environmental protection equipment of this utility model.

[0022] In the diagram: 1. Main body of the equipment; 2. Lithium battery power supply device; 3. Control components; 4. Filtering and dust removal mechanism; 5. Base; 6. Drive motor; 7. Casters; 8. Welding mechanism; 9. Automatic welding following component; 10. Position recognition component; 11. Image acquisition component; 12. Dustproof protective cover; 13. Anti-fog coating; 14. Camera; 15. Path planning component; 16. Wire feeder; 17. Second mode tube heat sink; 18. Welding wire spool; 19. First mode tube heat sink; 20. Maintenance component; 21. Filtering component; 22. Smoke and dust collection hood; 23. Dust extraction fan; 24. Dust extraction pipe. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] like Figure 1-5 As shown, an automatic following welding dust removal integrated environmental protection device includes a main body 1, a base 5 positioned at the bottom of the main body 1, a drive motor 6 positioned at the bottom of the base 5, and casters 7 mounted on the drive motor 6. A lithium battery power supply device 2 and a control component 3 are installed at the bottom inside the main body 1. A filtration and dust removal mechanism 4 and a welding mechanism 8 are installed at the upper end inside the main body 1. An automatic welding following component 9 is installed on the side of the main body 1. The welding mechanism 8 is equipped with a first mode tube heat sink 19, a welding wire spool 18, a second mode tube heat sink 17, and a wire feeder. The first mode tube heat sink 19 and the second mode tube heat sink 17 are located on the outside of the wire feeder 18. The wire feeder 16 feeds the wire to the wire feeder 18. The drive motor 6 is connected to the control component 3, and the control component 3 controls the drive motor 6. The drive motor 6 drives the caster wheel 7 to move. The filter dust removal mechanism 4 absorbs the welding fumes generated at the welding mechanism 8, realizing efficient collection and purification of the fumes generated during the welding process. At the same time, relying on lithium battery power supply and automatic following function, the flexibility and convenience of equipment use are improved, and the workload of operators is reduced.

[0027] like Figure 4 As shown, the automatic welding following component 9 includes a position recognition component 10, an image acquisition component 11, a dustproof protective cover 12, an anti-fog coating 13, a camera 14, and a path planning component 15. The front end of the image acquisition component 11 is provided with a camera 14, and a dustproof protective cover 12 is installed on the outside of the camera 14. The front end of the dustproof protective cover 12 is provided with an anti-fog coating 13. The camera 14 and the image acquisition component 11 are electrically connected. The dustproof protective cover 12 is snapped onto the outside of the camera 14 and protects the camera 14. The anti-fog coating 13 is applied to the surface of the dustproof protective cover 12.

[0028] like Figure 5As shown, the dust removal and filtration mechanism 4 includes an inspection component 20, a filter component 21, a dust collection hood 22, a dust extraction fan 23, and a dust extraction pipe 24. The dust extraction fan 23 is connected to the dust extraction pipe 24. The dust collection hood 22 is located on the outside of the dust extraction pipe 24. The inspection component 20 is installed on the outer wall of the dust extraction pipe 24. The filter component 21 is located on the inspection component 20 and is detachably connected to the inspection component 20. The filter component 21 includes a primary filter, a medium-efficiency filter, and a high-efficiency filter, which are arranged sequentially from the air inlet to the air outlet of the dust extraction pipe 24.

[0029] A moving mechanism is provided at the bottom of the main body of the equipment. The moving mechanism includes a drive motor and casters. The drive motor is electrically connected to the control module and is used to drive the main body of the equipment to move.

[0030] The automatic following mechanism includes an image acquisition component, a position recognition component, and a path planning component. The image acquisition component is used to acquire position image information of the welding equipment in real time and transmit the acquired image information to the position recognition component. The position recognition component processes the image information, identifies the real-time position of the welding equipment, and transmits the position information to the path planning component. The path planning component plans the movement path of the equipment body based on the real-time position of the welding equipment and the current position of the equipment body, and transmits the path planning information to the control module. The control module controls the drive motor to work, driving the equipment body to move according to the planned path, thereby realizing automatic following of the welding equipment.

[0031] The dust removal system includes a fume collection hood, a suction duct, a fan, and a filter assembly. The fume collection hood is located on the side of the main body of the equipment closest to the welding equipment. The fume collection hood is connected to the fan through the suction duct, and the fan is electrically connected to the control module. The filter assembly is located inside the suction duct and is used to filter and purify the welding fumes drawn in. The filter assembly adopts a drawer-type structure design, and a removable maintenance door is provided on the side wall of the suction duct corresponding to the position of the filter assembly, which facilitates the replacement and maintenance of the filter assembly.

[0032] The lithium battery power supply system includes a lithium battery pack, a charging interface, and a power monitoring module. The lithium battery pack supplies power to all electrical components of the device. The charging interface is located on the outside of the device body and is used to charge the lithium battery pack. The power monitoring module monitors the remaining power of the lithium battery pack in real time and transmits the power information to the control module. The control module is connected to a display screen to display the remaining power of the lithium battery pack. When the power is lower than a preset threshold, the control module controls the display screen to issue a power warning.

[0033] The control module is also connected to a wireless communication module, which can establish a wireless communication connection with the control system of the welding equipment to achieve collaborative work with the welding equipment. When the welding equipment starts, the control system of the welding equipment sends a start signal to the control module of this equipment through the wireless communication module, and the control module controls the dust removal system and the automatic following mechanism to start synchronously. When the welding equipment stops working, the control system of the welding equipment sends a stop signal, and the control module controls the dust removal system and the automatic following mechanism to stop working accordingly.

[0034] The image acquisition component uses a high-definition camera, and the camera is equipped with a dustproof protective cover. The surface of the dustproof protective cover is coated with an anti-fog coating to prevent welding fumes from adhering to the camera surface and affecting the image acquisition effect, while also preventing the camera from being damaged by the high temperature generated by welding operations.

[0035] The dust collection hood adopts a telescopic and adjustable structure, including a fixed hood and a movable hood. The movable hood is slidably sleeved on the outside of the fixed hood. The fixed hood is equipped with locking bolts to fix the position of the movable hood. Operators can adjust the extension length of the movable hood according to the height and range of the welding operation to expand the dust collection range.

[0036] The filter assembly includes a pre-filter, a medium-efficiency filter, and a high-efficiency filter. These filters are arranged sequentially from the air inlet to the air outlet of the dust collection duct. Through this three-stage filtration structure, welding fumes can be filtered layer by layer, effectively removing large particulate impurities, fine dust, and harmful gas components from the fumes, thus improving the purification effect.

[0037] The outer side of the equipment body is equipped with anti-collision buffer strips made of elastic rubber. When the equipment body collides with surrounding objects during movement, it can play a buffering and protective role to avoid damage to the equipment body.

[0038] The control module is also connected to a manual control button. When the automatic following mechanism malfunctions or the equipment position needs to be manually adjusted, the operator can control the movement direction and speed of the main body of the equipment through the manual control button, thereby improving the reliability and flexibility of the equipment.

[0039] Working principle: This utility model includes a main body 1, a lithium battery power supply device 2, a control component 3, a filtration and dust removal mechanism 4, a base 5, a drive motor 6, universal wheels 7, a welding mechanism 8, an automatic welding following component 9, a position recognition component 10, an image acquisition component 11, a dustproof protective cover 12, an anti-fog coating 13, a camera 14, a path planning component 15, a wire feeder 16, a second mode tube heat sink 17, a welding wire spool 18, a first mode tube heat sink 19, a maintenance component 20, a filter component 21, a fume collection hood 22, a dust extraction fan 23, and a dust extraction pipe 24. It can efficiently collect and purify the fumes generated during the welding process. At the same time, relying on lithium battery power supply and automatic following function, it improves the flexibility and convenience of equipment use and reduces the workload of operators.

[0040] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic welding dust removal integrated environmental protection equipment, comprising a main body (1), characterized in that: The bottom of the main body (1) of the equipment is positioned with a base (5), and the bottom of the base (5) is positioned with a drive motor (6). The drive motor (6) is equipped with casters (7). The bottom of the main body (1) is equipped with a lithium battery power supply device (2) and a control component (3). The upper part of the main body (1) is equipped with a dust removal mechanism (4) and a welding mechanism (8). The side of the main body (1) is equipped with an automatic welding following component (9). The welding mechanism (8) is equipped with a first mode tube heat sink (19), a welding wire spool (18), a second mode tube heat sink (17), and a wire feeder (16). The first mode tube heat sink (19) and the second mode tube heat sink (17) are located outside the welding wire spool (18). The wire feeder (16) feeds welding wire to the welding wire spool (18).

2. The automatic following welding dust removal integrated environmental protection equipment according to claim 1, characterized in that: The welding automatic following component (9) includes a position recognition component (10), an image acquisition component (11), a dustproof protective cover (12), an anti-fog coating (13), a camera (14), and a path planning component (15). The front end of the image acquisition component (11) is provided with a camera (14), and the outside of the camera (14) is provided with a dustproof protective cover (12). The front end of the dustproof protective cover (12) is provided with an anti-fog coating (13).

3. The automatic following welding dust removal integrated environmental protection equipment according to claim 1, characterized in that: The dust removal and filtration mechanism (4) includes a maintenance component (20), a filter component (21), a dust collection hood (22), a dust extraction fan (23), and a dust extraction pipe (24). The dust extraction fan (23) is connected to the dust extraction pipe (24). The dust collection hood (22) is located outside the dust extraction pipe (24). The maintenance component (20) is installed on the outer wall of the dust extraction pipe (24). The filter component (21) is located on the maintenance component (20).

4. The automatic following welding dust removal integrated environmental protection equipment according to claim 2, characterized in that: The camera (14) is electrically connected to the image acquisition component (11), the dust cover (12) is snapped onto the outside of the camera (14) and protects the camera (14), and the anti-fog coating (13) is applied to the surface of the dust cover (12).

5. The automatic following welding dust removal integrated environmental protection equipment according to claim 3, characterized in that: The filter assembly (21) is detachably connected to the maintenance assembly (20). The filter assembly (21) includes a primary filter, a medium-efficiency filter and a high-efficiency filter, which are arranged sequentially from the air inlet end to the air outlet end of the dust collection duct (24).

6. The automatic following welding dust removal integrated environmental protection equipment according to claim 1, characterized in that: The drive motor (6) is connected to the control component (3), and the control component (3) controls the drive motor (6). The drive motor (6) drives the caster wheel (7) to move. The filter dust removal mechanism (4) absorbs the welding dust generated at the welding mechanism (8).

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